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5-axis Machining center and Bridge saw

Type: Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
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Helios Automazioni Srl
5-axis Machining center and Bridge saw

Italy

Helios Automazioni Srl

Eatablished :Dec 28,2000

Main Product:

Helios Five| Helios Dea| Helios Cut 500| Helios Lux | Helios Evolution| Helios Seven|

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Machinery Function Features
Helios Five is an extremely precise 5-axis machining center and bridge saw (6 axis with the lathe), with automatic tool change and magazine, that can be extended according to specific needs. The possible configurations make the machine suitable for the execution of important works, from roughing to finishing, with highly detailed results. The precision of the Helios Five allows to achieve the greatest part of the stone processes possible, such as small and large sculptures and statues, kitchen tops with profiling and edge polishing, drain boards and much more. This feature makes Helios Five unique in its category.



As a bridge saw, the machine can work with disks with diameters of up to 725 mm. Thanks to its imposing structure and the technology developed by Helios. Helios Five can process all types of cut with extreme precision (45° angled cuts, shaped cuts, arches cuts angled on both sides etc…)



Helios Five can have the Z stroke of 680, 1000 or 1200 mm and can be equipped with the interpolated lathe, thus increasing the executable machining in the stone sector.



Stainless steel structure: Thanks to the stainless steel structure, Helios Five is a sturdy machine, that preserves its quality over the time;



Precision and reliability: The use of recirculating ball screws and zero backlash gears makes the machine’s movements extremely precise, thus producing highly detailed works;



High frequency inverter: Thanks to the use of high frequency inverter, that provides only the necessary power for the mechanical efficiency, there are no wastes of energy, and the maximum energy saving is guaranteed;



Security doors: The security doors have got a manual sliding system with automatic machine stopping sensor in case of opening;



Laser marker: The device shows in advance the passage of the disk, indicating the correct position of the cut;



Aluminium rectified table: The aluminium rectified table guarantees the integrity of the table and a total resistance to the processes stress and to corrosion. The

calibration, performed directly by the machining center, ensures the perfect flatness of the support surface. The rectified table and the separated slats offer the

possibility to set the pieces easily;



Tilting table: The tilting table, with the Easy-load solution, ensures the loading of any type of slab with the minimal effort;



Automatic tool change and tools magazine: Helios Five with automatic tool change manages all the machining center functions. The magazine, containing several tools ensures the maximum versatility in the tools choice. Its capacity can be modified according to specific needs.
Technical Data
Parameters
Unit
Five
Five 1000
Five 1200
Tool-holder spindle motor power
kW
15
15
15
Max. diameter of the blade
mm
7250
7250
7250
W axis rotation
°
0° - 360°
0° - 360°
0° - 360°
Standard voltage
Volt
400 V (3P + N + GND) 50/60 Hz
400 V (3P + N + GND) 50/60 Hz
400 V (3P + N + GND) 50/60 Hz
X axis stroke
mm
3700
3700
3700
Y axis stroke
mm
2250/3900
2250/3900
2250/3900
Total Power required
kW
25
25
25
Tool holder cone
ISO BT 40
ISO BT 40
ISO BT 40
Machine overall height
mm
3955
4697
4900
Z axis rapid speed
m/min
10
10
10
Machine overall length
mm
6700
6700
6700
Y axis rapid speed
m/min
35
35
35
X axis rapid speed
m/min
35
35
35
A axis rotating (degrees)
°
0° - 90°
0° - 90°
0° - 90°
Max cutting depth
mm
230 (725 in disk)
230 (725 in disk)
230 (725 in disk)
Z axis stroke
mm
680
1000
1200
Machine overall width
mm
4700/6300
4700/6300
4700/6300
Disk hole diameter
mm
95
95
95
Min. diameter of the blade
mm
400
400
400
Tool-holder spindle rotation speed
rpm
0 - 7000
0 - 7000
0 - 7000
Dimensions of the work table (length x width)
mm
3000 x 2000
3000 x 2000
3000 x 2000
Processed Stone Photos
  • Fireplaces

    /picture201511/MPart/20198/56714/fireplaces-20190822041825825-bbd904ff-1B.png

  • Lettering

    /picture201511/MPart/20198/56714/lettering-20190822041825825-01229c75-1B.png

  • Capitals

    /picture201511/MPart/20198/56714/capitals-20190822041825825-e457ae92-1B.png

  • Columns

    /picture201511/MPart/20198/56714/columns-20190822041825825-aa90ff06-1B.png

  • Frames

    /picture201511/MPart/20198/56714/frames-20190822041825825-425dfab0-1B.png

  • Drain boards

    /picture201511/MPart/20198/56714/drain-boards-20190822041826826-5071efa3-1B.png

  • Decorative pieces

    /picture201511/MPart/20198/56714/decorative-pieces-20190822041826826-56a6a0d2-1B.png

  • Engravings

    /picture201511/MPart/20198/56714/engravings-20190822041825825-183b8c69-1B.png

Software
Run-touch - Galaxy Stone software: Helios Five is managed by the Run-touch and Galaxy Stone software, that allow to use the machine like a bridge saw or a machining center;



Photoscan system: The Photoscan system, with the integrated Run-touch software, is the exclusive device that makes the cutting process very easy. The Photoscan is the scanning system of the slabs, as well as measurement device and template reader. Combined to the Helios bridge saws, It takes one picture of the slab and the cutting process can start easily without any further measurement. Among the other features, Helios PhotoScan can detect the position of a template on the slab and in a few simple steps, the cutting process can start;



Command consolle: The command consolle includes everything you need to control the machine: the touch screen display, the mouse, the keyboard, the command buttons, and the joystick. It is possible to use the machine remotely thanks to the portable consolle.
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