Stone Factory Machines in Spain

Parallel cutting with independent heads HR4
Ref. 8602
The Parallel cutting machine type HR4 is designed for the longitudinal cutting of a single pass of strips and tiles, this machine regulates the distance between the discs guaranteeing maximum flexibility in the change of measures.

Our cutting line N.2990/2200-6+9C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the
horizontal stacker and positioned waiting to enter the production line in such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.
The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 6 heads on mobile bridge N.8000-L-6C and the transversal cutter with 9 heads N.8000-T-9C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with
precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception Suction Cup, of particular design, is made up of a rectangular plate, capable of supporting
horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-6+9C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Longitudinal cutter with 6 Ø600 heads and mobile bridge, model N.8000-L-6C.
– 1 Transversal cutter with 9 Ø600 heads and mobile bridge, model N.8000-T-9C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS BRIDGE CUTTER N.8000-L-600-6C

Characteristic Specification
Machine width 4220mm
Raceway length 6000mm
Max separation between discs 1-6 2200mm (interior)
min separation between discs 1-2-3-4-5-6 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (6)
Total installed power 100 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS BRIDGE CUTTER N.8000-T-600-9C

Characteristic Specification
Machine width 5370mm
Raceway length 5500mm
Max separation between discs 1-9 3500mm (indoors)
min separation between discs 1-2-3-4-5-6-7-8-9 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (8)
Total installed power 150 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS OF CUTTING TABLES WITH BELT N.2304/2200

Characteristic Specification
table width 2960mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 11.5m/min
Drive motor power 3 hp
CHARACTERISTICS OF ROLLER TABLE WITH SELECTION STOPS N.2590/2200

Characteristic Specification
table width 2930mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2930mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 5m/min
Motor power after cross 2.5 hp
CHARACTERISTICS OF MOTORIZED BELT TABLES N.2426/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 2 hp
CHARACTERISTICS LOADING TROLLEY N.1289-V

Characteristic Specification
table dimensions 1880×3200mm
Frame dimensions 2560×1140mm
vacuum center 30 m3/h / 1.35 hp
Hydraulic power plant 4 hp
Carriage advance motor power 0.75 hp
Table motor power 0.50CV
speed scrolling cart 5m/min
speed displacement pins 7.5m/min
width max. worked 2200mm
CHARACTERISTICS ROBOT-MANIPULATOR N-3530

Characteristic Specification
Max load capacity 120 kg.
min format of work 300x300mm
vacuum center 100m3/h
Installed potency. 25 hp
cycle time min. 10” sec

WAREHOUSE MANAGEMENT SYSTEM
FOR THE OPTIMIZATION OF WORK PROCESSES
Our exclusive system and software in combination with the Artificial Vision System allow each table of material in our warehouse to be saved in a database, along with its photograph, for later use. In this way, in addition to the possibility of correctly managing the stock of material, a photograph is available with which to make an exploded view of a job. The warehouse table management system is made up of two modules:
The first is carried out on the platform of its own creation for the location of the material, and the support where the camera and the PC are located.
The second, the VisionCruz software, is a program developed entirely by our company, whose purpose is to capture images of material tables and their processing. Specific software for measuring templates.
Compatible and adapted to work in conjunction with our measurement systems, Cad-Cross, and CNC cutting and machining machines.

Parallel cutting with two heads HFL-2
Ref. 8603
HFL linear cutting machines are for single pass strip and tile slitting with a manual positioning system.
They are designed to cut extremely hard materials (porphyry, slate) and have also found many applications in the marble and granite sector.

Brushing finishing machine for granite and Stone HSN-1000
Ref.8510
The brushing and aging line is characterized by its versatility to achieve special finishes and finishes in marble, natural stone and compact surfaces. Achieving these finishes on the entire surface of the pieces, without breaking them or with a minimum of breaks is the purpose of this line. We can quickly transform materials according to the finish that is needed, raw materials, brushed, honed or aged. The planer has a system of planetary satellite dishes by means of a spindle, it synchronizes the translation movement of the bridge and the advance of the piece by the belt that allows to obtain the correct finish on the entire surface of the piece.

Robotic Palletizing
HERSEN’s palletizing robots can automatically, programmatically load, unload, manipulate and flip porcelain, marble, granite, quartz, tile boxes, cement blocks or bricks. Design and manufacture according to the specifications of each client, can be integrated into one or more production lines. It is controlled by four Cartesian axes (X, Z, Y, C) and simple and intuitive user software.
They can be equipped with suction cups or mechanical grippers depending on the application and the product to be handled.
Loading and unloading of porcelain tiles, marble, granite, quartz.
The palletizing robot equipped with a suction cup is designed to handle porcelain, marble, granite, quartz and solid surfaces. For example, they can automatically load large-format porcelain tables into horizontal drawers. Unload drawers horizontally and load tables vertically by positioning them on trestles.
Another example is the integration of the palletizing robot in cutting lines, polishing lines or resin lines for loading and unloading the tables.

The dry marble extraction cabinets (without water curtain) are a great advance in the capture and elimination of dust in dry manufacturing processes.
It is a more comfortable alternative to maintain in front of the traditional water curtains. The water cabins need more maintenance and the periodic change of the filters, which ends up not being done after a period of time. This causes the filter to clog and not work properly. On the other hand, the water tank can cause problems for not cleaning them properly, such as legionella, etc.
Dry marble vacuuming has greater suction power, significantly reduces maintenance problems for water curtains, and does not have the problems derived from poorly recycled water or unchanged filters.
The dust is sucked in through the front holes of the booth by means of a powerful suction system. The dust is captured in the inner textile sleeves.
A programmable self-cleaning system causes a short reverse cycle to be generated and these textile sleeves vibrate and the dust falls by gravity to the lower drawers. These drawers are easily emptied when full.
They are manufactured in any size, depending on the number of operators who will work within them. For example, those of 2 and 3m would be for one person, 4m for two people, 6m for three people.

– Automatic loading car with suction cups for feeding granite slabs in a production line.
– Movable frame, composed of a motorized carriage and a tilting table with a motorized roller frame and a set of vacuum equipment to activate the suction cups for receiving material, to collect the boards stacked in a semi-vertical position and deposit them on the rollers from the feeding table to the production unit. For feeding the boards stacked in a vertical position, it also has joints in the suction cups, activated by hydraulic cylinders to approach the boards in a vertical position and fold them down to deposit them on the roller table in the
loading position.
– Movable trolley on rolling tracks anchored to the ground to approach the material stowage units, with wheels driven by an electric gear motor.
– The programming and the sequence of work is done by selecting from the control panel. Smooth and precise movements thanks to the installation of frequency converters in the translation movement.

GANTRY-SWIVEL CRANES
Articulated arm swivel crane: speeds up operations in hard-to-reach places with narrow corners, pillars, etc.
It allows the movement of the material both indoors and outdoors.
The smartest solution to optimize workshop spaces and jobs.

Sludge bagging machines Hersen Eco-10
The sludge filtering equipment serves to filter and reduce the concentration of sludge in the basins that receive and store the water that the machines need to work.
The equipment carries the electrical panel to carry out the stops and starts based on the levels detected by the sensors that are installed in the basin and in the upper part of the equipment. In this way the pump starts or stops automatically, without the need to control the levels.
The suction pump is installed in the basin that receives the flow from the machines. From this position, the dirty water is pumped to the equipment which, by gravity, falls into the bags and a large part of the mud is retained. The cleanest water falls to the lower tray of the equipment and passes to the next basin destined to collect and store the clean water.
Built in stainless steel with independent stopcocks for each bag and self-suction pump in cast iron casing.

At HERSEN we manufacture accessories for cranes such as this arm for loading and unloading boards in closed containers. This class of load arms is used in those occasions in which the load has been carried out with a central stand and bundles (or packages of boards with packaging) have not been used.
Generally, the cargo that is usually transported are boards that are less than 1.7 meters high, such as quartz or artificial materials. In this way, this arm can also load bundles as long as they are not taller than 1.7 meters.
In this model, the load is below the arm that is introduced into the container.
In general, bundles are not used, a trestle is placed in the center and loaded directly on the trestle. For example, with the 5tn model, 26 2cm boards can be loaded in each cycle. In just 4 cycles, the container is loaded. It is very fast and requires very few personnel.
Types and characteristics of the arm for loading and unloading of boards
One of the great advantages of this loading arm model is that it allows you to get as close as possible to the sides of the container, this makes unloading the material much easier.
The loading arm has an empty weight (when it is not loaded) and once it is loaded the sum of both (empty weight + load) gives us a total weight. The crane where the loading arm is installed must have the capacity to lift this total load.
The 5tn crane is one of the most widely used in marble workshops. When this is the case, to lift up to boards up to a weight of 3.5 tons it requires that the loading arm weigh less than 1.5 tons to be able to be used in this type of 5 ton cranes. For this reason, two types of construction are made: standard (model B) and light (model BL)
One of the main differences between one model and another is that the standard construction weighs more empty than the light one.
In this way, with the BL model it is possible to load / unload boards up to a weight of 3.5 tons with a 5 ton crane. On the other hand, with the B model, up to 1.6tn can only be loaded when using this crane capacity. To reach 3.5tn with the B model, it must be installed on a 7tn crane.
This type of loading arms, which are used as a crane accessory, can be manufactured with different capacities and measures for both the B model and the HERSEN BL model, although the most used and demanded are these two models:
Arm for loading and unloading Model B
Load capacity: 3.5 Tn
Total length *: 7.5 m
Empty weight: 3.4 Tn
Ref. 50182
Arm for loading and unloading Model BL
Load capacity: 3.5 Tn
Total length: 9.6 m
Empty weight: 1.5 Tn
Ref. 50184
(*) The total length refers to the upper part. As for the lower length, that is, the part that goes into the container, it is the same in both models.
If you want more information about the functionalities of these table loading and unloading arms, you can contact us directly through the form, by calling our telephone number 96 160 98 05 or by sending an e-mail to our contact address hersen@hersen.com .

At HERSEN we are manufacturers of crane accessories such as this arm for loading and unloading cranes. It is a very useful and practical solution for the transport, loading and unloading of packaged board packages (or bundles) in closed containers since it allows large and heavy loads to be moved very easily.
In this model of loading arms for cranes, the bundle or package of boards is in the middle of the two arms as we can see in the image above.
HERSEN bundle loading and unloading arm types:
The arms for loading and unloading bundles or packages of boards in closed containers can be manufactured with different load capacities, the most used are 3.5 and 4tn. The loading arm has an empty weight (when it is not loaded) and once it is loaded the sum of both (empty weight + load) gives us a total weight. The crane where the loading arm is installed must have the capacity to lift this total load.
The 5tn crane is one of the most widely used in marble workshops. When this is the case, to lift a 3.5 ton bundle requires that the loading arm weigh less than 1.5 ton to be able to be used in this type of 5 ton cranes. For this reason, two types of construction are made: standard (model A) and light (model L). One of the two main differences between one model and another is the following:
Curb Weight: Standard construction weighs more than light curb. In this way, with the L model, a 3.5tn bundle can be loaded / unloaded with a 5tn crane.
They can be manufactured in different sizes for the HERSEN model A and model L, although the most used and demanded are two models:
Arm for loading and unloading Model A
Load capacity: 3.5 Tn
Total length *: 7.5 m
Empty weight: 3.4Tn
Ref. 50181
Arm for loading and unloading Model L
Load capacity: 3.5Tn
Total length *: 9.6 m
Empty weight: 1.5Tn
Ref. 50182
(*) The total length refers to the upper part. As for the lower length, that is, the part that goes into the container, it is the same in both models.
(*) In the following video you can see: A 7.5m A type loading arm with a 3.5 tn bundle and the loading is carried out in a 13.5m wide warehouse with a 20ft container.
The entire manufacturing process of the arms for loading and unloading cranes, from their design to their final installation, is carried out by HERSEN.
If you want more information or an explanation of the differences between the models of loading arms A and B, you can take a look at the attached drawings in pdf or contact us directly through the form.

Ref. 50161 Manual telescopic crane arm, extendable in length from 2.2 meters to 3.2 meters. Load capacity 500 Kg

Jib arm for loading and unloading bundles for forklift
Ref. 50184 technical characteristics

Our cutting line N.2405/2200 has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the harshest working conditions, and it is precisely in this aspect that we can contribute all the experience
accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The longitudinal cutter with 2 heads on a mobile bridge N.8500-2C and the transversal cutter with 2 heads N.8500-2C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.

The cutting line N.2405/2200 is made up of:
– 1 Longitudinal Cutter Model N.8500/800-2C.
– 1 Transverse Cutter Model N.8500/800-2C.
– 2 Motorized band tables Model N.2304.
– 1 Double displacement table with driver and motorized rollers N.2585.
– 1 Table with N.2590 plate selection stops.
– 1 plastic roller table N.2274-J.
– 1 motorized band table for material output Model N2426.
– 1 motorized band table with hatch.
– Security fencing.
LONGITUDINAL CUTTER CHARACTERISTICS N.8500/800-2c

Characteristic Specification
Machine width 5500mm
Raceway length 5500mm
Maximum separation between discs 2200mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
CHARACTERISTICS TRANSVERSE CUTTER N.8500/800-2c

Characteristic Specification
Machine width 5950mm
Raceway length 5500mm
Maximum separation between discs 3500mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
TABLE CHARACTERISTICS WITH BAND N.2304/2200

Characteristic Specification
table width 2957mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 6.5m/min
Drive motor power 4.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 6.5m/min
Drive motor power 1 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 3.1m/min
Motor power after cross 2 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp

MEASURING SYSTEM
MILLENNIUM LASER 3D
New 3D measurement system: Greater measurement precision through a fine adjustment system for the most precise orientation. In conjunction with your professional tripod, it becomes a perfect high-precision measurement solution.
With 3D measurement, this system allows you to take measurements of flat and vertical surfaces generating three-dimensional measurements (eg kitchen countertop + front).
With this system you will make complete measurements of countertops, facades, templates, stairs, offsets, curves, swimming pools... in a few minutes.
The ideal complement for the cutters of the MILLENNIUM CNC 5 and IMAGE CNC ranges to optimize work operations. Defines a final file that can be executed directly by the machine, without the need for intermediate processes, which reduces measurement times, drawings, hole embedding, etc...

Arm with fixed inclination for forklift truck length 2.9m 250 Kg
Ref. 50163
Arm for use with ram model forklift, length 2.9 m
Maximum load capacity 250 Kg
(The clamp is not included)

Ref. 50162 Manual telescopic crane arm, extendable and tiltable in length from 2.5 meters to 3.5 meters. Load capacity 500 Kg

Rigid Forklift Boom, for use with forklift model, arm length 2.4 m
Maximum load 500 Kg capacity
(The clamp is not included)
Ref.50160

For the transport of heavy tonnage loads inside industries with one axle. These heavy duty trolleys, manufactured entirely by HERSEN, can withstand loads of up to 80 tons. They are certified and have successfully passed the relevant tests in technological institutes. The model shown in the photos (Ref 50458) corresponds to an example capable of transporting loads of up to 20 tons in very small spaces. The measurements of this particular unit are 3m x 2.6m. However, at HERSEN we design and tailor any order of this type to adapt at all times to the customer’s needs.Our range of industrial trailers is equipped with double wheels to distribute weight and improve safety. In addition, thanks to the rubber surface that each wheel has, they are designed to adapt to the irregularities of the ground and avoid vibrations on the load. The turning system allows each of the wheels to adapt independently to the necessary radius that each one must make to make the curve and stabilize the load. The steering has an advanced regulation system to maintain the alignment of the wheels and thus avoid their wear. The configuration of the rotating system of industrial trailers can be:
Simple System: With this system, the front wheels turn following the tiller.
The tiller is vertically flexed to accommodate different hitch heights on towing vehicles. The rudder has a support that is adjustable to be able to adjust the height.
On the other hand, the industrial trailer has safety bars, they are specially manufactured for heavy-duty trolleys, they protect the operator from falling boards during loading and unloading. It has several snap positions to insert the safety bars that adjust according to the number of boards that have been loaded.
The most used measures are:
2.5 x 3m for loads from 12 to 20tn.
HERSEN table pack cart references:
50458 Load capacity from 12 Tn to 80Tn single turn.
The entire manufacturing process of transport trolleys and cargo trolleys, from their design to their final installation, is carried out by HERSEN as well as the training given to know all the details of use and technical assistance.
If you require other types of measurements, characteristics or special applications of this type of industrial trolley, we can manufacture them with different load capacities, up to 80Tn. You can simply contact us and we will inform you about our manufacturing possibilities for all types of board transport trolleys.

For the transport of heavy tonnage loads inside industries low height and ona axle. These heavy cargo trolleys, made entirely by HERSEN, can support loads of up to 72 tonnes. They are certified and have passed all relevant tests in technological institutions.

The model shown in the photos (Ref 50458) shows an example capable of transporting cargo of up to 14 tonnes in very reduced spaces. The measurements of this particular unit are 3m x 2.6m. However, at HERSEN we design and custom-manufacture any request of this type to meet the client’s requirements.

Our range of industrial trailers come equipped with double wheels to distribute the weight and improve security. Additionally, the rubber surfaces on each wheel are designed to adapt to uneven floors and minimise vibrations on the load. The rotation system means that each one of the wheels adapts to the radius required to manoevre the curve and stabilise the load. The steering has an advanced control system to maintain wheel alignment and thus avoid wear and tear.
The rotating system of industrial trailers can be:
Simple System: With this system, the front wheels rotate following the pulling rudder.
dibujo remolque industrial
The rudder bends vertically to adapt the different hook heights of towing vehicles. The rudder has an adjustable support to adjust the height.
Additionally, the industrial trailer has security bars, which are made specially for heavy cargo trolleys, protecting the operator from the risk of slabs falling during loading and unloading. There are various fitting positions to insert the security bars which can be adjusted according to the number of slabs that have been loaded.
The most commonly used measurements are:
2.5 x 3m for cargo of 12 to 16 tonnes.
References for the HERSEN board package trolley:
50458 Cargo capacity of 14 tonnes simple rotation.
The entire manufacturing process for the transportation wagons and trolleys for cargo, from the initial design to the final on-site installation, is carried out by HERSEN, as well as the training on the use of the equipment, and any technical assistance.
If you require other measurements, features or special applications for this type of industrial trolley, we can manufacture them with different cargo capacities, of up to 72 tonnes. Simply contact us and we will inform you about all the manufacturing options for every type of trolley for transporting slabs.

Our cutting line N.2995-4C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this cutting line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The motorized roller loading table constitutes the feeding point to the cutting unit. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The cutter with 4 heads on mobile bridge N.8500, is a machine equipped with the latest technological advances in terms of its mechanical and electronic design. Above all, the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table stand out, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on which it moves, to carry out the work. cutting.
The movable disc-holder heads supported on linear guides on the bridge, with recirculating linear ball slides, also carry out the vertical movement guided on recirculating ball slides and driven by a spindle.
laminated with ball recirculation nut, to be able to position with great speed and precision, leaving the whole assembly perfectly protected by PVC bellows.
Headstock equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The whole machine and the heads are equipped with an implantation system with centralized greasing for easy maintenance.
Automatic rotary cutting table, it is built on a steel structure with a rectified upper plane, on which the conveyor belt rests with the outer surface covered with rubber to prevent the sheets from slipping during the cutting phase.
The unloading table with band has a frame built based on steel profiles with a transport band for unloading the cutting table simultaneously, while the cutting unit already receives the next board and is ready to cut.
In the electrical and control installation section, it is worth highlighting the installation of state-of-the-art automatons with programs custom designed by our technicians, so that the programming of the machine is as simple as possible, thus avoiding losses of unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on an operator terminal with a screen, where all the parameters of the cutting cycle are displayed.
The cutting line N.2995-4C/2200-G basically consists of:
– 1 Motorized plastic roller table N.2274
– 1 Cutter with 4 Ø600 heads and mobile bridge, model N.8500-800/4C
– 1 Rotating and motorized band table, model N.2304-G
– 1 Motorized band table for material outlet, N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS ROTATING TABLE WITH BELT N.2304/2200

Characteristic Specification
table width 2957mm
length max. of the table 4044mm
width max. worked 2200mm
Belt displacement speed 11.5m/min
Drive motor power 4 hp
CHARACTERISTICS OF MOTORIZED BELT TABLE N.2426/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 3 hp

WATER AND AIR FILTER SYSTEM
FILTEREVO
Water filtration systems recycle the water used in stone processing. They help to significantly reduce costs, ensure sufficient quality of the recycled water and enable environmentally friendly operation.
Air cleaning systems are designed to filter 99% of the air in dusty work areas.
The suction cabin of the dry filter system is designed to filter the air in dusty work areas without the need for water and with low noise levels. The filtration system can be adjusted to the type of dust.
The water suction system is a conventional air cleaning system that uses water to moisten the dust during the cleaning process, trapping it in its entirety.

Hersen Industrial Trailer
The HERSEN Industrial Trailer is a breakthrough in the logistics and transportation of heavy cargo in reduced spaces. These heavy cargo trolleys, made entirely by HERSEN, can support loads of up to 72 tons. They are certified and have passed all relevant tests in technological institutions.
The model shown in the photos (Ref 50458) shows an example capable of transporting cargo of up to 14 tonnes in very reduced spaces. The measurements of this particular unit are 3m x 2.6m. However, at HERSEN we design and custom-manufacture any request of this type to meet the client’s requirements.
Our range of industrial trailers comes equipped with double wheels to distribute the weight and increase safety. Additionally, the rubber surfaces on each wheel are designed to adapt to uneven floors, thus minimising vibrations on the load. The rotation system means that each of the wheels adapts to the radius required to manoevre the curve and stabilise the cargo. The steering has an advanced control system to maintain wheel alignment and thus avoid wear and tear.
The rotating system of industrial trailers can be:
Jumbo System: All the wheels can rotate conforming to the rotation of the pulling rudder to manoevre the curve. This facilitates manoeuvrability and reduces the space necessary to complete the turn. It is especially useful in premises where there is very limited space to manoeuvre.

The HERSEN jib crane is ideal for any job requiring the lifting and transportation of material within a medium-length slewing range. It is a very useful tool in workshops where it is used as the only lifting machine and in areas which service concrete points of the workshop, where the gantry crane cannot reach. It is also a good complementary tool in certain areas of the facilities, when the gantry crane is needed in other areas, thus avoiding wasted time.

This type of device is always made to order so that it can be adapted to the requirements of each individual client. There are different manufacturing models. The client can decide from the following options:

Maximum length of the jib
Maximum height of the jib
Maximum load
Maximum slewing range. This can be either 270º or 360º
Moving the hoist: manual or motorised
Raising the load: manual, using electric hoist or using pneumatic hoist
Slew of the jib: manual or pneumatic
Maximum height of the column
Type of jib: with belt or flush with the top of the column
The column needs to be fixed to a foundation whose dimensions will depend on the maximum load to be lifted and on the length of the jib. The crane comes supplied with an anchor, to be inserted into the foundation for the crane, to which it is subsequently attached.
The model seen in the photos corresponds to a unit recently manufactured at the HERSEN plant. This particular column-mounted jib crane measures 5 metres in height. The column alone has a height of 4.5 metres. The maximum load that can be borne by this device is of 500 kg.
If you are interested in ordering one of these models or would like more information, please do not hesitate to contact us and we can supply all the technical details you need. You can contact us directly using the form, by calling us at +34 96 160 98 05, or by e-mail at our contact address: hersen@hersen.com.

Trolley with hydraulic arm for handling installation and for slabs of porcelaine, glass, marble and granit
Ref .: 880-300 Technical characteristics:
Robot Setter for the manipulation, setting up and installation of porcelain, marble, granite and glass slabs
The movement of the robot is done manually
Maximum capacity 300 Kg
(See table of load capacities based on arm length)
Powered by replaceable batteries
It consists of a battery with its charger
Hydraulic boom lift
Manual or hydraulic telescopic arm
Pneumatic rubber wheels
360º swivel attachment at the end of the arm to rotate the suction cup
Lateral and frontal translation of the head
Robot Weight: 250kg
Total weight of the 12 counterweights of the Robot: 250kg
Robot weight + the 12 counterweights: 500kg
Maximum height from the ground to the center of the 4 suction cups with the table vertically: 2.43m
Maximum height from floor to table horizontally: 2.83m
As an option, it can be supplied with an independent 4-plate suction cup with battery and quick coupling to separate the suction cup from the robot. The suction cup, by remote control, can be operated to open and close and can be raised independently.

One-base Industrial Suction Pads
These are reduced-sized suction pads that have various loading capacities from 100 kg to 800 kg, suitable for smaller-sized pieces.
Their big advantage is that they facilitate and speed up the loading, unloading and handling of parts such as slabs, flooring, steps, cladding, kerbs, etc. Additionally, they can move pieces from a horizontal to a vertical position easily and securely, both manually and automatically.
This product improves the ergonomics of the marble worker, reducing muscle fatigue and strain from the effort involved in handling marble.
They can be installed on bridge-cranes, jib cranes, crane trucks and forklifts.
They can be operated using compressed air (venturi) or a vacuum pump.
Ref.50701

Two-base Industrial Suction Pads
Equipment with two-base industrial suction pads on a chassis or metal structure with loading capacities from 250 kg to 800 kg, suitable for longer pieces in order to prevent the product from bending and cracking.
Its great advantage is that it facilitates handling, loading and unloading long pieces such as kitchen worktops.
The two suction pads move independently of each other. Thus, the suction pads can be fixed onto the section of the piece you want, thus avoiding the parts where they cannot be attached, such as holes, gaps, recesses, etc.
Also, the chassis is made with a swing angle, with the aim of enabling you secure the suction pad on counter tops with “L” shaped parts, so that the suction pad fits the shape of these pieces and lifting the marble is made more secure and balanced.
The movement of counter tops from a horizontal to a vertical position is made easy, manually or with a valve.
The two-base suction pads improve the ergonomics of the marble worker, reducing muscle fatigue and strain from the effort involved in handling marble.
They can be installed on bridge-cranes, jib cranes, crane trucks and forklifts.
The two-base suction pads can be operated using compressed air (venturi) or vacuum pump.
Maximum loading capacity: 500kg.
Ref.50702

Vacuums for slabs the large format porcelain
vacuums for slabs the large format porcelain
Ref. 50720-8-250
8-point vacuum by compressed air. It is especially recommended for manipulations:
Of box
From box to box
From easel to box
From easel to easel.
-In picking operations it is a very effective and fast option.
-Electric 8-point vacuum: This option is recommended to be placed on overhead cranes. The abatement can be manual or motorized.

Equipped with three suction pads on a chassis or metal structure with a loading capacity of 250 kg up to 1000 kg.
These three-base suction pads lift, move, load and unload large or longer pieces of marble, like counter tops, large slabs or fragile and delicate materials. These are pieces which, in addition to the consideration of the weight to be lifted, need to be lifted from three different points in order to prevent the less stable parts of the piece from splitting, as can happen in cases where they are gripped at only one point. For example, on a kitchen worktop, where there is a gap, the sides are more fragile and thus it is difficult to lift the piece without splitting it. The three-base sucker pad makes it possible to lift the base by gripping various points without it splitting.
Thus, these industrial suction pads lift and handle the marble conveniently, safely and easily.
All the suction pads are independent from each other and so it is possible to move, omit or activate each suction pad according to the requirements of each job (for example, a gap).
The movement of counter tops from a horizontal to a vertical position is made easy, either manually or using a valve.
The three-base suction pads improve the ergonomics of the marble worker, reducing muscle fatigue and strain from the effort involved in handling marble.
They can be installed on bridge-cranes, jib cranes, crane trucks and forklifts.
They can be operated using compressed air (venturi) or vacuum pump.
Ref.50703

– Platform with a robust oversized structure to guarantee a long life in extreme load and environmental conditions.
– Trestle with double stowage for boards or slabs, which allows the automatic feeding or stowage of the same from the production lines from one side of the stowage and the manual loading or removal by the operators simultaneously from the other side of the stowage. With this application, machine downtime is reduced, achieving a higher degree of operability and therefore of production of the work lines.
– Swivel base on a toothed slewing ring and support wheels, driven by an electric motor-reducer and with turns positioned at 0o and 180o.
– The operator's position is protected, limiting access to work areas by photoelectric barriers, to avoid any risk of accident.
– The entire structure is oversized and calculated to support loads of 20+20 tons.
– The slewing ring and the bearings installed in the wheels have been sized to withstand radial and axial loads at the time of load and rotation.

Vacuum for forklift with battery
Ref. 50773. Technical characteristics:
For movements of marble, granite and porcelain tiles.
battery powered
Flip from 0 to 90 degrees
Rotator

Vacuum cup for handling kitchen countertops
Ref. 50790 technical characteristics:
Two-point suction vacuum with adjustable ends for handling L-shaped or square kitchen countertops.

Eight points vacuum for sandwich panels with depressor and radio control
Ref. 50790-8 technical characteristics:
Load capacity: 300kg
Tare: 200kg
Extensible structure with two telescopic arms:
Length collected: 4m
Stretched length: 7m
Tipping equipment in all directions without loss of oil or acids
Balance with ropes to be able to make the turn up to 90º
Suction cups with anti-oil rubber and mounted on a suction cup with springs
Compressed air supply
Pump group with:
Rotary pump
Double tank
Double tap circuit
Visualization and vacuum control
Anti-drop valve
Vacuum filter
Condensation filter
Action with ball valve
Batteries with gel charge and 24 volt power plus spare battery
Acoustic-visual alarm in reference to the minimum / maximum pressure
Accidental anti-drop device
Remote radio control

Automatic 12 points vacuum with self-supporting structure
Ref. 50760-12
Technical characteristics:
Compressed air supply 6 bar
Electrovalve to catch and release the material
Vacuum indicator
Probe for presence of the material
Load capacity 300Kgs.

Technical Characteristics:
Fixed central structure and mobile arms in tubular structure with high elastic limit.
Equipment with 4 mobile suction pads 200mm
Tilting 0˚-180˚ by mean pneumatic piston
Hydraulic hoses R6
loading capacity charge 200Kgs
Vacuum gauge
No falling non return valve for vacuum
Security system
Safety tank for vacuum reserve in case of accidental failure.
Acoustic and visual alarm of minimum and maximum pressure.
Central handle with the controls.

Technical Characteristics:
Structure 1000x150mm
Tilting from 0˚-90˚ by means of two pneumatic pistons
Equipment with 12 suction pads of 150mm.
Operation by compressed air 6BAR.
Hydraulic hoses R6
loading capacity charge 380Kgs
Vacuum gauge
No falling non return valve for vacuum
Security system
Safety tank for vacuum reserve in case of accidental failure.
Acoustic and visual alarm of minimum and maximum pressure.
Central handle with the controls.

Ref. 50760-1 Technical characteristics:
Fixed central structure and mobile arms in tubular structure with high elastic limit
4 mobile suction cups 500 x 300 mm.
Load capacity 800 kg
Vacuum pump integrated into the suction cup
Inclination from 0º to 90º manual
Display control and vacuum indicator
R6 hydraulic hoses
Anti-fall valve
Vacuum filter
Security system
Acoustic-visual alarm of minimum and maximum pressure
Vacuum reserve tank in case of accidental failure
Central handle with controls

Ref.50760-2 ELECTRIC VACUUM LIFTER POWERED BY ELECTRIC PUMP AND ELECTRIC TILTING
Technical Characteristics:
Fixed central structure and mobile arms in tubular structure with high elastic limit.
Equipment with 4 mobile suction pads of 500x300mm
Structure with 0˚-90˚ electric tilting
Powered by electric pump on the equipment
Hidraulic hoses R6
loading capacity charge 700Kgs
Vacuum gauge
No falling non return valve for vacuum
Security system
Safety tank for vacuum reserve in case of accidental failure.
Acoustic and visual alarm of minimum and maximum pressure.
Central handle with the controls.

Suction pad for materials of sizeable dimensions.
Apparatus made up of 6, 8 or 10 150 mm round suction pads, mounted on a metal chassis or structure, with a loading capacity ranging from 250 kgs up to 2000 kgs.
These industrial suction pads are designed in order to move larger-sized slabs, from porcelanic material such as neolith, to delicate marbles or fragile limestone which, due to their large dimensions and characteristics, need to be firmly affixed in order to be moved safely, to prevent them from fracturing.
All of the suction pads work independently of each other, thus enabling them to be moved around, omitted or activated according to the demands of each individual job.
The movement of counter tops from a horizontal position to a vertical one is carried out simply and easily, either manually or using a valve. They can be fitted to gantries, jib cranes, crane trucks and forklifts. They can be operated using compressed air (venturi) or by means of a vacuum pump.
These industrial suction pads benefit the ergonomics of the marble worker, reducing muscle fatigue and the physical strain involved in handling marble.

– Automatic loading car with suction cups for feeding granite slabs in a production line.
– Movable frame, composed of a motorized carriage and a tilting table with a motorized roller frame and a set of vacuum equipment to activate the suction cups for receiving material, to collect the boards stacked in a semi-vertical position and deposit them on the rollers from the feeding table to the production unit. For feeding the boards stacked in a vertical position, it also has joints in the suction cups, activated by hydraulic cylinders to approach the boards in a vertical position and fold them down to deposit them on the roller table in the
loading position.
– Movable trolley on rolling tracks anchored to the ground to approach the material stowage units, with wheels driven by an electric gear motor.
– The programming and the sequence of work is done by selecting from the control panel. Smooth and precise movements thanks to the installation of frequency converters in the translation movement.

Our cutting line N.2990/2200-6+9C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the
horizontal stacker and positioned waiting to enter the production line in such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.
The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 6 heads on mobile bridge N.8000-L-6C and the transversal cutter with 9 heads N.8000-T-9C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with
precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception Suction Cup, of particular design, is made up of a rectangular plate, capable of supporting
horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-6+9C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Longitudinal cutter with 6 Ø600 heads and mobile bridge, model N.8000-L-6C.
– 1 Transversal cutter with 9 Ø600 heads and mobile bridge, model N.8000-T-9C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS BRIDGE CUTTER N.8000-L-600-6C

Characteristic Specification
Machine width 4220mm
Raceway length 6000mm
Max separation between discs 1-6 2200mm (interior)
min separation between discs 1-2-3-4-5-6 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (6)
Total installed power 100 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS BRIDGE CUTTER N.8000-T-600-9C

Characteristic Specification
Machine width 5370mm
Raceway length 5500mm
Max separation between discs 1-9 3500mm (indoors)
min separation between discs 1-2-3-4-5-6-7-8-9 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (8)
Total installed power 150 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS OF CUTTING TABLES WITH BELT N.2304/2200

Characteristic Specification
table width 2960mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 11.5m/min
Drive motor power 3 hp
CHARACTERISTICS OF ROLLER TABLE WITH SELECTION STOPS N.2590/2200

Characteristic Specification
table width 2930mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2930mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 5m/min
Motor power after cross 2.5 hp
CHARACTERISTICS OF MOTORIZED BELT TABLES N.2426/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 2 hp
CHARACTERISTICS LOADING TROLLEY N.1289-V

Characteristic Specification
table dimensions 1880×3200mm
Frame dimensions 2560×1140mm
vacuum center 30 m3/h / 1.35 hp
Hydraulic power plant 4 hp
Carriage advance motor power 0.75 hp
Table motor power 0.50CV
speed scrolling cart 5m/min
speed displacement pins 7.5m/min
width max. worked 2200mm
CHARACTERISTICS ROBOT-MANIPULATOR N-3530

Characteristic Specification
Max load capacity 120 kg.
min format of work 300x300mm
vacuum center 100m3/h
Installed potency. 25 hp
cycle time min. 10” sec

Our cutting line N.2990/2200-5+7C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.

The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.

The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.

One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .

By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the horizontal stacker and positioned waiting to enter the production line in
such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.

The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 5 heads on mobile bridge N.8000-L-5C and the transverse cutter with 7 heads N.8000-T-7C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle
with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-5+7C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Transversal cutter with 7 Ø600 heads and mobile bridge, model N.8000-T-7C.
– 1 Longitudinal cutter with 5 Ø600 heads and mobile bridge, model N.8000-L-5C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.

Characteristic Specs
NO MAXIMUM OF THREADS 60-62
MAXIMUM MACHINE HEIGHT 7.65 meters
MACHINE LENGTH 11.40 meters
MAXIMUM BLOCK LENGTH 3500mm
MAXIMUM BLOCK HEIGHT 2200mm
THREAD LENGTH 23.50m
MACHINE VERTICAL TRAVEL 2400mm
FLYWHEEL DIAMETER 1800mm
WIDTH OF CUT 1600mm
MINIMUM CUTTING THICKNESS 21mm
DIAMOND WIRE SPEED 0-40m/sec
DIAMOND WIRE DIAMETER 6.3-5.3mm
MAIN MOTOR POWER 355kw