Cutting and Splitting Machine in Italy

Cutting sizes from 150mm to 3200mm
Splitting sizes from 200mm to 3200mm
Up to 8 powered heads – 6 fixed engraving heads.
Machine to obtain sub-sizes through splitting.
The machine can operate in two modes and meet a wide range of production needs:
Pre-cut + engraving: the tools equipped with discs make partial cuts on the bottom; subsequently, incipient fractures are made on these cuts by means of engraving heads.
Engraving: is carried out only by means of engraving heads so as to make incipient fractures directly onto the original surface of the material. The above operating mode can only be applied to smooth, even surfaces, free of internal tensions.
Pre-cutting and engraving head:
Powered cutting unit with electric spindles with fixture for cutting discs. At the base of each cutting head is mounted a bar with press rolls that hold in line the material during machining, absorbing the stresses transmitted by the tool.
The idle heads have the opportunity to bring two different types of engravers, one with a greater diameter for smooth or one with a smaller diameter, used for efficiently engraving even uneven surfaces.
Roller splitting:
The machine is used to split ceramic slabs along one or more incipient fractures made previously. The slab is split without stopping its forward motion along the line.
The slab, carried by a conveyor belt, passes through 3 cross rollers with independent adjustment systems, placed two above and one below the conveyor belt to create a condition of interference which causes the rupture along the incipient fracture lines.
Engraving and cutting with automatic dynamic tile centering device with pneumatic actuator and handwheel adjustment.
Splitting unit consisting of 2 upper rollers with horizontal position adjustment system made up of electric jacks that adjust the machine for cutting slabs of different sizes. 1 bottom roller with vertical adjustment system made of a manual jack that adjusts the machine for cutting slabs of various thicknesses.

Sizes from 150mm to 1200mm
Up to 3 cutting heads
High productivity also with difficult products (eneven surfaces, stressed materials) thanks to disk pre-cutting.
Small pitch between cuts thanks to the vertical motor arrangement.
Automatic disk lifting with height adjustment setting.
Motorized multi-scoring
Multi-scoring with motorized pre-cutting in just one transverse working stroke.
Up to three simultaneous scorings with pre-cutting at each stop.
Integrated continuous splitting cycle in one compact structure
Reduced overall dimensions of in line scoring-splitting system (-60% with respect to a continuous scoring line).

Sizes from 200mm to 3300mm
Up to 16 cutting heads
Automatic format change
Cutting system with multiple discs for the execution of longitudinal and transversal cuts on large slabs and high thicknesses.
By means of a variable number of cutting discs, positioned with great accuracy by a CN, it is possible to produce sub-formats and strips.
Perpendicularity of the cuts
Motion on belt
The slabs move forward on belts that run on interchangeable wear-resistant steel plates. Replacement of the belt is facilitated by the special structure of the base.
Pneumatic centring and alignment devices ensure perfectly perpendicular cuts on all formats.

Sizes from 1000mm to 1600mm
Up to 19 cutting heads
System with water-jet technology for the execution of longitudinal and transversal cuts on large slabs.
Cutting Nozzles
Through a variable number of cutting nozzles it is possible to produce submultiples and strips. The cut is extremely precise, so much as not to require further finishing.
Cutting Fluid
The water flows out with a pressure of over 4000 bar along with abrasive powder.
Motion on Rollers
The slabs move forward on high accuracy rectified rollers to ensure perfect straightness of the cuts.
Pusher
The perfect perpendicularity of the sides is ensured by an NC pusher command.
Diverter
After the first cutting phase the sheet is moved to 90 degrees to be able to make the cut in the transversal direction.
Control panel
Easy and rapid set-up due to touchscreen.

Sizes from 200mm to 3300mm
Up to 3 longitudinal cutting heads
Up to 4 cross-cutting heads
Machine for cutting large unfired slabs, featuring a cross lane and a longitudinal lane, a disc cutting unit to make cuts on ceramic slabs in both directions, in positions programmable via a touch-screen control panel. Longitudinal cuts made while moving, crosscuts made at a standstill.
Sturdy structure made of welded steel profiles with built-in bearing cross-beam for longitudinal cuts. Conveyor unit controlled by inverter for the adjustment of belt infeed speed.
Disc cutting spindles, driven by 2-pole three-phase motors of 3.2kW connected to dust extraction pipes. Connections to dust extraction system on all the cutting units and the return branch of the conveyor belt.
Cutting unit, consisting of a carriage installed on ball circulation slides that move crosswise in relation to the cutting direction. The crosswise positioning of the carriages is ensured by gear motors with encoder. Maximum precision in determining the cutting depth.