5 Axis Waterjet Cutting in China

With the support of five axis CNC system, the machine coordinates X, Y, Z and A, B rotation axes at the same time, so that the water jet cutting head can swing in any direction. When cutting, the computer calculates the material density and thickness of the workpiece in real time, and controls the cutter head to run along the cutting track, so as to realize the three-dimensional cutting of the workpiece with complex shape, such as cutting inclined plane, chamfering, and cutting high-precision conic surface, arc surface and other complex space surfaces. So that the water knife to achieve higher performance and bring better benefits to users.
Cutting advantages:
1. Strong versatility, almost all materials can be cut.
2. The water jet is cold cutting, which does not produce thermal effect, deformation, slag, ablation and change the physical and chemical properties of materials.
3. Small slotting and cooling cutting can improve material utilization.
4. The cutting medium is only water and natural abrasive, and no other substances are produced in the cutting process. It is a clean and environmental protection cutting process.
5. After cutting, the cutting surface is neat and smooth, and there will be no damage to the cut object in the cutting process, which can play a role in many cutting operations that cannot be realized by cutting tools.
Water jet has a wide range of applications, from metal materials to non-metal materials, from natural materials to artificial materials, from food to daily necessities, basically can cut, has the "universal cutting machine" reputation.
Machinable materials:
Water knife is known as "universal cutting machine", which can cut almost any kind of material, such as steel, alloy, stone, ceramics, ceramic tiles, glass, aluminum, and other materials. Of course, some materials that can't be cut for their own reasons, such as tempered glass.
The main application fields are as follows:
1. Ceramic, stone and other building materials processing;
2. Glass products processing, such as home electrical products in glass parts cutting, building decoration, process glass;
3. Metal plate cutting and blanking in machinery industry;
4. Advertising industry signs, art pattern cutting

1. Table & control system:
A, It is a full range of cutting. Arbitrary plane curve cutting can be performed.
B, The Lathe structure is especially reinforced. So the cutting header won't be shaken during running at a high speed & high machining accuracy.
C, All the screws and guides are a well-known brand of international. X and Y axis with unique injection screw guide rail lubrication. It is waterproof and dustproof well. It can ensure the processing accuracy of the CNC cutting table and it can maximize extended the service life of the screw guide rail
D, The cutting head is equipped with a reliable pneumatic high-pressure water switch control device to improve production efficiency
E, Special design of the sand valve and simple structure, to make the sand flow more smoothly and prevent the water counter current.
F, All stainless steel protective cover, dust-proof, waterproof, anti-rust, anti-corrosion, easy to clean, keeps the cutting platform as bright as new all year round.

2. Intelligent control cabinet
a.Automatic control cutting materials, simulate machining trace, simulate running.
b.To calculate the cutting time automatically, introduce the processing budget accurately
c.Set a limited axis, and protect pipette tips, to avoid exceeding the running range.
d. It can choose processing, pause, automatic line, and continued breakpoint exactly, breakpoint fallback, and then continue.
e. Processing local, repeat processing
f. Cutter lift-off between parts
g.It can change the cutting height of the header at any time during the processing.
h.The system will automatically load the controlling parameters, Including opening and closing the valve in turn, and distributing buck pierce time automatically.
i. Distribute cutting speed, it can process automatically according to the size of the arc and angle For brittle material, take the valve
automatically to control buck pierce. It will turn to high cutting after buck pierce.
j.Set action after the cutting is finished: relief pressure automatic, raising cutter, back to fix points, etc.

3. cooling tower
To control the oil temperature effectively, it is better to use an economical and practical cooling tower. This system can effectively control the rise of temperature during the operation of the high-pressure system to achieve the effect of prolonging the service life of the seal and high-pressure parts and saving water.

4. Automatic Sand-feeding system
It is the sand-feeding for the water jet machine. It will transfer the sand to the bucket automatically. The operation is easy. It can improve the automation degree of the equipment and reduce the labor intensity of the operator. capacity 100KL to ensure continuous cutting amount of sand required during 200 to 300 minutes.

1. It can realize 45-degree chamfering and special-shaped cutting. Saw blade cuts straight lines, water jet cuts curves, and can be combined cutting- Increase efficiency by 20%
2. Automatic loading and unloading can be realized, and the stone type table board can be cut in one time- Save labor costs by 20%, 0 damage to the slabs
3. Customize the commonly used graphics library, which can be loaded with one key- Increase efficiency by 10%
4. The purchase cost is lower than the price of a five-axis bridge cutting machine and a five-axis waterjet- Save labor costs by 20%
5. China's first manufacturing for the machine. The best way for high-end home improvement industry

YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine
Product name: YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine
Origin: Foshan, Guangdong, China
Brand name: YONGTAO
Processing materials: porcelain large format tiles, rock slab, ceramic board, quartz stone, marble, stone, granite, artificial stone and other architectural decoration materials
Transport method: by sea , truck , railway (container transport)
AB 5 axis Water Jet Cutting Machine cutting angle: 0-10 degree
AC 5 axis Water Jet Cutting Machine cutting angle: 0-55 degree

Characteristic of YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine
Yongtao AC 5 Axis Water Jet Marble Cutting Machine, which is upgraded by AB 5 axis water jet cutting machine, Yongtao machine according to the market demand for research and development production of a large angle cutting of water jet cutting machine, cutting Angle can be 0-55 degrees adjusted, for example 45 degrees cutting for washbasin, rock slab table, tea table, reception desk, wardrobe and other products of cutting processing. The surface of the cutting edge won't crack, cutting effect is good, the stitching is very perfect. Drawing on the computer, it can cut out the desired shape, any curve, any graphics, can be in CAD software editing amplification, narrow. It is high precision cutting of 5 axis water jet. It is simply execute the command parameters on the computer, with a 3 axis water jet cutting machine cutting edge will not be able to process the point of view, has simple operation, easy to learn, easy maintenance, the low failure rate, and advantage in many mechanical. The main parts of machine adopts imported precision CNC machine tool processing, guarantee the accuracy of 5 axis water jet cutting machine, let the customer to buy water jet cutting machine processing products, always keep the industry leading level. On a global scale, Yongtao 5 axis water jet cutting machine has been widely applied in multiple industries, is one of the other cutting methods cannot reach cooling cutting, irreplaceability. Yongtao water jet cutting machine, is the first research and development of AC 5 axis water jet cutting machine famous manufacturer in China. In the processing of building materials products, it is your first choice of processing machinery equipment, good stability, high performance, is worth buying a 5 axis water jet cutting machine, really save labor good products.

Advantages of YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine:
1. AC 5 axis designing is adopted to realize the linkage of X, Y, Z, A and C.
2. High quality servo motor and servo driver are adopted to control cutting accuracy.
3, 0-55 degree cutting, can do large angle cutting for a variety of materials.
4. Corner cutting, can achieve the effect of linear cutting, no dead Angle, edge collapse.

A set of water jet cutting configuration includes the following major components:
1. Water jet cutting table
2. CNC water jet control system
3. Abrasive supply system
4. Water jet ultra-high pressure supercharging system
5. Circulating cooling system

Mechanical Package Size of YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine
3020 AC five-axis water jet cutting table package size: 4.1m*3.2m*1.65m
Package size of water jet supercharging system: 1.3m*0.95m*1.25m
Package size of water jet abrasive feeding system: 0.6m*0.6m*0.95m
Package size of CNC water jet control system: 0.65m*0.65m*1.67m

Machine parameters YJ-3020-5L AC 5 Axis Water Jet Marble Cutting Machine
Maximum cutting thickness of metal: 40mm
Maximum cutting thickness of rock slab, ceramic slab, stone, glass, marble, quartz stone, granite and artificial stone: 50mm
Maximum cutting size: 3000mm*2000mm
Machining accuracy :±0.1mm
Gem nozzle diameter: 0.33mm
Nozzle size of sand pipe: 1.0mm
Maximum displacement: 11.1l /min
Maximum sand usage: 190g/min
Maximum stroke: 60 strokes /min

Cutting Head: 3-Axis
-pure vertical cutting direction
-easy handling
-allows two cutting head working together in one machine
Cutting Head: AB 5-Axis
-cutting head rotation angle compensates the erosion stream angle.
-easy handling
-allows two cutting head working together in one machine
Cutting Head: V-shape 5-Axis
-small rotation angle makes the cutting surface total vertical
-for splice material (e.g. ceramic splice) it's cutting edge requires no further process on the cutting edge before appling
Cutting Head: AC 5-Axis
-bevel cutting specialized
-final cutting angle could reach 50°, which allows the 45° splice for kitchen countertop (benchtop) or other similar use

Advantages of AC 5 axis CNC waterjet head:
1. 5 axis CNC waterjet cutting machine adopts AC axis design, real 5 axis (X. Y. Z. A.C) move.
2. Structure more tight for the Waterproof and dustproof. electrical wiring has a tidier and more clear layout.
3. All spare parts are processed by Japanese high precision CNC, ensure high accuracy of the 5 axis CNC waterjet.
4. 5 axis CNC waterjet cutter adopts international high-end brand servo motor and servo driver to make the control accuracy higher.
5. Reasonable design, evenly the force, effectively improve the water jet operating life and reliability.
Product Details:
YONGDA AC 5 AXIS CNC Waterjet, a new generation waterjet improved on the basis of AB 5 AXIS with 15 years manufacture experience, a high-end brand waterjet in China which launched into the market successfully and maturely. YONGDA AC 5 AXIS CNC waterjet head is another solution for the high accuracy requirement of the water cutting, it can realize plane cutting and 3D cutting on 3 axis table and make sure meet the design requirement in one time processing.
It easily achieves arc plate cutting, cylinder cutting, spiral leaf cutting ... make impossible possible. AC 5 AXIS CNC water jet cutting head can cut arbitrary curve and arbitrary angle, curve and angle changing is controlled by computer which make it more stable.
YONGDA water jet design concept: high accuracy, high efficiency, energy saving, simple maintenance, easy operation, waterproof, dust proof etc. Spare parts are processed by advanced imported equipment, 5 axis head's dynamic accuracy is tested by super high precision instruments, the processing equipment, instruments and precision of resetting reach the leading level of the country. YONGDA water jet makes you feel more stable, more reliable and more satisfied.
Application:
5 Axis CNC waterjet cutting machine can used in many industry such as ceramic, stone, metallic material, glass etc.
Laminam cutting waterjet is a tool that uses a high-pressure jet of water, typically mixed with abrasive materials, to cut through a wide range of materials, including metals, ceramics, stone, and glass.
Laminam cutting waterjet is an effective and efficient solution for cutting, offering precision, speed, and accuracy

High pressure abrasive water jet cutter, also know as water knife, is a new technology developed by water jet technology and high speed grinding technology. The principle is pressurize the water to 200-400 MPa pressure, so that the water has a huge pressure can be sent to the very small hole in the sand pipe, at the same time add abrasive, water and abrasive mixture of fluid, at twice the speed of sound jet out, the formation of the cutting role of the workpiece.