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  • Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre
  • Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre
  • Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre
  • Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre
  • Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre
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Breton ShapeMill NCF 1600 and NCF 2000 CNC Working Centre

FOB Price:

Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Usage: Granite, Marble, Sandstone
After-Sale
Warranty:12 Months
Install and Guarantee:Customer pay for installation, Remote guidance installation
Maintenance:Online software upgrade, Regular guidance & maintenance
Trade Terms
Delivery Details: FOB
Payment : Payment

Supplier

Eatablished :Dec 31,1962

Main Product:

Stone Machines, Cutting Machine, Polising Machine, Wire Saw, Cnc Machines|

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  • Overview
  • Trade Terms
Machinery Function Features
WORKING CENTRE FOR SHAPING, CONTOURING, SAWING AND TURNING MARBLE, GRANITE, SANDSTONE

ShapeMill NCF 1600 and NCF 2000 are machine specially engineered for workshops producing pieces made from natural and composite stone, such as tanks, columns, bas-reliefs, capitals, banisters, sculptures, etc., and particularly suitable for restoration works.

SHAPEMILL NCF is a CNC milling centre designed for contouring, cutting and turning with five interpolated axes and a fixed work-table offering users the possibility of multiple and complex machining operations which would otherwise require several machines:

shaping of blocks or billets utilising a saw blade to obtain large size workpieces with complex shape

shaping and creating recesses utilising milling tools

contouring utilising shaped tools

cutting slabs and billets into workpieces utilising a saw blade

turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface.

SHAPEMILL NCF STANDS OUT FOR PERFORMANCE

- “rapid” displacements of up to 40 metres per minute;

- giant work-table sizing up to 4.000x3.500 mm

- powerful high-frequency spindle of 39.6 kW;

- max. diameter of the cutting saw blade: 1.000 mm;

- “C” axis rotation: ± 200°;

- “A” axis rotation: from 0° to +115°;

- “X” axis travel: 4.000 mm;

- “Y” axis travel: 2800/5.500 mm;

- “Z” axis travel: 1.600/2.000 mm;

- possibility of using various saw blades, shaped tools, drills, millers, etc.;

- automatic tool-store with 27 positions + (optional) 2 positions for the saw blade.

SHAPEMILL STANDS OUT FOR ITS STRUCTURAL FEATURES

- steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place.

- beam with “gantry” movement along the shoulders (“X” axis) on ground guides and roller sliding block assemblies; the drive assembly consists of a pinion-and-rack system with rack precision to hundredths, with 6 DIN 3961 Alpha quality grade, and precision reduction gears with Alpha backlash adjustment system; the motorization is by Siemens digital brushless-type motors.

- spindle carriage manufactured from iron casting and moving on roller sliding block assemblies ( “Y” axis); the drive assembly consists of a precision pinion-and-rack system powered by a digital brushless-type motor. The spindle steel cylinder (“Z” axis) is positioned vertically on the inside of the carriage and is moved by a ball bearing screw / preloaded lead nuts / digital brushless-type motor system. Provided with a pneumatic balancing system.

- birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted with a Schleifring slip ring system for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.

- 6-pole 39.6 kW high-frequency spindle, cooled by a closed circuit electric-cooling system, which has a rotational speed of up to 7.000 rpm and a steep torque curve so as to supply the maximum power even when rotating slowly (e.g. with a 1.000mm ø saw blade at 1.000 rpm, the maximum power is supplied).

The high-frequency spindle is fitted with a HSK-A100 (HSK-B100 NCF2000) conical coupling for the milling tools and saw blade and provided with an internal and external tool cooling system.

breton-shapemill

- Carousel tool magazine with 27 cells.

- store for saw blade with a max. diameter of 600 mm, secured to the side shoulders, for 2 positions as a maximum (optional accessory).

- lathe for producing columns and twisted effect details with workable sizes: ø 1.080/1.600 x 3.200 mm (optional accessory)

- frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports. The rear part of the milling centre is closed by a set of steel plate panels.

- Siemens Sinumerik 840D SL: the latest digitally-controlled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.

SHAPEMILL Teleservice. An Internet connection is required in order to ensure an effective technical support in case of need.

- control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.

- portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.

- electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.

- superior quality components:

- racks with precision up to hundredths and 6 DIN 3961 Alpha quality grade

- precision reduction gears with Alpha backlash adjustment system

- Siemens digital brushless-type motors

- Schleifring rotating slip ring

- Siemens CNC unit
Technical Data
Parameters
Unit
NCF/2T 1200 K55
NCF/2T 1600 K55
NCF/2T 2000 K55
Machine overall width
mm
7850
7850
7850
Max. working length
mm
4500
4500
4500
Y axis rapid speed
m/min
0 ÷ 40
0 ÷ 40
0 ÷ 40
Linear tool-store capacity
nr
27
27
27
C axis inclination (degrees)
°
± 200°
± 200°
± 200°
X axis rapid speed
m/min
0 ÷ 40
0 ÷ 40
0 ÷ 40
X axis stroke
mm
3500
4000
4000
Tool max. length
mm
450
450
450
Z axis rapid speed
m/min
0 ÷ 30
0 ÷ 30
0 ÷ 20
C-axis displacement speed
rpm
12
12
12
Dimensions of the work table (length x width)
mm
4000x3500
4000x3500
4000x3500
Z axis stroke
mm
1200
1600
2000
Max. diameter of the blade
mm
1000
1000
1000
Max. working width
mm
2500
3000
3000
Tool-holder spindle motor power
kW
39.6
39.6
39.6
Machine overall height
mm
5400
6200
7100
A-axis displacement speed
rpm
12
12
12
Tool-holder spindle rotation speed
rpm
7000
7000
7000
Machine overall length
mm
8200
8200
8500
A axis rotating (degrees)
°
0 ÷ +115°
0 ÷ +115°
0 ÷ +115°
Approx. Weight
Kg
10500
11500
12500
Max. height of the block if it is possible to pass over the piece with a 800 mm ø saw blade
mm
1000
1500
1900
Tool max. diameter
mm
140
140
140
Y axis stroke
mm
5500
5500
5500
Sound pressure level
dbA
83.5
83.5
83.5
Processed Stone Photos
  • Processed Stone Photos

  • Processed Stone Photos

  • Processed Stone Photos

  • Processed Stone Photos

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