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Home ProductsStone MachineryStone Factory MachinesStone Block Cutting MachinesMarble Block Cutting Machine Marble Block Cutting Machine in Turkey
Categories:
Closed Frame Gang Saw (4)
Multi Blade Gang Saw (10)
Giant Disc Saw Machine (1)
Giant Disc Bridge Saw Machine (8)
Multi Wire Saw Machine (6)
Single Wire Block Squaring Machine (7)
CNC Diamond Wire Shaping Machine (1)
Vertical-Horizontal Block Cutting Machine (2)
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Suppliers:
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Onyx, Sandstone, Travertine
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesClosed Frame Gang Saw
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Marble Gang Saw Machine Marble gang saw is a gang saw with parallel-transport diamond blades, block jacking-up mocing, and with a closed structure frame. It is suitable for cutting marble slabs, and suitable for mass production.
MKS
Turkey
MKS Marble Cutting and Polishing Machines Co.Ltd.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Kimmco
Turkey
Kimmco Koray International Marble & Machinery Co.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
SINGLEWIRE OZTKM 01, Produced by Ozteknik, is an open frame single wire machine for squaring blocks of marble and granite and for thick cuts.
The machine structure is made of two columns strongly fixed to foundations and one connecting transversal beam built in large thickness normalized steel work. Two carts which slide vertically on the columns of the support structure for the vertical motion of the cutting wire. The carts are moved vertically by screw/nut screw mechanisms, which are controlled by asynchronous motor.The wire is rotated by a driving pulley with a diameter of 2200 mm. Main motor and down feed motor have inverters by the way,the wire speed and down feed are controlled by the technician with friendly touchmatic screen.
A driven pulley with the same diameter ( 2200 mm ) is kept constantly under tension by a hydraulic cylinder.And machine has 2 guide pulleys whose function is to drive the wire next to the point where it gets into, and comes out from, the block to be sawn
Ozteknik Makine
Turkey
Ozteknik Makine
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
FOB Price:€25600-256000
Warranty: 12 Months
Usage: Marble, Limestone, Slate, Basalt, Sandstone, Travertine
Machinery Function Features:
TOKSEL TAURUS GANGSAW MACHINE
Taurus-80 has a special design that transforms marble, beige, basalt blocks and rubble into slabs with minimal waste.
Corrosion which shortens the life span of machines due to water and dirt, is prevented via hot-dip galvanizing. 400-500°C hot-dip galvanize reaches to every spot that regular dye might fail to cover and lengthens the life span of the machine up to 100-120 years by preventing corrosion. Two block cars and a transfer car are hot-dip galvanized as well.
A rigid, vibration free structure is the well-known key for a precise cut. Connecting rods,
eccentrics and bearings are made of monoblock steel casting. This feature promises
precise cut. It is proven with an interesting test which is recognized as a challenge in stone
industry: When a coin is placed vertically on a high point of a gangsaw where it is likely
to vibrate the most, it stays stable even during fastest cutting mode.
Although swinging system is proven to be superior to other systems worldwide, monoblock cast steel swing arms are unique to Toksel. Connecting rods which are usually made of weld platinum, are also made of monoblock cast steel in Taurus-80.
Another feature that provides precise cutting is PLC system which offers various modes for
cutting. For instance you can produce slabs from smaller unshapely rocks and rubbles with
minimum wastage in sensitive mode.
To prevent tremendous damages due to cracks in stone blocks, Taurus-80 quickly stops thanks to switches in the front and back. Toksel is the first to use 132 kw. inverters to make this emergency stop and a smooth start possible.
When it comes to energy saving, besides the advantage of the friction-free swinging system, Toksel added high efficiency IE3 motors.
Unlike other gangsaw machines, Taurus-80 has automatic lubrication system instead of manual lubrication. Since the water valves are usually located inconveniently on the top of the machines, staff often forget to shut it off. Another admirable feature of Taurus-80 is automatic water valve.
TOKSEL MACHINE
Turkey
TOKSEL MACHINE LTD.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesClosed Frame Gang Saw
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
Teknik Özellikler Technical Data K-80 x 80
Kesme Lama Sayısı Max. Number Of Blades Adet / Pcs 80
Dakikadaki Strok Sayısı Stroke Per Minute 80
Lama Kursu Blade Stroke mm 800
Lama Ebatı Baldes Dinemsion mm 4200 x 180
Ana Motor Gücü Main Motor Power Kw / Hp 90 / 125
Seri Kaldırma İndirme Motor Gücü Engine Power Series Lifting Downloads Kw / Hp 7,5 / 11
Yavaş Kaldırma İndirme Motor Gücü Kw / Hp 4 / 6
Maksimum Blok Ebatları(En x Boy x Yükseklik) Maximum Block Size (Width x Depth x Height) mm 2000 x 3250 x 2000
Makine Ebatları(Boy x En x Yükseklik) Machine Dimensions (Length x Width x Height) mm 12000 x 4500 x 5150
Toplam Elektrik Gücü Kw / Hp 101,5 / 140
Toplam Makine Ağırlığı Total Machine Weight Kg 50,000
Karan
Turkey
Karan Makina Mad. San. Tic. Ltd. Sti.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
Maximum block dimensions mm 3200 uz. * 2000 yük * 2000 gen.
Blade run mm 800 mm
Stroke per minute no 95
Maximum cutting speed cm/min 60cm/dk
Blade lenght mm 4300 cm
Cutting and fast motor power kw 7.5 kW
Main motor power kw 110 kW
Total electric consumption kw 122 kW
Total water consumption l/min 800lt/dk
Weight Kgs 53000 kg -
Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
PLC control system
Gives a perfect usage to the operator by the touchscreen
The block table can rotate 360 degrees to quickly and easily trim the block edges.
Thanks to the horizontal cut, it can be used to trim the top of block
For vertical cutting, the desired thickness is entered on the screen and makes a fully automatic cut.
It keeps the wire tension constant at the desired pressure.
Ciftyildiz Mermer Makinalari
Turkey
Ciftyildiz Mermer Makinalari
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Every wire control with special hydraulic system wtih special sensor; it is control cutting speed with PLC and also you can see all the details life of the wires e.t.c from the touch screen and control your machine from your computer.
Number of wire : 5-10-20-34-40-72 Pieces
Cutting Thickness : Variable 2-3-4-5-6-7-8-9 cm....
Ozteknik Makine
Turkey
Ozteknik Makine
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:$150000-400000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Karann Multi Wire Saw Machine
Our different machine models between 10-36 wires
Made by Turkey
There are 3 different versions of our machine
5 wire 2 cm slabs
10 wire min 5 cm slabs (for thick stone with separate hoops each)
36 wire 2 cm slabs
Karan
Turkey
Karan Makina Mad. San. Tic. Ltd. Sti.
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Type: Stone Factory MachinesStone Block Cutting MachinesClosed Frame Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
Maximum block length cm 320
Maximum block height cm 200
Number of strokes no 80
Machine stroke length cm 80
Blade length cm 4300
Blade tension kg 8.000
Main motor power kw 90
Cutting speed motor power kw 4
Water requirement l/min 500
Weight kgs 32.000 -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
It use to obtain marble in special shapes such as pillars base, columns, canvas marble sheets or to straighten shapeless blocks in quarry.
Constant cutting speed is obtained by keeping the wire at ideal tension by the help of hydraulic cylinder and sensor,
The up and down movements of the cutting system moving on the columns can be adjusted via the inverter.
Our machine with PLC module has 3 axes, CNC module machine has 4 axes.
Stress relieved strong chassis and 4 wheels with servo-controlled wagon movements allow us best cutting accuracy.
Programming can be done to get slices of different thicknesses from the same stone.
Since the positioning of the wagon & diamond wire is done electronically by laser, there will not be angular defect at the final product.
99 different cutting recipes can be saved in the program.
Simple user-friendly automation software is used.
The screen is touch-screen and shows the cutting axis and level to assists the operator.
It is painted with epoxy paint after sandblasting to prolong the life of our machine, which is exposed to high amount of corrosion.
Chain rotation is provided on special alloy 7000 series aluminum pulleys.
As a security measure; if the wire breaks, a special sensor connected to the tension roller will stop the machine immediately.
SCHIND MACHINES
Turkey
SCHIND MACHINES
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
GENERAL MARBLE CO.
Turkey
GENERAL MARBLE CO.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
-
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Marble
Machinery Function Features:
The machine is produced with the 4 steel constructions.
The machine has a PLC control system. Touchscreen make very ease to the operator.
Brigde movement is mechanic, Horizontal saw movement is hydraulic systems. You can control the speed of cut and back turn with plc control system.
Each of two axis make different cut thickness.
The machine has remote control via Modem system.We can control the fault remotely
Machine Vertical Saw-to-Stone Input and Output Accelerating Production by ENKODER (precision counting)
1 Unit movement carriage.
You can track all movements by The Screen of The machine .
Dashboard fanner system.
Ciftyildiz Mermer Makinalari
Turkey
Ciftyildiz Mermer Makinalari
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Gang Saw Machine with 80 Blades
MKS Machinery Company
Turkey
MKS Machinery Company
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Technical Specifications
Vertical saw diameter-- 1.000-1.800 mm
Horizontal saw diameter--450 mm
Engine power of vertical saw--110 Kw / 148 Hhp
Engine power of horizontal saw--15 kW / 20 Hp
Body Right-Left Motion Engine Power--1,5 kW / 20 Hp
Body Up-Down Motion Engine Power--3 kW / 4 Hp
Cabinet Reciprocating Moton Engine Power--5,5 kW / 7,5 Hp
Horizontal Saw Open-Close Hydraulic Power--1,1 kW / 1,5 Hp
Wagon Engine Power--2,2 kW / 3 Hp
Total Electric Power --140 kW / 190 Hp
The Amount Of Water Used --140 Lt
Max. Block Size -- 3.200/2.200/2.400mm
Machine Dimensions--7.400/5.600/4.800 mm
Machine Weight --16.500 Kg
Merkon Machine
Turkey
Merkon Machine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesCNC Diamond Wire Shaping Machine
Warranty: 12 Months
Usage: Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
CNC 2000-3000 Monowire Block Dressing Squaring Cutting Machine
column cladding--cnc monowire cutting machine
Kimmco
Turkey
Kimmco Koray International Marble & Machinery Co.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
STX 1203-40 G Multi Blade Bridge Saw Machine -
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
KTK 80 AUTOMATIC WALKING ANGLED DIAMOND WIRED BLOCK MARBLE CUTTING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The gap creating while cutting on the diamond wire resolved by automatic walking engine, so that the cutting process occurs. Water is sending to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away.
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
M.A.Y. Ucler Makine
Turkey
M.A.Y. Ucler Makine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
MKS
Turkey
MKS Marble Cutting and Polishing Machines Co.Ltd.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SCHINDMACHINES SMW10 MULTI WIRE GRANITE & MARBLE BLOCK CUTTING MACHINE
Natural stone block cutting machines have gained a quite different level with the latest technology. Wire gang saw or, in other words, multi wire block cutting machine, has become the first need of factories.
Schind has succeeded in being a solution partner for cutting granite blocks or cutting marble and travertine blocks for manufacturers who want fast production.
Thanks to its strong chassis structure and separately pneumatic wire tensioning, you can cut plates of different thicknesses with high precision.
We proud of to say we have high demands received for the Schind multi wire gang saw that we have developed in-house from the domestic and international markets.
Supporting the cutting group with a hydraulic cylinder has increased the life of the system 5 times by reducing the load on the nuts and reducer system to 10% during the up and down movement of the machine.
Linear rays are completely protected by bellows.
With our SCHIND SMW10, SCHIND SMW15, SCHIND SMW38 models, we have succeeded in being the supplier of manufacturers who make slabs from block with these cutting-edge multi-diamond wire block cutting machines. With this diamond wire stone cutting technology, we succeeded in overcoming difficulties such as precision in multi-plate cutting, ability to move independently of the vein structure of the stone, and faster product removal with less breaking from the gang saw.
The cost of diamond wires is around 30% more than that of the saw blades. These values may differ depending on the type of stone and the quality of the diamond wire.
Based on the same number of blades and wires, multi-wire cuts 3 times faster than the gangsaw blades.
Minimum slab thickness is 18 mm at lamella gangsaw block cutting machine. Minimum slab thickness is 8 mm thin with the shifting technique in the multi-wire block cutting machine.
Since the lamellar gang saw works with back and forth movement, it makes a hydraulic impact to the stone block and the cracked stone slabs can be easily broken. This does not happen in multi-wire gangsaw, the stone is cut without impact.
If we explain mathematically so that our customers can make correct calculations and compare the machines;
The energy consumption of the Multiple Wire Block Cutting machine is 110 KW.
Let’s say our block is 3 meters. Cutting speed is 60 cm/hour.
3mt x 0.6 = 1.8 m² x 44 diamond wires then we can get max = 79.2 m² / hour
110 Kw / 79.2 m² = 1.38 Kw / hour / m²
The energy consumption of the 80 Blades Gang-Saw Block Cutting Machine is 160 Kw.
Let’s say our block is 3 meters. Cutting speed is 20 cm/hour.
3mt x 0.2 = 0.6 m² x 80 = 48 m² / hour
160 Kw / 48 m² = 3.33 Kw / hour / m²
Result: We spend 1.38 Kw/hour cutting 1 m² of plate with diamond wire block cutting method… We spend 3.33 Kw/hour when cutting 1 m² with a gang saw block cutting method …
SCHIND MACHINES
Turkey
SCHIND MACHINES
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
Stx 1203 M
Cutting trolley :The cutting trolley on STX 1203 M is made out of high quality steel construction to supply a high resistance and heavy structure for instance to absorb the vibrations occur during the cutting process.
Side bridges: The side bridges which are carrying main bridge are made of steel construction. The sliding surfaces work in oil bath for in order to avoid depreciation and rust.
Columns: The four columns installed with the horizontal beams over the machine are made out of Special steel with electro welding system and the slide surfaces are protected against dust and water by special covers.
Block trolley: Block trolley manufactured from steel construction and moves on rails by an electrical motor.
Cutting control system: The machine is completely painted by epoxy paint after sand blasting operation -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
M.A.Y. Ucler Makine
Turkey
M.A.Y. Ucler Makine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Simple and Strong Structure: Özteknik multiwire machine has an open frame structure which is both strong and functional. All parts undergo thorough structural checks with the aid of Computer Aided Engineering (CAE) software. Two columns are robustly fixed to foundation and one connecting transversal beam that have been built with wide closed section in large thickness normalized steel work. The weight on nuts, which are caused by the effect of the operational elements connected to sliders, are supported with N2 pistons in the columns. Utilizing two columns makes accessing the machine very convenient. The wires can be replaced or moved to obtain different thickness requirements very quickly and smoothly as the machine can be easily accessible from all sides.
Low Maintenance Cost: Özteknik multiwire cutting machine possesses low operating and maintenance costs and our company ensures the delivery of spare parts to meet the needs of the user at reasonable prices. Due to the design practices employed during the
Ozteknik Makine
Turkey
Ozteknik Makine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
MTX 2000 Single Wired Block Cutting Machine
Single Wire Block Squaring Machine -
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
RSM 20 ELECTRICALLY RAMPED DIAMOND WIRED BLOCK CUTTING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The engine is fixed on a car and motor shaft is due to pulley. The chassis of the machine is ramped to resolve the gap creating while the diamond wire is cutting. Before cutting, the car is removed to the top of the inclined plane by a drum rope and ratchet mechanism. During cutting the car slides on the rail and maintains the tension on the wire. So that the cutting process occurs. Water is sent to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away. -
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Saw Machine
$70000-85000
Warranty: 12 Months
Usage: Granite, Marble, Basalt, Travertine
Machinery Function Features:
Small and normal block cutting machine
swanberg
Turkey
Samet Sahin Bergibo Human Resourse
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Toksel Gangsaw Machine
GANGSAW MACHINE
MADE IN TURKEY
80 lamas
132 kW
88 strokes
80 cm
Kimmco
Turkey
Kimmco Koray International Marble & Machinery Co.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesVertical-Horizontal Block Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
SCHIND ST-P 1800 - PLC- Marble, Stone and Granite Block Cutting Machine
Our ST machine, which does not vibrate during cutting with its solid steel chassis structure and performs vertical and horizontal precision linear cutting in PLC automation logic, is a patented design due to its chamfering specification.
Our ST block cutting machine is manufactured using very strong steel material in order to achieve cutting precision in saw moving directions.
Therefore, this machine, which works at high speed, does not have a vibration problem, its saw life is longer than our competitors.
In addition to making vertical and horizontal precise cutting with PLC automation system, it makes chamfering at exactly 45 °. The operator can change the angle from screen if he wishes.
The movement of the bridge on the chassis and the movement of the cutting group on the bridge are provided by first-class friction resistant bronze slides and rack gears.
The rotation speeds of the vertical saws (first saw 800 – the next 1200mm, so 400mm difference) work at different speeds considering the diameter variation.
The rotation speeds of the horizontal saws are the same. Due to horizontal saws move one after another, the life of the saws are much longer and provides an advantage for mass production.
SCHIND MACHINES
Turkey
SCHIND MACHINES
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
AOSM 25 ELECTRICALLY ANGLED AUTOMATIC SIZING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The gap creating while cutting on the diamond wire resolved by automatic walking engine, so that the cutting process occurs. Water is sending to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away. -
Add To Compare
Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Ozteknik Makine
Turkey
Ozteknik Makine
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
GANGSAW MACHINE
MADE IN TURKEY
80 lamas
110 kW
Kimmco
Turkey
Kimmco Koray International Marble & Machinery Co.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
Our machine is wagon uplift type. The blades frame is at a fixed height and the block transport trolley is raised towards the diamond blades by synchronized screw shaft system. Our Multi Blade Gang Saw Machine which works in the logic of mass production, provides energy efficiency thanks to excellent harmony between counterweighted cranks & connecting rods, moving diamond blade holder & tension tie rods.
It is designed as 2 pieces of cutting wagons + 1 piece of transfer wagon line + 2 pieces of waiting station.
The movement of the cutting wagon is provided by a trapezoidal screw with a diameter of 90 mm and a pitch of 12 mm, and the installed system has a block lifting capacity of 40 tons.
The block raising station is locked with zigzag wedges strongly. The station moves on two rigid chrome plated prismatic and two flat slides connected to 4 columns, preventing any deviation in the vertical axis.
80 flat diamond blades are connected to the hydraulic tensioning system that provides equal tension to each blade with tension tie rods.
There is an automatic brake stop, audible and light alarm system, if the oil is finished, the main bearings break down, the plate is broken, the flywheel speed decreased or any problem occurs.
PLC Control panel, Telemecanique brand materials, SKF or FAG Bearing.
Roller bearing guide way system working in the oil pool (saves energy compared to friction slides, has a longer life).
Power transmission between main engine and flywheel is provided by energy efficient multiple belt system.
When the block reaches a certain height during cutting (distance adjustable system), the machine automatically stops to fix the plates and the system gives an alarm.
The lifting speed of the block to be cut can be adjusted automatically according to the hardness of the stone. Thanks to the sensors, cutting is made a constant pressure between multi blade saws and stone block.
The up and down movement of the cutting wagon is on the square of friction resistant precision guides (bronze slides) without vibration.
All the mechanical parts and gears we used in our machines are our own production and there is no shortage of spare parts.
Our machine is covered by a 1 year warranty for electronic parts and 2 years for mechanics. And we give spare parts supply guarantee for next 10 years.
SCHIND MACHINES
Turkey
SCHIND MACHINES
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesClosed Frame Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Basalt, Sandstone, Travertine
Machinery Function Features:
The Tornado gang saw is the result of over 23 years of ZMK’s experience in the natural stone sector. The gang saw was designed for the quick sawing of marble blocks. The model Tornado is available in the versions with 80 and 100 blades. The blade frame is at a fixed height and moved by a double connecting rod, whilst the block carrying trolley is installed on a platform which rises towards the diamond blades.
The frame moves on a system of V type sliders that run along oil bath steel guides. Thanks to the use of special metals and mechanisms this is an extremely efficient, simple system with very low friction resistance that does not require complex dynamic or hydraulic mechanisms and requires very little maintenance.
The block lifer platform moves precisely up on 4 slides (2 flat and 2 prismatic) fixed to the columns and plated with a thick coat of chrome to guarantee a long working life. The lifting of the platform is guaranteed by four big screws of large diameter working perfectly synchronized. All slides are opportunely protected by rubber or stainless steel guards, as to avoid water infiltration and sawing residuals that could compromise the efficiency of the gang saw as time goes by.
The flywheel weight 9.500 Kg and made of a cast iron. The diameter of the flywheel is 3.500 mm which is one of the heaviest and largest flywheels in the market. It guarantees a constant cutting speed.
The system with two connecting rods provides clear and time tested advantages over a single connecting rod system. All the power and mechanical thrust transferred to the blade holder are shared between two connecting rods instead of just one.
ZMK’s gang saw is supplied with touch screen control panel. This system allows the complete supervision and programming of the cutting phases. In fact, this system enables to set various cutting speeds according to the different cutting phases (beginning, intermediate and final).
· 1 pcs transfer waggon and 2 pcs block waggon are available.
· The machine stops in case of lack water and water cuts.
· The power panel is placed over the ground to prevent it from getting affected by water.
· The plugs of block and transfer waggons are water resistant.
· The flywheel and connecting rods are surrounded by safety barriers.
· The machine is controlled by PLC and touch screen.
· The block waggon can be locked vertically and horizontally.
· The machine is able to be accessed by internet connection for determining the problems.
· 10 tons hydraulic tensioner and spacers are available.
· Slab break sensors are available.
Zimek
Turkey
Zimek Machine Ltd.
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Type: Stone Factory MachinesStone Block Cutting MachinesVertical-Horizontal Block Cutting Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
SCHIND Big Bro 3520 which is designed to process with small blocks and thick stones or to size more marble and granite slabs in one time. The operator has the opportunity to cut both vertically and horizontally at different angles by this new model.
SCHIND MACHINES
Turkey
SCHIND MACHINES
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
€185000-206000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
TOKSEL MULTIWIRE BLOCK-CUTTING MACHINE: MEGALODON
Megalodon which offers various wire thickness options, is first launched with 5.3mm. wires in İstanbul Marbletech fair. Thin wires provide high cutting speed and less waste of raw materials. The precision cut feature of the machine transforms raw stones in the quarries into high value added products.
With hot-dip-galvanizing and epoxy paint MEGALODON is firm in any condition. It has TOKSEL’s traditional all-over-auto lube system as well.
Compared gangsaw machines, Megalodon allows changing thickness settings more practically when needed. You can produce from 15 to 65 cm. slabs, now with much higher performance with Megalodon.
Industrial Advantages of MEGALODON
High cutting speed
Minimum waste of raw materials
Lower foundation expenses
Less space
Cuts both marble and granite
Energy saving up to 25%
Less need for workforce
Able to cut slabs
TOKSEL MACHINE
Turkey
TOKSEL MACHINE LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
Özteknik Makine manufactures OZKM80 gang-saw, equipped with maximum 80 diamond blades, to transform a stone block to many slabs simultaneously and efficiently.
Özteknik Makine’s OZKM80 gang-saws employ components that are carefully designed to transfer the movement to the blade rack, flywheel and the connecting rods. The 3.5 meter flywheel is of cast iron, and guarantees a constant cutting speed. Flywheel drive shaft, produced from steel, and two cast iron supports and two spherical roller bearings on both sides ensure the flywheel’s continuous motion.
The blade holder, or blade rack, is made of steel plates joined solidly together, and slides on straight articulated guides that require little to no maintenance.
Two cranks on the flywheel driveshaft drive the two connecting rods that transfers the movement to the blade rack. The connecting rods are made out of machined steel monoblock. With this way, power and thrust is transferred to the blade holder via two rods instead of one. In addition, any risk of deviation in the movement of blade holder is therefore removed.
Ozteknik Makine
Turkey
Ozteknik Makine
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