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Home ProductsStone MachineryStone Quarry MachinesQuarry Hydro-Bags, Rock SplitterOnyx Quarry Hydro-Bags, Rock Splitter
Onyx Quarry Hydro-Bags, Rock Splitter
( 15 )Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut. Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons. The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable. The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs. The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.
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Quarry Air Pushing Bags (5)
Quarry Hydro-Bags (4)
Quarry Hydraulic Jacks (4)
Hydraulic Rock Splitter (2)
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
FOB Price:$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
Extremely slim makes it easy to be put into the cut made by diamond wire;
Reusable for cost savings
Faithful Machinery
2YR
China
Quanzhou Faithful Machinery Co.,Ltd
Contact Supplier
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
FOB Price:$60-100
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
It's widely used in coal mining, soft rock, digging pits for post brackets, digging slots, breaking concrete, frozen earth in construction and installation engineering or constructing works in casting industries.
G7 G10 G15 G20
Weight 7.2 kg 10 kg 15 kg 20 kg
Length 456 mm 570 mm 580 mm 485 mm
Cylinder Diameter 35 mm 38 mm 42 mm 40 mm
Stroke 120 mm 155 mm 155 mm 165 mm
Working Pressure 0.4~0.5 MPa 0.5~0.63 MPa 0.5~0.63 MPa 0.63 MPa
Impact Energy 30 J 43 J 55 J 60 J
Impact Frequency 21.6 HZ 16 HZ 16 HZ 16 HZ
Air Consumption 1 m3/min 22 L/s 26 L/s 23 L/s
Air Pipe Diameter 19 mm 16 mm 16 mm 16 mm
Handan grace
China
Handan Grace Trading Co., Ltd.
Contact Supplier
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
FOB Price:$14000-24000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Gas is safer than explosives. It is not a civil explosive product, and transportation, storage, and use do not require approval.
2. There is no need for cumbersome procedures for the approval of explosives and strict supervision by the public security department.
3. There is no destructive vibration and short wave during the blasting process, the proportion of dust is reduced, and there is little impact on the surrounding environment.
4. It can be used in complex operating environments, such as coal mines and mines.
5. Carbon dioxide gas is easy to purchase, and some devices can be reused.
6. Multiple blasting cylinders can be connected in parallel at the same time, the blasting power is large, and the rocks after blasting are large.
CO2 rock-breaking system is a new type of rock-breaking equipment that can replace explosive blasting. There is no vibration, shock wave, open flame, or harmful gas during the construction of a CO2 rock-breaking system, which is very safe and convenient. And it can be reused, which significantly reduces the construction cost. The emergence of a CO2 rock-breaking system perfectly solves the problem of the prohibition of blasting in mines and rock excavation and the low efficiency of hydraulic breakers! It has been widely used in mining, quarrying, highway construction, construction foundations, tunnel excavation, and other fields.
How does it work:
Carbon dioxide gas blasting uses the principle of volume expansion of high-pressure carbon dioxide gas to break rocks.
01: Use a rock drill to drill a hole with a specified diameter and depth on the object to be blasted.
02: Put the Rilong brand rock blasting system into the hole and connect the line to the detonator.
03: The operator starts the detonator to blast according to the on-site conditions.
04: When the blasting is completed, remove the Rilong brand rock blasting system from the site.
05: Repeat the process until the entire structure is divided into sections, the sizes of which vary according to the operator’s needs and equipment, ready for dismantling and disposal.
RILON
China
Shanxi Rilong Machinery Equipment Co., Ltd.
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
FOB Price:$200-750
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
Extremely slim makes it easy to be put into the cut made by diamond wire;
Reusable for cost savings.
SHUINAN MACHINE
4YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
FOB Price:$1000-10000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Our hydraulic breaker could fit to any brand excavator from 0.5-70 ton
Chisel from 35-210 mm
Unit price with spare parts as below:
1: With plywood box package
2: With standard spare parts
2 chisels
2 oil piping
1 N2 gas bottle
1 tool box
1 N2 pressure gauge
Deliver time: 7-15 days after down payment
Deliver method: By sea or by air based on your request
YTCT
China
Yantai Chengtai Construction Machinery Co., Ltd
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Hydro Bags are expanding steel cushions whose technological brilliance lies in their basic ability to move slabs or blocks of up to 1000 tons or more without the need to prepare slots to house the jacks.
Hydro Bags have a thickness of just 2mm and can easily be slipped into the diamond wire saw cut.
They consists of two sheets of high tensile steel welded together using the latest laser techniques.
Water is hydraulically pumped in at a pressure of 30-40 bar expanding them up to 25-30 cm resulting in a thrust force of up to 1000 tons.
By coupling two or more cushions side by side or combined together in packs it is possible to obtain greater displacement.
It must be pointed out that our Hydro Bags only use running water as an expansion fluid and not oil as with other hydraulic systems. It is for this reason that Hydro Bags are classified as environmentally friendly.
NB! Hydro Bags don’t require any maintenance for the simple reason that they are only used once.
To summarise, Hydro Bags are a simple, versatile and economical tool that have revolutionised the moving of quarry slabs.
All this means savings from the following:
Elimination of the time necessary for the preparation of the slots for jacks
The blocks of stone are obtained with their sections intact
Total elimination of explosives which can potentially damage the product
Partial or total elimination of hydraulic jacks
Less noise and dust caused by the presence of pneumatic hammers
Respect for the local environment
Increased safety for the operators
Limited maintenance
Harlen Quarry Supplies
South Africa
Harlen Quarry Supplies (Pty) Ltd
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
CRS Rock Splitter is the latest technology for Rock Excavation / Concrete Breaking in India. It is designed to demolish the rock & concrete economically and environment friendly means without blasting, dust, noise, vibration.
By Traditional Demolition, 1) Blasting can produce huge quantity of demolition but incurs the safety problem. 2) Hydraulic Breaker can be safe but would sacrifice the production volume while causing environmental problems, - noise, dust, vibration. CRS Rock Splitter can give the answers to those questions, high performance but safe. The all-proof operation, simple structure and low maintenance cost secures its superiority among all other demolition equipment.
It is applicable to most of rock and concrete demolition and its principle of operation ensures low maintenance and long life. It is used for Building Foundation, Tunneling, City Rock Demolition, Underwater Rock Demolition, Concrete Demolition, Core Drill Demolition and Quarry.
Urmi Enterprise
India
Urmi Enterprise
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Hydrobag is a pump for filling cushion with water, for borrow material excavation.
Hydro bag is composed by:
- pressure power unit Hydro bag with electric engine 5,5 Hp
- supported wheelbarrow and water reservoir
- safety and distribution valves
- aspiration and pressure pipes and aspiration filter
- Series of fast couplings - thrust up to 1000 tonnes, dilatation 25-30cm
- supply plug and engine - saver interrupter.
Cushions are available: CM 50x50, CM 80x80, CM 50X100, CM 100x100, CM 150x150.
Lochtmans
Italy
Lochtmans Srl
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
Eurovinil air cushions for overturning stone blocks are reusable hundreds of times, supplied in standard size 1500×1000 – 2000×1600 – 2800×1600 mm.
DEFAULT SIZES :
Sizes
50X50 cm
75X75 cm
100X100 cm
150X150 cm
50×100 cm
Mollificio Apuano
Italy
Mollificio Apuano Srl
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
This machine is used in marble and granite quarry. It is used to push the stone. Hard chrome is applied to on piston. Its very hardened material. H6. 486 hydraulic cylinder hardened and grinding. Hydraulic pump 3 way piston polyhydron made. Oil seal of bronze Teflon is used so that it can be usable for long life.
Description
Machine is equipped with 2 HP.AC. Motor
Hydraulic jack pushing capacity is 6 Inches & Whatever is your need.
Hydraulic jack and power pack capacity 300 tons.
J B Engineers
India
J B Engineers
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Add To Compare
Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Special double acting hydraulic cylinder that drives a wedge, mounted upon the shaft, which, when inserted between a pair of lateral feathers, creats a considerable pressure agains the sides of the hole into which the conical assembly has been placed, thus achieving the breakage of the material.
Pellegrini
Italy
Pellegrini Meccanica SpA
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
$16-18
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx
Machinery Function Features:
Nowadays, most mining and quarrying industries utilize a diamond wire saw machine for bench cutting operations. This method uses a metal wire or cable assembled by diamond beads to cut the hard stone into large blocks. Many parameters classied into controllable and uncontrollable parameters aect the performance of the diamond wire saw cutting meth-od. The uncontrollable parameters are related to rock engineering properties, and controllable parameters are related to operational aspects and machine performance. The diamond wire sawing process’s production rate is one of the most critical parameters inuencing the design optimization and quarrying cost estimation. The cutting rate and wear rate of diamond beads are the most important factors to evaluate quarries’ production performance. This study aims to deter-mine the eects of dierent controllable and uncontrollable parameters on dierent quarries’ production rates. Rock engineering properties like strength, hardness, and abrasivity, and operational aspects, such as cutting angle and drive wheel diameters, are considered as the main factors aecting the production performance of the diamond wire saw method. To discover the inuence of these parameters, a detailed investigation in ten quarry operations was carried out. The relation between cutting rate and diamond bead wear with dierent parameters is estimated. It was observed that dierent controllable and uncontrollable parameters could increase or decrease the cutting rate and diamond bead wear-ing. Furthermore, using simple and multiple regression analysis, performa
QUALITY BRAND
India
KNMBM INTERNATIONAL
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
Warranty: 12 Months
Usage: Marble, Limestone, Slate, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
HYDRO BAG Tipping cushions using high pressure water
HIDRO-BAG offer the following advantageous:
features:
-doesnt ruin the block
-weight a mere 8 kg
- it is only 2mm thick
-can be iserted in the diamond r helicoidal saw cut
-has a thrust development of 300 tons
-works with water, at 30 atm only.
-it is provided whit rapid coupling
-does not required maintenance
-can be thrown after use
Pellegrini
Italy
Pellegrini Meccanica SpA
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
TECHNICAL SPECIFICATION
Model KW 11
Power of main electric motor 1.1 Kw / 1.5 Hp
Max pressure 40 bar
Metal bag shim 2 / 2.5 mm
Std bag dimensions 100 x 100cm
Push force up to 1000 ton
Weight of the machine 29 kg.
Walls overturning system composed of a high pressure electric pump, wich swells some metal "pillows" in order to move big blocks and walls.
Korfmann Cut Machinery
Italy
Korfmann Cut Machinery s.r.l
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Add To Compare
Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
PowerPush Stone Quarry Air Pushing Bags
Size: 100x100cm 150x150cm,
Available on request in different sizes
Astec Tongiani
Italy
Astec Tongiani Srl
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Questions & Answers on Onyx Quarry Hydro-Bags, Rock Splitter
What is Quarry Hydro-Bags maximum thrust force?
Posted by Visitor
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The hydro bags expand under the pressure of water pumped at 30-40 bar, permitting a maximum dilatation of 25-30 cm (approx. 1’) and a thrust force up to 1000 tons. Couple two or more cushions to obtain higher performances; side by side or combined together in packs.
Answered by StoneContact
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What is the average size of hydro bags?
Posted by Visitor
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Its average dimensions vary from 500*500 mm to 2300*2300 mm.
Answered by StoneContact
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What are the average weights of Quarry Hydro-Bags?
Posted by Visitor
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Quarry Hydro-Bags average weight vary from 3 kg to 15 kg.
Answered by StoneContact
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How do quarry rock splitters work?
Posted by Visitor
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The working principle of quarry rock splitter is based on two counter wedges inserted in a pre-drilled hole. A hydraulic cylinder pushes out a centre wedge between the counter wedges to spread them apart and the rock is forced to crack.
Answered by StoneContact
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