2024-03-29 07:55:15
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Artificial Stone Polishing, Calibration Machine in Italy

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The artificial stone polishing and calibration machines on Stonecontact.com are new models and designed with high technology. These artificial stone production factory machines with an easy and reasonably designed machine structure do not break down easily, and are easy to maintain. There is no need for a very complicated preparation to install these machines in factories, a flat concrete floor and a wide enough working area are sufficient. Calibration Machines can easily calibrate quartz stone, granite, marble, terrazzo and artificial stone plates. The sheet processing width can be customized according to the demands of the customers. You can find all kinds of artificial stone, ceramic, terrazzo, etc. machines, equipment, auxiliary materials from the beginning to the end on Stonecontact.com.

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  • Wet Polishing Machine for Artificial Stone, Porcelain tile surface finishing
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    Type: Artificial Stone MachinesArtificial Stone Polishing, Calibration Machine

    FOB Price:

    Warranty: 12 Months

    Usage: Artificial Stone

    Machinery Function Features:

    Sizes from 300mm to 1650mm
    From 8 to 24 heads
    Machine for tile surface finishing.
    The polisher with a swinging motion operated by two beams is used to control the transversal movement and speed of the heads in infeed and outfeed in an independent way in order to meet any kind of manufacturing requirement.
    The head support beam has been designed with the use of inite element calculation programs to improve the dynamic response of the swinging motion. In the picture the red color represents the area of greatest deflection of the beam.
    This prevents material from building up between the tool and the tile, thereby ensuring machining is much more efficient.
    During the POLISHING stage, machining requires greater force on the ceramic material. The pressure can reach 4 bar. The LAPPING stage requires less intense machining and there is a tendency to use the head unit as a counterpressure element, which exerts less weight on the tile.
    When the head is restarted, the pressure and counterpressure system is automatically disabled for about a minute, which allows the new tools to adapt to the machining process.
    On each head is mounted a position gauge to continuously control the wear of the tools.
    Lubrication system can be used to periodically top up with clean lubricant. Excess grease is ejected into the designated containers. Correct maintenance on the system ensures there is no water infiltration and condensation in the heads.
    Tile absence and/or breakage control, commanding a sequenced automatic lifting of the heads.
    New variable Geometry Polishing Head
    To achieve:
    Better gloss homogeneity
    Less tools consumption
    Greater polishing flexibility
  • DeepMotorCut- Cutting and Splitting Machine
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    Type: Artificial Stone MachinesArtificial Stone Polishing, Calibration Machine

    FOB Price:

    Warranty: 12 Months

    Usage: Artificial Stone

    Machinery Function Features:

    Sizes from 300mm to 1650mm
    Up to 7 fixed engraving heads
    Up to 14 powered heads
    Machine used to make one or more incipient fractures on a glazed porcelain stoneware tile without being stopped, thus optimizing the output of the line.
    The tools can be used to engrave only the superficial section of the tile or to make a full cut. In the first case, the aim is to prepare the product for subsequent engraving and splitting by removing the structure or the surface enamel coating that often features internal tensions that would make it difficult to obtain a controlled incipient fracture. Subsequently, a set of cushioned engraving heads, placed in line with the cutting tools can make the incipient fracture by means of idle diamond abrasive rollers.
    At the inlet of the machine the tile is centered on the conveyor belt that carries it, and is held in place by a centring device equipped with side wheels. The tile then passes under one or more bridges that bear the cutting unit; they have adjustable height and are equipped with powered disc tools.
    Powered cutting heads with multi-angle electric spindles with bevel gear and fixture for cutting discs. At the base of each cutting head is mounted a bar with press rolls that hold down the material during machining, absorbing the stresses transmitted by the tool.
    Engraving heads
    Cushioned engraving heads with quick tool replacement. The idle heads can carry two different types of engravers, one with larger diameter for smooth materials and another with smaller diameter for efficient engraving even of uneven surfaces.
    High versatility
    The machine is extremely flexible, and can operate in three different modes:
    Cutting, operation during which the disc cutting tools are cutting through the entire depth and complete the entire process.
    Pre-cut + Engraving: the tools equipped with discs make partial cuts on the bottom; subsequently, incipient fractures are made on these cuts by means of engraving heads.
    Engraving: is carried out only by means of engraving heads so as to make incipient fractures directly onto the original surface of the material.
    OPTIONAL
    Motorized devices for the adjustment of the vertical position of the heads by means of asynchronous motors without inverter, but with encoder, homing position, with external ammeters that show the current consumption, and adjustment via the operator panel, through the totem installed on the machine.
    Addition of a disc cutting head, without inverter, for speed control: maximum motor power 7.5kW.
    Addition of an idle engraving head with pneumatically-actuated up/down movement control.
    Addition of an idle engraving head with electrically-actuated up/down movement control.
    Addition of disc cutting head holder bridge.
    Machine conversion from wet to dry, assembly of inverters on cutting discs and control of suction enabling, maximum disc motor power 4kW.
  • Drying by Blowing Machine
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    Type: Artificial Stone MachinesArtificial Stone Polishing, Calibration Machine

    FOB Price:

    Warranty: 12 Months

    Usage: Artificial Stone

    Machinery Function Features:

    Sizes from 150mm to 1600mm
    Up to 6 blow vens
    asciugatura-tramite-soffiaggio-macchina
    This machine is designed to blow air onto the upper and the lower sides of the tiles at high speed and pressure. The upper side of the input material is first washed with clean water to remove any residues from previous processes, then it gets cleared by a cross rubber strip. Subsequently, it moves forward on a roller conveyor equipped with cross top/bottom blow vents.
    Suitable for all formats
    The use of multiple blow vents with variable setup allows for the optimization of machining conditions for many different sizes.
    OPTIONAL
    Blower/suction drum replacement kit with blow-only turbine.
    Brushing
    Total drying
    Single pump 18.5 kW – Double pump 22 kW
    The transversal brushes allow the removal of all traces of moisture even from the corners of the tiles.
  • Treatment - HiCoat Coating System
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    Type: Artificial Stone MachinesArtificial Stone Polishing, Calibration Machine

    FOB Price:

    Warranty: 12 Months

    Usage: Artificial Stone

    Machinery Function Features:

    Sizes from 200mm to 1700mm
    With 2 to 6 satellite heads
    Machines for the application of the protective treatment on polished or lapped ceramic material.
    Independent mode
    Every single head works independently:
    Swinging speed.
    Automatic head pressure based on the wear of the tools.
    Rotation speed of the tool-holder heads.
    If these parameters are set correctly, they can meet any manufacturing requirement.
    Swinging heads
    The product is distributed on the tiles by the swinging planet wheel heads each with 10 tools.
    Head rotation speed from 7 to 116 RPM.
    Tools rotation speed from 70 to 1100 RPM.
    Modular system
    2, 3, 4, 5, 6 or more brushing units with independent swing on a single conveyor to cover all production needs and the most diverse product types.

    Swinging planet wheel brush units
    For slabs up to 1600 mm wide, with reinforced mechanical structure to support the high work pressures required by modern distribution techniques of finishing products.
    Pomp.
    Product distribution system
    Dedicated peristaltic pumps.
    Suction system
    Excess chemical is removed by the heads, thereby generating microdust. This is eliminated with a suction system that can be connected to the factory’s general system.
    La macchina universale
    Thanks to the product dispensing system with dedicated.
    Peristaltic pumps.
    Totally independent heads.
    Machine modules with variable number of heads.
    The HiCoat Coating Machine adapts to any market need.
  • NPA 1700 RS Polishing Machine for Quartz-Engineered Stone Slabs
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    Type: Artificial Stone MachinesArtificial Stone Polishing, Calibration Machine

    FOB Price:

    Warranty: 12 Months

    Usage: Artificial Stone

    Machinery Function Features:

    NPA 1700 RS is a modern polishing machine for quartz based agglomerated slabs. Many solutions come from granite and natural quartz sanders, such as spindle bridge with piston shaft, the famous operating heads of the Simec Testarossa program, the rigid base with no vibration and many other details that Simec has tested in almost fifty years of history.
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