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Travertine Quarry Hydro-Bags, Rock Splitter

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Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut. Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons. The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable. The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs. The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.

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  • Stone Quarry Air Pushing Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$200-600

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
    Extremely slim makes it easy to be put into the cut made by diamond wire;
    Reusable for cost savings
  • G15 Air Rock Picks Pneumatic Hammer
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    FOB Price:$60-100

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    It's widely used in coal mining, soft rock, digging pits for post brackets, digging slots, breaking concrete, frozen earth in construction and installation engineering or constructing works in casting industries.
    G7 G10 G15 G20
    Weight 7.2 kg 10 kg 15 kg 20 kg
    Length 456 mm 570 mm 580 mm 485 mm
    Cylinder Diameter 35 mm 38 mm 42 mm 40 mm
    Stroke 120 mm 155 mm 155 mm 165 mm
    Working Pressure 0.4~0.5 MPa 0.5~0.63 MPa 0.5~0.63 MPa 0.63 MPa
    Impact Energy 30 J 43 J 55 J 60 J
    Impact Frequency 21.6 HZ 16 HZ 16 HZ 16 HZ
    Air Consumption 1 m3/min 22 L/s 26 L/s 23 L/s
    Air Pipe Diameter 19 mm 16 mm 16 mm 16 mm
  • CO2 Quarry Rock Blasting
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    FOB Price:$14000-24000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    1. Gas is safer than explosives. It is not a civil explosive product, and transportation, storage, and use do not require approval.
    2. There is no need for cumbersome procedures for the approval of explosives and strict supervision by the public security department.
    3. There is no destructive vibration and short wave during the blasting process, the proportion of dust is reduced, and there is little impact on the surrounding environment.
    4. It can be used in complex operating environments, such as coal mines and mines.
    5. Carbon dioxide gas is easy to purchase, and some devices can be reused.
    6. Multiple blasting cylinders can be connected in parallel at the same time, the blasting power is large, and the rocks after blasting are large.

    CO2 rock-breaking system is a new type of rock-breaking equipment that can replace explosive blasting. There is no vibration, shock wave, open flame, or harmful gas during the construction of a CO2 rock-breaking system, which is very safe and convenient. And it can be reused, which significantly reduces the construction cost. The emergence of a CO2 rock-breaking system perfectly solves the problem of the prohibition of blasting in mines and rock excavation and the low efficiency of hydraulic breakers! It has been widely used in mining, quarrying, highway construction, construction foundations, tunnel excavation, and other fields.

    How does it work:
    Carbon dioxide gas blasting uses the principle of volume expansion of high-pressure carbon dioxide gas to break rocks.
    01: Use a rock drill to drill a hole with a specified diameter and depth on the object to be blasted.
    02: Put the Rilong brand rock blasting system into the hole and connect the line to the detonator.
    03: The operator starts the detonator to blast according to the on-site conditions.
    04: When the blasting is completed, remove the Rilong brand rock blasting system from the site.
    05: Repeat the process until the entire structure is divided into sections, the sizes of which vary according to the operator’s needs and equipment, ready for dismantling and disposal.
  • Stone block polymer quarrying pushing air bag
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$100-500

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Bestlink Factory Price Quarry Block Air Bag Pushing for Marble Granite
    Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
    Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
    Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, BESTLINK pushing air bag is displacing the traditional equipments like hydraulic jack and steel hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
    We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
    Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Sansung made pushing air bag has got big progress on the quality. With same thickness less than 7mm, but more powerful and safe in long term use.
  • Safe Easy Operation Stone Pushing Tool Air Bags for Quarrying
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$180-1000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Safe Easy Operation Stone Pushing Tool Air Bags for Quarrying
    Application:
    Bestlink Polymer blocks air pushing bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. It performs primely and is suitable for blocks splitting after wire saw cutting in quarry.
    And the small air bags also can be used for stone factory to seperate stone slabs after multi-blade saw cutting.
  • Hydraulic Rock Splitter - Stone Splitting Machine
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:$5000-55000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Our Hydraulic stone splitting machine is suitable for splitting all types of natural and artificial stones, cube stone/curb stone/wall stone/blockstone/tiles/pavingstone/countertops/vanity tops.
    It has floating teeth up and down,we also called it individual chisels which can make Hydraulic stone splitting machine tch the natural surface of the stones perfectly.
    Every splitting machine can be integrated in a production line, especially designed according to your needs.
    The main characters of our machines are:
    1. The electrical control cabinet adopt the French Schneider, with internal layout reasonable and neat, and
    through the senor switch to facilitate rapid signal to make the movements of the machine consecutive and accurate.
    2.The hydraulic system adopts from German Bosch Rexroth, providing sustainable,stable and sufficient
    power to the machine.
    3.With intelligent gear cutting head, itcould adjust itself according to the smooth condition of the stone surface.
    4. We can design a wonderful stone cutting line from blocks to paving stone, wall stone, mosaic, cobble stone, etc, upon the demand of customers
  • Quarry Air Pushing Bags Quary Hydro-Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$200-600

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Sandstone, Travertine

    Machinery Function Features:

    Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
    Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
    Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
    We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
    Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
  • Special Air Bag For Quarrying- Stone Quarry Air Pushing Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    FOB Price:$200-750

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
    Extremely slim makes it easy to be put into the cut made by diamond wire;
    Reusable for cost savings.
  • Quarrying Equipment
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    FOB Price:

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Sandstone, Travertine

  • SOOSAN SB81 Hydraulic Breaker for 18-26 ton Excavator
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    FOB Price:$1000-10000

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Our hydraulic breaker could fit to any brand excavator from 0.5-70 ton
    Chisel from 35-210 mm
    Unit price with spare parts as below:
    1: With plywood box package
    2: With standard spare parts
    2 chisels
    2 oil piping
    1 N2 gas bottle
    1 tool box
    1 N2 pressure gauge
    Deliver time: 7-15 days after down payment
    Deliver method: By sea or by air based on your request
  • Quarry Hydro Bags - expanding steel cushions
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Hydro Bags are expanding steel cushions whose technological brilliance lies in their basic ability to move slabs or blocks of up to 1000 tons or more without the need to prepare slots to house the jacks.
    Hydro Bags have a thickness of just 2mm and can easily be slipped into the diamond wire saw cut.
    They consists of two sheets of high tensile steel welded together using the latest laser techniques.
    Water is hydraulically pumped in at a pressure of 30-40 bar expanding them up to 25-30 cm resulting in a thrust force of up to 1000 tons.
    By coupling two or more cushions side by side or combined together in packs it is possible to obtain greater displacement.
    It must be pointed out that our Hydro Bags only use running water as an expansion fluid and not oil as with other hydraulic systems. It is for this reason that Hydro Bags are classified as environmentally friendly.
    NB! Hydro Bags don’t require any maintenance for the simple reason that they are only used once.
    To summarise, Hydro Bags are a simple, versatile and economical tool that have revolutionised the moving of quarry slabs.
    All this means savings from the following:
    Elimination of the time necessary for the preparation of the slots for jacks
    The blocks of stone are obtained with their sections intact
    Total elimination of explosives which can potentially damage the product
    Partial or total elimination of hydraulic jacks
    Less noise and dust caused by the presence of pneumatic hammers
    Respect for the local environment
    Increased safety for the operators
    Limited maintenance
  • Pompa Hydro Bag
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Hydrobag is a pump for filling cushion with water, for borrow material excavation.

    Hydro bag is composed by:

    - pressure power unit Hydro bag with electric engine 5,5 Hp

    - supported wheelbarrow and water reservoir

    - safety and distribution valves

    - aspiration and pressure pipes and aspiration filter

    - Series of fast couplings - thrust up to 1000 tonnes, dilatation 25-30cm

    - supply plug and engine - saver interrupter.

    Cushions are available: CM 50x50, CM 80x80, CM 50X100, CM 100x100, CM 150x150.
  • HP120 - Machine Spaccaroccia
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Sandstone, Travertine

    Machinery Function Features:

    HP120 - Machine spaccaroccia

    E 'designed to be applied on a telescopic handlers with a maximum load arm of at least 1250 kg. It is equipped with adequate number of hydraulic wedges (12 to 20 elements) for the cutting of the rock drilled linearly.

    The working cycle is performed by a single operator using procedure similar to that traditionally performed with punciotti manual, but with time running very low and lengths of cut maggiori.La flag portacunei machine is positioned near the line of drilling el ' operator can easily insert the wedges into the holes, which are put under pressure by remote control or remote control.

    Compared to the manual process, the spaccaroccia HP 120 allows the operator to do other than potentially very dangerous tool and cut the stones away from the safe. The machine can contribute, among other things, the reduction of 'explosive in quarrying.
  • Quarry Block Pusher Air Bags / Hydro Bag for Quarry
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Marble, Limestone, Sandstone, Travertine

    Machinery Function Features:

    Air Bag or Block Pusher is used to split granite or marble blocks from mountain .
  • Quarry Hydro Bag with Motor
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    THE HYDRO (WATER) BAG IS MANUFACTIRED FROM THE FINEST HIGH QUALITY TENSILE STEEL , HEREBY QUARANTEEING FLAWLESS PERFORMANCE .THE BAG IS INSERTED IN THE CRACK IN THE BLOCK AND IT SEPARATED THE BLOCK AS S0ON AS WATER IS INSERTED IN THE BAG WITH THE HELP OF THE WATER PUMP.
    DIMENSION
    1 * 1 MTR
    1 * 0.5 MTR
  • Titano Oleodynamic Quarry Bench Pushing Unit
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    Warranty: 12 Months

    Usage: Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    A pair of hydraulic cylinders for bench tipping. The unit composed of:Oleodynamic device equipped with a two stages pump for use 700 atm. That can be powered either by tree phase 3 HP electric motor 220/380 Volts with reversing (Tiatano/E Model) or by compustion engine 5 HP and automatic adjuster (Titano/SC model) or by pneumatic motor 3.5 HP(Titani/PN). The unit is composed of: two jacks manufactured in specially treated stell whit chromed cylinder and complete with quick couplings, safety valves and limit switch; each jack ton pushing capacity.

  • Iron Retractor Stone Quarry Hydrobags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    For every requirement, from quarry to the job site, to lift 200 tons with only 1/2 m3 of water. Small thickness of hydrobag allows the use in small cracks of only 10 mm. The reduced weight allows high hand transportability. To satisfy all lifting requirements it is also available in double or triple sheet.
    Datasheet:
    Size Weight Pressure Thrust Max Open
    500×500 mm. 2,9 Kg. 30 bar 75 ton. 20 cm.
    750×750 mm. 6,6 Kg. 30 bar 169 ton. 20 cm.
    500×1000 mm. 5,9 Kg. 30 bar 150 ton. 20 cm.
    1000×1000 mm 11,7 Kg. 30 bar 300 ton. 20 cm.
    1500×1500 mm. 26,3 Kg. 30 bar 675 ton. 20 cm.
  • Pneumatic Tipping Cushion Quarry Air Pushing Bag
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    Warranty: 12 Months

    Usage: Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Splitting cushions in polyester material spread with PVC and FH sealed. Instertable in size of 9mm with adequate protective sheet. Maximum inflated pressure 3 Atm. Max. split to a limit of 45 cm.Complete with an inflatable centre suitable for the use of maximum of 3 cushions simultaneously.
  • HYDROSPLIT HS-230 Hydraulic rock splitting cylinders
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Special double acting hydraulic cylinder that drives a wedge, mounted upon the shaft, which, when inserted between a pair of lateral feathers, creats a considerable pressure agains the sides of the hole into which the conical assembly has been placed, thus achieving the breakage of the material.

  • HYDRO BAG Tipping cushions using high pressure water
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Marble, Limestone, Slate, Onyx, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    HYDRO BAG Tipping cushions using high pressure water

    HIDRO-BAG offer the following advantageous:

    features:

    -doesnt ruin the block

    -weight a mere 8 kg

    - it is only 2mm thick

    -can be iserted in the diamond r helicoidal saw cut

    -has a thrust development of 300 tons

    -works with water, at 30 atm only.

    -it is provided whit rapid coupling

    -does not required maintenance

    -can be thrown after use
  • Hydro Bag for Quarry
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Sandstone, Travertine

    Machinery Function Features:

    Hydro-bag
    This has happened in the marble and stone quarrying industry , specifically for stripping blocks from the mountain .
    HYDRO-BAG has completely upset bench excavation in quarries .
    The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more , without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm ( 0.08) and can be easily slipped into the wire saw cut .

    Crack-rock
    Crack-rock is a highly expansive mortar to demolish and cut rocks and concretes . crack-rock swell when poured into a
    Hole and develops a pressure higher than 7500 t/m2 on the hole walls , thereby breaking them open . crack-rock is environmentally friendly because it releases on toxic fumes or harmful substances of any kind .
  • OVERTURNING BLOCK EQUIPMENT Mod. KW11- Quarry Air Pushing Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    TECHNICAL SPECIFICATION
    Model KW 11
    Power of main electric motor 1.1 Kw / 1.5 Hp
    Max pressure 40 bar
    Metal bag shim 2 / 2.5 mm
    Std bag dimensions 100 x 100cm
    Push force up to 1000 ton
    Weight of the machine 29 kg.
    Walls overturning system composed of a high pressure electric pump, wich swells some metal "pillows" in order to move big blocks and walls.
  • YD200 Stone Quarrying Hydraulic Jack
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    Description:hydraulic jack machine is specially designed according to the characteristics of stone quarrying.
    Mainly used for moving, overturning large size rocks.
    It is indispensable and widely used for quarrying
    Product features:
    Hydraulic jack machine is specially designed according to the characteristics of stone quarrying.
    Mainly used for moving, overturning large size rocks.
    It is indispensable and widely used for quarrying
  • Powerpush Stone Quarry Air Pushing Bags
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    Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags

    Warranty: 12 Months

    Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine

    Machinery Function Features:

    PowerPush Stone Quarry Air Pushing Bags
    Size: 100x100cm 150x150cm,
    Available on request in different sizes
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Questions & Answers on Travertine Quarry Hydro-Bags, Rock Splitter

What is Quarry Hydro-Bags maximum thrust force?

Posted by Visitor

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The hydro bags expand under the pressure of water pumped at 30-40 bar, permitting a maximum dilatation of 25-30 cm (approx. 1’) and a thrust force up to 1000 tons. Couple two or more cushions to obtain higher performances; side by side or combined together in packs.

Answered by StoneContact

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What is the average size of hydro bags?

Posted by Visitor

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Its average dimensions vary from 500*500 mm to 2300*2300 mm.

Answered by StoneContact

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What are the average weights of Quarry Hydro-Bags?

Posted by Visitor

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Quarry Hydro-Bags average weight vary from 3 kg to 15 kg.

Answered by StoneContact

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How do quarry rock splitters work?

Posted by Visitor

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The working principle of quarry rock splitter is based on two counter wedges inserted in a pre-drilled hole. A hydraulic cylinder pushes out a centre wedge between the counter wedges to spread them apart and the rock is forced to crack.

Answered by StoneContact

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