Multi Blade Gang Saw in Turkey

TOKSEL TAURUS GANGSAW MACHINE
Taurus-80 has a special design that transforms marble, beige, basalt blocks and rubble into slabs with minimal waste.
Corrosion which shortens the life span of machines due to water and dirt, is prevented via hot-dip galvanizing. 400-500°C hot-dip galvanize reaches to every spot that regular dye might fail to cover and lengthens the life span of the machine up to 100-120 years by preventing corrosion. Two block cars and a transfer car are hot-dip galvanized as well.
A rigid, vibration free structure is the well-known key for a precise cut. Connecting rods,
eccentrics and bearings are made of monoblock steel casting. This feature promises
precise cut. It is proven with an interesting test which is recognized as a challenge in stone
industry: When a coin is placed vertically on a high point of a gangsaw where it is likely
to vibrate the most, it stays stable even during fastest cutting mode.
Although swinging system is proven to be superior to other systems worldwide, monoblock cast steel swing arms are unique to Toksel. Connecting rods which are usually made of weld platinum, are also made of monoblock cast steel in Taurus-80.
Another feature that provides precise cutting is PLC system which offers various modes for
cutting. For instance you can produce slabs from smaller unshapely rocks and rubbles with
minimum wastage in sensitive mode.
To prevent tremendous damages due to cracks in stone blocks, Taurus-80 quickly stops thanks to switches in the front and back. Toksel is the first to use 132 kw. inverters to make this emergency stop and a smooth start possible.
When it comes to energy saving, besides the advantage of the friction-free swinging system, Toksel added high efficiency IE3 motors.
Unlike other gangsaw machines, Taurus-80 has automatic lubrication system instead of manual lubrication. Since the water valves are usually located inconveniently on the top of the machines, staff often forget to shut it off. Another admirable feature of Taurus-80 is automatic water valve.

DIAMOND GANGSAW
40 DIAMOND GANGSAW CUTTING FIXED MARBLE BLOCK BY LOWERING BLADES
70 DIAMOND GANGSAW CUTTING FIXED MARBLE BLOCK BY LOWERING BLADES
80 DIAMOND GANGSAW CUTTING FIXED MARBLE BLOCK BY LOWERING BLADES
80 DIAMOND GANGSAW CUTTING MARBLE BY RAISING THE BLOCK

Maximum block dimensions mm 3200 uz. * 2000 yük * 2000 gen.
Blade run mm 800 mm
Stroke per minute no 95
Maximum cutting speed cm/min 60cm/dk
Blade lenght mm 4300 cm
Cutting and fast motor power kw 7.5 kW
Main motor power kw 110 kW
Total electric consumption kw 122 kW
Total water consumption l/min 800lt/dk
Weight Kgs 53000 kg

KT-80 designed on block lifting principle, enables to achieve of the max productivity in marble sawing. KT-80 guarantees the required stability and a constant standard in the quality of the finished product. KT-80 has rectilinear, long run motion, for fast cutting and lower diamond consumption

A robust blade frame allows the tensioning of the diamond blades upto 12 tons each. The blade frame is the fixed position type and moved by a double connecting rod, while the block trolley installed on a platform rises towards to the blades.

Movement of platform is provided by big screws(90mm. dia.) which are moved by a transmission group based on four angular reduction units and a central operations group, this group commands fast movement and variable speed movements of the platform.

The platform guided on four slideways, two sidesare V shaped prismatic slides, other two sidesare in contact with flat slides. Slidesare made of stainless steel and interchangeable. Specially manufactured steel connectingrod slightened by machine tools, free from weld in order to ensure a very high resistance for dynamic stresses.

An electrical motor through a belt transmission, moves a big cast iron flywheel (diameter of 3.5m and 9 tons) which fixed on the main axle, drives two cranks connected to blade frame.

Blade frame is completes its motion by a specially designed system by SERMAK which consist of articulated pendulums. This system has strong bearings and bearing friction losses are minimized. Machine can be supplied with hydraulic blade tensioner.

KT 80 is controlled by a PLC (programable logic control) system with a 10 inch Touch Screen color panel for managing to synchronize all the processing parameters by easy interface and operator controls.

All of electrical components made of high qualitycomponents by following EEC standards. Main motor has electronic soft starting system to reduce mechanical impacts on start up.

Gang Saw Machine with 80 Blades

Toksel Gangsaw Machine
GANGSAW MACHINE
MADE IN TURKEY
80 lamas
132 kW
88 strokes
80 cm

SGX 100 THINCUT Multi Blade Gang Saw

GANGSAW MACHINE
MADE IN TURKEY
80 lamas
110 kW

Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
Our machine is wagon uplift type. The blades frame is at a fixed height and the block transport trolley is raised towards the diamond blades by synchronized screw shaft system. Our Multi Blade Gang Saw Machine which works in the logic of mass production, provides energy efficiency thanks to excellent harmony between counterweighted cranks & connecting rods, moving diamond blade holder & tension tie rods.
It is designed as 2 pieces of cutting wagons + 1 piece of transfer wagon line + 2 pieces of waiting station.
The movement of the cutting wagon is provided by a trapezoidal screw with a diameter of 90 mm and a pitch of 12 mm, and the installed system has a block lifting capacity of 40 tons.
The block raising station is locked with zigzag wedges strongly. The station moves on two rigid chrome plated prismatic and two flat slides connected to 4 columns, preventing any deviation in the vertical axis.
80 flat diamond blades are connected to the hydraulic tensioning system that provides equal tension to each blade with tension tie rods.
There is an automatic brake stop, audible and light alarm system, if the oil is finished, the main bearings break down, the plate is broken, the flywheel speed decreased or any problem occurs.
PLC Control panel, Telemecanique brand materials, SKF or FAG Bearing.
Roller bearing guide way system working in the oil pool (saves energy compared to friction slides, has a longer life).
Power transmission between main engine and flywheel is provided by energy efficient multiple belt system.
When the block reaches a certain height during cutting (distance adjustable system), the machine automatically stops to fix the plates and the system gives an alarm.
The lifting speed of the block to be cut can be adjusted automatically according to the hardness of the stone. Thanks to the sensors, cutting is made a constant pressure between multi blade saws and stone block.
The up and down movement of the cutting wagon is on the square of friction resistant precision guides (bronze slides) without vibration.
All the mechanical parts and gears we used in our machines are our own production and there is no shortage of spare parts.
Our machine is covered by a 1 year warranty for electronic parts and 2 years for mechanics. And we give spare parts supply guarantee for next 10 years.

Özteknik Makine manufactures OZKM80 gang-saw, equipped with maximum 80 diamond blades, to transform a stone block to many slabs simultaneously and efficiently.
Özteknik Makine’s OZKM80 gang-saws employ components that are carefully designed to transfer the movement to the blade rack, flywheel and the connecting rods. The 3.5 meter flywheel is of cast iron, and guarantees a constant cutting speed. Flywheel drive shaft, produced from steel, and two cast iron supports and two spherical roller bearings on both sides ensure the flywheel’s continuous motion.
The blade holder, or blade rack, is made of steel plates joined solidly together, and slides on straight articulated guides that require little to no maintenance.
Two cranks on the flywheel driveshaft drive the two connecting rods that transfers the movement to the blade rack. The connecting rods are made out of machined steel monoblock. With this way, power and thrust is transferred to the blade holder via two rods instead of one. In addition, any risk of deviation in the movement of blade holder is therefore removed.