2024-04-14 16:13:00
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Artificial Stone Quarry Hydro-Bags, Rock Splitter

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Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut. Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons. The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable. The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs. The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.

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  • Red Polymer Marble Block Push Air Bag For Various Quarry
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$145-850

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    red polymer marble block push air bag for various quarry
    1.Air pushing bag 
    2.put into the aperture easily 
    3.Strong pushing power 
    4.Max capacity:200 tons 
    5.can be used for many times
    Pushing air bag is often used in stone quarrying after cutting by wire saw. High-materials
    and special processing technique.
    The characters of our air bags:
    1. Less than 7mm thickness
    2. Strong pushing power
    3. High-tech materials and special processing techniques
    4. No frequent problem in split and damage
    5. Can be reused
    It's max pushing capacity could reach to 200 tons.
    IT CAN BE USED FOR MANY TIMES; SOME OF OUR CUSTOMERS JUST USE ONE BAG
    ONE YEAR!
    Technical Data
    Model Specification Theoretical pushing capacity weight(kg)
    BL1010 1.0m×1.0m 50tons 4.5kg
    BL1015 1.0m×1.5m 75tons 6.8kg
    BL1020 1.0m×2.0m 100tons 9.0kg
    BL1515 1.5m×1.5m 115tons 10.2kg
    BL2015 2.0m×1.5m 150tons 13.5kg
    BL2020 2.0m×2.0m 200tons 18.0kg
    BL3030 3.0m×3.0m 450tons 40.5kg
    Control platfrom for above air bag air pressue 0-6bar,3 outlet 30.0kg
  • G15 Air Rock Picks Pneumatic Hammer
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    FOB Price:$60-100

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    It's widely used in coal mining, soft rock, digging pits for post brackets, digging slots, breaking concrete, frozen earth in construction and installation engineering or constructing works in casting industries.
    G7 G10 G15 G20
    Weight 7.2 kg 10 kg 15 kg 20 kg
    Length 456 mm 570 mm 580 mm 485 mm
    Cylinder Diameter 35 mm 38 mm 42 mm 40 mm
    Stroke 120 mm 155 mm 155 mm 165 mm
    Working Pressure 0.4~0.5 MPa 0.5~0.63 MPa 0.5~0.63 MPa 0.63 MPa
    Impact Energy 30 J 43 J 55 J 60 J
    Impact Frequency 21.6 HZ 16 HZ 16 HZ 16 HZ
    Air Consumption 1 m3/min 22 L/s 26 L/s 23 L/s
    Air Pipe Diameter 19 mm 16 mm 16 mm 16 mm
  • Stone Pushing Tool Steel Hydro-bag After Wire Saw
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    FOB Price:$13-40

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Sandstone

    Machinery Function Features:

    The steel cushion Hydro-Bag is widely used in the marble and stone quarrying industry,specially for stripping blocks from the mountain. The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more, without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm (0.08") and can be easily slipped into the wire saw cut.
    A complete HYDRO-BAG equipment consists of:
    1. Electric or pneumatic pump unit to create the pressure for the cushions;
    2. Safety valves and distribution valves;
    3. Pipes, cocks and inlet filters;
    4. Quick couplings;
    5. A series of HYDRO-BAG cushions.
  • 70ton Four Blades Hydraulic Sawn Stone Splitting Machine Guillotine
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$14000-16000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    Hydraulic splitting machine
    It suitable for splitting all types of natural and artifical stones,used for the production of large and small materials for mosaic and stone flooring.and characterized by high reliability and easy handling,every splitting machine can be integrated in a production line,especially designed according to your needs.
    Using our splitting machines you could produce a wide range of products like: Cobble stones, Paving stones, Tiles for paving and cladding, Wall stones and Kerb stones, etc. Our machines are known also as splitters, hydraulic splitting machines, stone splitter or stone cutter (for rustic products).
    The hydraulic system of our machines mainly uses the hydraulic components of German Bosch Rexroth with stable performance, no oil leakage, low noise and long service life and so on.
    Electrical system of our machines is safe, reliable, convenient and flexible and the components are from the brands ofSchneider and Omron.
    The machines can be operated automatically or manually and move continuously or single-step. Equipped with a separate control cabinet, the electric control part can be operated by a total station and a button box. The start-up and operation is very convenient.
    The character of the machine is of intelligent gear cutting head, can adjust itself according to the condition of the stone face, and then, generate hydraulic power to split the stone down in a spot. Therefore it is of high speed, good quality, low consumption and so on, which can improve products quality and production efficiency in a high degree. 
  • Rock and Concrete Block Hydraulic Splitter for Quarry and Construction
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$2000-5000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    Rock and Concrete Block Hydraulic Splitter for Quarry and Construction
    Instruction
    1. The hydraulic rock and concrete splitter is a kind of hand-hold splitting and demolition too
    2. It can controllably split rock or concrete
    3. Especially suit for cabined area where large machine can not work
    4. Wodely use in the place where need non-explosive and blast forbidden

    Description:
    1. Hydraulic rock splitter is maninly composed of power pump pack and hydraulic cylinder.
    Mainly applicable to the secondary breaking.
    2. First drill hole in stone, then insert hydraulic cylinders which is contain wedge and feathers,
    Start engine to provide hydraulic pressure.
    3. Repeat the process until the whole structure is fractured into smaller sections and ready for
    Removal.
    Advantages:
    1. Enormous splitting force up to 500 tons & vibration free
    2. Dust free and near silent operation & Light weight and Easy handling
    3. Different sizes of counter wedge and center wedge can use on the same splitter
    Application:
    1. Split all kinds of natural stones, rock, granite, marble mining & quarrying
    2. Remove redundant reinforced concrete structures, concrete machine beds and plinths etc.
    3. Underwater demolition & Demolition in a restricted space
    4. Controlled demolition of pillars, concrete and walls where heavy equipment is impractical
  • Block pushing air bag  1.0m*1.5m for sandstone, limestone quarry
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$140-850

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    Manufacturers of Mining Equipment China Gold Quarry Stone Machine Block Pushing Air Bag
    Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
    Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
    Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
    We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
    Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
    Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
    Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
    Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
    We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
    Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
  • Hydraulic Rock Splitter - Stone Splitting Machine
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$5000-55000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Our Hydraulic stone splitting machine is suitable for splitting all types of natural and artificial stones, cube stone/curb stone/wall stone/blockstone/tiles/pavingstone/countertops/vanity tops.
    It has floating teeth up and down,we also called it individual chisels which can make Hydraulic stone splitting machine tch the natural surface of the stones perfectly.
    Every splitting machine can be integrated in a production line, especially designed according to your needs.
    The main characters of our machines are:
    1. The electrical control cabinet adopt the French Schneider, with internal layout reasonable and neat, and
    through the senor switch to facilitate rapid signal to make the movements of the machine consecutive and accurate.
    2.The hydraulic system adopts from German Bosch Rexroth, providing sustainable,stable and sufficient
    power to the machine.
    3.With intelligent gear cutting head, itcould adjust itself according to the smooth condition of the stone surface.
    4. We can design a wonderful stone cutting line from blocks to paving stone, wall stone, mosaic, cobble stone, etc, upon the demand of customers
  • Silent Splitting Hydraulic Splitter for Concrete Rock Demolition
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$1000-5000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    The hydraulic Rock & Concrete splitter is our newly developed Product which is a powerful and extremely cost-effective alternativeto other conventional demolition techniques. It functions according to theproven wedge principle where by a strong force is applied in an extremely constricted space.
    Rock and concrete put up considerable resistance to forces applied externally. By comparison the resistance of rock and concrete to force applied internally is 90% less, with the result that they disintegrate relatively easily.
    The hydraulic rock & concrete splitter is the most suitable tool for demolition It has many advantages: small cubage, light, easy to operate, high efficiency etc. Now it is widely used in stone quarry, mineral mining and capital construction. It is also an indispensable tool in clearing the barrier in city construction, river dredging, salvation etc.
  • Concrete Demolition Stone Block Silent Crack Hydraulic Rock Splitter
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$1000-5000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    The powerful and economic way to split rock and demolish concrete. Hydraulic rock and concrete splitters provide a powerful and extremely cost-effective alternative to other conventional demolition techniques. Hydraulic splitting means controlled splitting, and its method eliminates shock waves, vibrations, dust and noise that large impact and concrete splitters have been used with great success in over 100 countries for the past 40 years. The high quality, reliability and durability of the equipment is unsurpassed
    The hydraulic splitters work according to a safe and proven wedge principle, or through working principle of hydraulic piston.
  • Granite/Marble Stone Block Pushing Polymer Air Bag
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$200-600

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Sandstone

    Machinery Function Features:

    Granite/marble stone block pushing polymer air bag
    Polymer blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set: Each set contains two air bags, with one set of air pipe & air control panel.   
  • Quarry Stone Block Displacement Bag Or Cushions, Quarry Air Pushing Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    $180-350

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone

    Machinery Function Features:

    It can be used to used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces.
    The thickness of our air bag is less than 7mm. It can be put into the cutting aperture easily. Aerated the air bag with the air compressor, the inflation of air bag can bring pushing power which can be from 20 to 200 tons according to different size of bag. This pushing power can push over big blocks easily. Our air bag's raw materials are imported from Japan. Our air bag is durable and repairable. It is one of the lowest cost pushing tools.
  • SOOSAN SB81 Hydraulic Breaker for 18-26 ton Excavator
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    $1000-10000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Our hydraulic breaker could fit to any brand excavator from 0.5-70 ton
    Chisel from 35-210 mm
    Unit price with spare parts as below:
    1: With plywood box package
    2: With standard spare parts
    2 chisels
    2 oil piping
    1 N2 gas bottle
    1 tool box
    1 N2 pressure gauge
    Deliver time: 7-15 days after down payment
    Deliver method: By sea or by air based on your request
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Questions & Answers on Artificial Stone Quarry Hydro-Bags, Rock Splitter

What is Quarry Hydro-Bags maximum thrust force?

Posted by Visitor

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The hydro bags expand under the pressure of water pumped at 30-40 bar, permitting a maximum dilatation of 25-30 cm (approx. 1’) and a thrust force up to 1000 tons. Couple two or more cushions to obtain higher performances; side by side or combined together in packs.

Answered by StoneContact

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What is the average size of hydro bags?

Posted by Visitor

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Its average dimensions vary from 500*500 mm to 2300*2300 mm.

Answered by StoneContact

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What are the average weights of Quarry Hydro-Bags?

Posted by Visitor

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Quarry Hydro-Bags average weight vary from 3 kg to 15 kg.

Answered by StoneContact

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How do quarry rock splitters work?

Posted by Visitor

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The working principle of quarry rock splitter is based on two counter wedges inserted in a pre-drilled hole. A hydraulic cylinder pushes out a centre wedge between the counter wedges to spread them apart and the rock is forced to crack.

Answered by StoneContact

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