Welding Machine

This machine is used for welding segments on the blades

This welding machine is for gangsaw block cutting machine.

This machine is used for welding segments on the blades.

Auto laser welding machine for saw blade, 180-600mm, 180-900mm, 180-1200mm and 180-1800mm
Auto laser welding machine with auto loader, auto welding.
COMPANY INFORMATION
Kunshan Mountain Automation Equipment Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and marketing of    
automation equipment in the industry of DIAMOND TOOLS. Over the years, SHMOUNTAIN has researched and developed a series of
automation equipment together with experts and professors from Northeastern University, and won tens of national patents in which many
patents have filled up the blank in the industry of diamond tools and taken the lead in the world.
Our Automatic machines series including:
•Laser Welding Machine series for saw blade / core drill
•Grinding Machine series for Diamond Segments
•Brazing Machine series for saw blade / core drill
•Sharpening Machine series for saw blade / core drill
•Polishing Machine series for saw blade
•Sandblasting Machine series for Diamond tools
•Reaming Machine Series for Circular Saw Blades/drill bit
•Root Finishing Machine series for circular Saw Blades
•Inspecting Instrument Serise for Diamond Tools
•Automatic Production Line of Diamond Tools
•Other Products

Meanwhile, SHMOUNTAIN undertakes the customization of various kinds of non-standard equipment.
In the business philosophy of Quality First, Customer Supreme, SHMOUNTAIN constantly introduces advanced technologies and production
management philosophy at home and abroad by virtue of exquisite technologies in the automation field of diamond tools, and individually
designs and manufactures diamond tool automation equipment for customers; therefore, SHMOUNTAIN have been recognized by many
famous manufacturers in China and woldwild, and established a good long-term cooperative relationship with them. A series of
SHMOUNTAIN diamond tool automation equipment have been well received by some international customers; SHMOUNTAIN products are
sold to China, Italy, USA, Thailand and other Southeast Asian countries, Iran and other countries. During constant rapid development, we has
taken many first places of whole world diamond tool automation equipment in the industry.
WELDING MACHINE Series
MLW-1-2 Automatic Laser welding Machine for diamond saw blade
Automatic machine for laser welding the diamond segment on blank.
Laser welding machine for diamond saw blade diameter 180-1200mm, upto 1800mm
SPECIFICATION:
HMI + computer modification system+ alarm system+ PLC control
Touch screen: Easy Storing and Setting of welding conditions such as laser source power, tube diameter, segment length and so on
Language: Chinese and English (other language option)
Saw blade loading: auto loading for 600mm, and above 600-1200mm manual loading
Belt conveyor: two belts for segments transport, one for drop segment and one for normal segment
Grippers : auto take segment and precise segment position
Clamps: one for blank tooth lock and one for segment lock
Welding: auto operation by setted datas in system
Laser source brand: MAX brand or as option
Cooling: air + cooling water(cooling chiller)
FEATURE AND FUNCTION:
POWER SUPPLY 220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION ≤8 KW
AIR PRESSURE 0.4-0.6 MPa
SAW BLADE DIAMETER 180-1200mm
LASER SOURCE 2KW or 3KW fiber laser
SEGMENT FEEDING   Auto feeding + Belt transport. (vibration bowls as option)
TOOTH POSITION Auto by reflective light switch+Servo motor
WELDING ACCURACY ≤0.05mm (mechanical accuracy)
OVERALL DIMENSION LxWxH  3000MM*2000MM*1800MM
WEIGHT Approx. 1200kgs
PRODUCTIVITY 4s ~ 6s per segment
FAQ
1. What is the welding accuracy of the saw blade welding machine?
---The mechanical accuracy of the laser welding machine for saw blade is between 0.01-0.05mm.
2.  Is drop segment available for welding?
---Drop segment welding is no problem, pls send us the segments sample or drawing, we will make the critical tools for them.
3.  Which type of laser used for the laser welding machine for saw blade?
---Fiber laser 2kw or 3kw as option
4.  How can I select a suitable laser welding machine for saw blade?
---You can tell us your requirements of  saw blade welding machine, and other parameters of your saw blades, we will give you professional suggestion.
5.  Is the company's technology for producing saw blade laser welding machine mature?
---Sure, our company have more than 50 technicians, and they have more than 20 years working experiences. And the laser welding machine have been used in many different customers in many countries.
6.  Can I  contact you if I have any questions?
---Sure, please feel free to contact us if you have any questions.
7.  What is the payment term?                          
---L/C, T/T
8.  Where is the loading port?
---Shanghai, China.
9.  How we get the machine installed and operated for the first time?
---We offer the machine's operation manual for the machine installation and operation. Also could send our engineer to your factory for the installation assistance and operation training.
10. Where is the address of the factory?
---Our factory is located in Kunshan city, Jiangsu province, China.

Fiber laser welding machine is an advanced welding technology which is a perfect replacement of traditional electric welding, MIG and CO2 welding.
Laser welding process is to melt the connecting area by a very high-energy and dense beam with a large amount of heat. The single module optical fiber laser source provides consistent and stable power and high quality of laser beam. The laser power range can be adjusted according to actual production needs. This solution guarantees unparalleled application flexibility and high reliability.
ROLLED OVER TRADITIONAL WELDING IN ALL ASPECTS
1.Faster speed: the welding or cleaning efficiency is 5-10 times higher than traditional welding.
2.Easy operation:No need experienced operator, any green hands can operate it within 30 minutes training.
3.Cost-saving: 80% cost-saving than traditional electric welding, MIG welding, argon arc welding. Less operator, less consumption(gas and consumables etc.) and less working time. For example,if the workload equals 1 experienced operators working in 10 hours, but with the laser welding or cleaning machines, only 1 ordinary being can fix it in 3 hours.
4.Welding seam is almost invisible, and smooth welding surface.
5.Very small deformation on Workpiece.
6.Operation safer.
7.Environmental-friendly welding.

Automatic Laser Welding Machine
Fully automatic process including steel core loading, segment positioning
Computerized numerical control (CNC)
Fiber laser generator required

WELDING MACHINE Series
MLW-2-1 Automatic Laser welding Machine for diamond core drill
Automatic machine for laser welding the diamond segment on tube.
Diameter of core drill 20-250mm and length 500mm, upto 600mm.
Ring segment+normal segment welding

SHMOUNTAIN LASER WELDING MACINE FEATURES & FUNCTION
POWER SUPPLY: 220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION: ≤8 KW
AIR PRESSURE: 0.4-0.6 MPa
WELDING RANGE Diameter: φ25-300mm
Length: 150mm-600mm
LASER SOURCE 2KW or 3KW fiber laser
WELDING THICKNESS ≤4mm
WELDING ACCURACY ≤0.05mm (mechanical accuracy)
OVERALL DIMENSION LxWxH 3000MM*2000MM*1800MM
WEIGHT Approx. 1200kgs
PRODUCTIVITY 4s ~ 10s per segment

MAIN COMPONENTS
PLC: MITSUBSHI
TOUCH SCREEN: MITSUBSHI or samkoon
SERVO MOTOR: MITSUBSHI
LOW VOLTAGE APPARATUS: SCHNEIDER
PNEUMATIC COMPONENTS: AIRTEC
LM BEARING: HIWIN
LASER HEAD: WSX
FIBER LASER: MAX or RAYCUS

Three phase 380V split design induction brazing is mainly worked with automatic brazing frame for brazing diamond saw blade. More flexible and convenient.

Mobile welding machine is welding machine with a heating gun. The heating gun is light weight. It can be hold by hand. It can be used for welding diamond saw blade on site.

30KW induction heater is mainly used for welding metal polishing wheel.
1.Adopt MOSFET. High frequency, energy saving and steady.
1.Heating speed is fast and high efficiency.
2.Only heat the part need to be heated, little distortion.
3.Short heating time. There is no oxide layer on the surface of the workpiece.
4.Easy operation, good working environment and no pollution.
5.Control heating temperature and heating time easily. Ensure heating quality and could achieve line production.

TOPTEK LASER Portable Laser Welding Machine 1000W/1500W/2000W/3000W
Fiber laser welding machine is an advanced welding technology which is a perfect replacement of traditional electric welding, MIG and CO2 welding.Laser welding process is to melt the connecting area by a very high-energy and dense beam with a large amount of heat. The single module optical fiber laser source provides consistent and stable power and high quality of laser beam. The laser power range can be adjusted according to actual production needs. This solution guarantees unparalleled application flexibility and high reliability.
ROLLED OVER TRADITIONAL WELDING IN ALL ASPECTS
1.Faster speed: the welding or cleaning efficiency is 5-10 times higher than traditional welding.
2.Easy operation:No need experienced operator, any green hands can operate it within 30 minutes training.
3.Cost-saving: 80% cost-saving than traditional electric welding, MIG welding, argon arc welding. Less operator, less consumption(gas and consumables etc.) and less working time. For example,if the workload equals 1 experienced operators working in 10 hours, but with the laser welding or cleaning machines, only 1 ordinary being can fix it in 3 hours.
4.Welding seam is almost invisible, and smooth welding surface.
5.Very small deformation on Workpiece.
6.Operation safer.
7.Environmental-friendly welding.

Radius Grinding Machine
Radius grinding for welding

laser welding machine for circular saw blade tested by a Fortune 500 company.
WhatsApp/ WeChat/ Tel: +86 157 6311 9761
Power 4 kW
Voltage 220v
Welding range 120-1200mm
Welding thickness 4mm,
The speed is about 7 seconds per cutter head,
1800x2000x1700mm in length, width, and height
Weighs about 1500kgs.

About TOPTEKTOPTEK Laser is an innovative high-tech manufacture specializing in laser machines(Smart laser welding and cleaning solutions,laser cutting machines, laser marking machines). Our mission is to provid high-quality machines to make your production smarter, faster and more cost-efficient with minimum human labor required.18 years experienced technical team, advanced technology support from Europe, standardized production management, international marketing and service, all these powerful combination build TOPTEK’s rapid development. Until now, our machines were widely used with excellent performance in Europe, North America, Mid-East, Southern East countries.
Professional Technical Team
Our chief technical engineer has devoted himself to laser technology for more than 20 years and there are 15 engineers, including mechanical engineers, electric engineers, industrial engineers, process engineers . We firmly believe that “Perfection comes from attitude”, so the precise instruments like laser interferometer, collimator, ballbar are indispensible in our factory. Every step must be strictly designed and evaluated to guarantee the precision and strength.Production and QC Team① Standard production factory covers 30,000 sqm. 150 units production capacity per month is a great and fast support to all customers.②All products must be strictly tested 3 times before delivery: raw material test, online test and finishing test. We must control all minor problems in our factory, rather than in your factory.③TUV Test, Italian CE Test , FDA Test etc, it is certain that these certificates and standard sacrifice some time and cost, but we believe they are worth it .
Global Service Team
(1) Two years guarantee for whole machine and lifetime maintenance
(2) Marketing and exhibition support.
(3) Fast Free online training and operation-shooting.
(4) 30 mins quick feedback & after-sales services.
(5) ODM/OEM service is available.
(6) Door-to-door service is available.
(7) Payment terms are negotiable.All kinds of cooperation are nogotiable..
After sales service
(1) Remote test system. Our engineer can diagnose and operate the welder online to fix all your problems during working .
(2)Marketing support. We will offer huge customers database and marketing strategy.
(3) Exhibition support. We will organize and support your local exhibition.
(4)Two years guarantee for whole machine.
(5) Free online training and operation-shooting.
(6) ODM/OEM service is available.
(7) Door-to-door service is available.