Electric Power Rock Splitter Machine Hydraulic Rock Splitter Rod

Electric Hydraulic Rock Splitter Operating Instructions
Introduction
The electric hydraulic rock splitter, proudly manufactured and distributed by Yantai Gaea, represents a revolutionary advancement in rock-breaking technology. Combining the immense power of hydraulic force with the convenience and environmental benefits of electric power, our splitter is the ideal choice for mining, construction, and civil engineering applications where reliable and efficient rock breaking is required.
Product Overview
Our electric hydraulic rock splitter consists of two main components: a hydraulic pump station and a splitting rod. The splitting rod is driven by high-pressure oil from the pump station, which activates a cylinder to generate substantial driving force. After mechanical amplification, this force allows the object to be split in a predetermined direction with precision and efficiency.
Advantages of the Electric Hydraulic Rock Splitter
Powerful Performance: Capable of splitting rocks in approximately 5-12 seconds, significantly increasing productivity.
1.Environmental Benefits: Electric power eliminates emissions associated with fossil fuels, offering a cleaner operation.
2.Safety: Incorporates advanced safety features such as safety interlocks, emergency stop functions, and protective guards.
3.Low Noise Emissions: Electric motors contribute to a quieter and more comfortable working environment.
4.Versatility: Suitable for silent mining of various hard rocks, including granite, volcanic rock, quartzite, basalt, sandstone, limestone, marble, dolomite, and more.
Operating Steps
1.Prepare the Free Surface:
Before splitting, a free surface (also known as a volley surface) must be created.
Methods include drilling oblique holes or using a core drilling machine.
2.Drilling Holes:
Drill holes on the side of the free surface where splitting is desired.
Use a drilling machine to create holes with a diameter suitable for the splitting rod (commonly 120mm) and a depth of at least 1.2 meters.
3.Insert the Splitting Rod:
Fully insert the hydraulic splitting rod into each drilled hole, ensuring proper placement.
4.Connect Hydraulic Hoses:
Attach the high-pressure oil hoses to the splitting rod.
Hoses are color-coded: blue for high-pressure and black for low-pressure.
5.Fill Hydraulic Pump Station:
Add anti-wear hydraulic oil to the pump station, filling it to the required level as indicated by the dipstick.
6.Power Connection:
Connect the hydraulic pump station to a three-phase four-wire 380V power supply.
Ensure the motor rotates clockwise (forward rotation).
7.Activate Splitting Process:
Start the power supply.
Shift the manual directional valve towards the blue high-pressure hose to initiate oil flow.
The splitting rod extends, generating force towards the free surface, causing the rock to split.
8.Monitor Pressure:
Observe the hydraulic oil gauge until it reaches 120 MPa.
At this point, the hydraulic station stops and holds pressure, indicating the splitting process is complete.
9.Retract and Remove Splitting Rod:
Shift the manual directional valve towards the black low-pressure hose to retract the rod.
Manually remove the splitting rod from the hole.
10.Repeat as Necessary:
Continue the process for each hole to achieve the desired rock fragmentation.
Safety Precautions
Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection.
Ensure all connections are secure before operating the equipment.
Keep bystanders at a safe distance during operation.
Regularly inspect equipment for signs of wear or damage.
Customer Support and Service
At Yantai Gaea, customer satisfaction is our top priority. We provide comprehensive after-sales support, including:
Installation Assistance: Our technical team can guide you through the setup process.
Training: We offer training sessions to ensure safe and effective use of the equipment.
Maintenance and Troubleshooting: Our experts are available to help maintain optimal performance.
Spare Parts Availability: We maintain an inventory of spare parts to minimize downtime.
Conclusion
The electric hydraulic rock splitter by Yantai Gaea offers a breakthrough solution for efficient and environmentally friendly rock breaking. With its robust construction, exceptional performance, and safety features, it stands out as a reliable tool in mining, construction, and civil engineering projects.
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For detailed information, technical specifications, or personalized assistance, please do not hesitate to contact us. We are dedicated to meeting your specific requirements and exceeding your expectations.