Multi Blade Tile Cutting in Spain

The metal belt ensures long life, high performance and excellent precision both in straightness and measurements.
The GR-MD600 machine is equipped with 2 sets of discs to allow a change of width reducing downtime to a minimum.
he multidisc GR-MD600 allows to cut marble tiles between 20 and 60mm thick. The disc axle is equipped with a measurement system to adjust the depth of the cuts which
may vary from an entire cut to a millimetre cut.

Automatic cross cutting line with multiple heads for accurate and squared cutting in each end of piece

Garcia Ramos's cutting line is a complete and reliable group of machines to produce quality tiles.
The 350mm disc can cut tiles or a stack of tiles 70mm thick.
The line is equipped with turnover tables with motorized rollers and belts to move the tiles.
The controlled positioning system of the cutting machines guarantees the quality of the finished product.

The cutting line N.2990/2200-5+7C counts with:

1 Intermediate motorized plastic rollers table, model N.2274.
1 longitudinal cutter with 5 cutting heads ø 600 and mobile bridge, model N.8000-L-5C.
1 transverse cutter with 7 cutting heads ø 600 and mobile bridge, model N.8000-L-7C.
2 motorized band cutting tables, model N.2304.
1 table with stone sheet selection stops, N. 2590.
1 double displacement table with motorized rollers, model N.2585.
1 motorized band table for material output, model N.2426.
CUTTING LINES N2990/2200 5 + 7 HEADS TECHNICAL SHEET
Our cutting line N.2990/2200-5+7C has been designed aiming maximum production capacity with minimum labour force, as well as the absolute reliability of all its parts.

The production line overall dimensions have been adjusted to the customer needs, following his criteria about the produced pieces dimensions and the final products obtained.

The whole line features better robustness and reliability in all its subassemblies, being them all designed to support the hardest working conditions. This is one of the most relevant aspects where we can offer our long time experience in designing and manufacturing stone processing machines for this sector.

One of the great advantages of the machines integrating this production line is that all the designs are already tested solutions. They only differ from our standard machines in their overall dimensions, but not in all incorporated components.

With the automatic loading trolley NDF-1289-P/V (optional), the longitudinal cutter is fed with material from a stacker. Panels are removed using suction cups connected to a vacuum pump that tilt and place them in a horizontal position, ready to move to the cutting unit. Panels from the horizontal stacker are placed waiting to enter in the production line in such a way that the following panels maintain the alignment being unnecessary to adjust the cutter starting point.

The intermediate rollers table not only joins the feeding trolley and the longitudinal cutter but also acts as an intermediate storage so that the cutting unit stop times are very low.

The 5 heads longitudinal cutter N.8000-L-5C over rolling bridge and the 7 heads transverse cutter N.8000-T-7C are equipped with the latest technology, both in their mechanical design and in their electronics. It is worth mentioning the use of a high precision and stiffness linear guide system with linear recirculating ball bearing unit by the gripper cutting head bridge during the cutting works. The bridge is supported by two beams, being parallel to the cutting table the first and perpendicular, the second.

The sliding disc holder cutting heads also move vertically guided by a linear recirculating ball bearing unit and operated by a laminated ball screw with recirculating ball screw nut in order to achieve a quick and precise positioning and being all perfectly protected by PVC bellows. The gripper cutting heads have translation movement thanks to a gear motor controlled by a frequency inverter and positioning magnetic scale in the X axis and cutting head operated by a ball screw and an electric gear motor for vertical positioning in the Z axis. The cutting heads positioning is simultaneous thanks to their independent inverters.

The N.2304 cutting tables consist of a steel structure with a machined top plane where the motorized transport band lies. The band is rubber covered to avoid slab slipping during the cutting process. A stone blocking device, placed in the second transverse cutter table, allows reducing times during the transverse cut process considerably.

The table N. 2590, placed just after the longitudinal cutter, counts with a stop system, pneumatically driven, that allows the selection of the previously cut stone strips according to the width for their further processing in the longitudinal cutter.

The second table N.2585 counts with a towing device to join and align the strips before their processing in the transverse cutter, and to remove waste from the longitudinal cut.

The unloading table with band N. 2426 count with a steel profiles frame with a transport band to unload the cutting table while the transverse cutter receives and starts cutting the next panel.

The palletising robot N-3530 (optional) with vacuum suction cup is specially design to do automatic palletising tasks on the basis of the same operation principles applied in the Nodosafer standard palletising. It also offers many advantages such as work process optimisation, shorter cycle times and efficient use of the down times. The reception suction cup, with a special design, counts with a rectangular plate, able to support horizontal loads of up to 120 kilograms.

All dangerous working areas are isolated from personnel access by means of protection fences and optical barriers.

All machines and cutting heads count with a centralized greasing system for an easy and quick maintenance.

As for electricity and control, it is worth mentioning the use of last generation automatons with programs specifically designed by our technicians, so that the machine programming is as easy as possible, avoiding unnecessary loss of time. The operation cycle programming and the visualization of this sequence is made over two screen operator terminals where all the cutting parameters are displayed.

LOADING TROLLEY N.1289-P/V FEATURES
Table dimensions 1880x3200 mm
Frame dimensions 2560x1140 mm
Central vacuum 30 m3/h / 1.35 CV
Hydraulic control unit 5,5 CV
Trolley advance engine power 3 CV
Table engine power 1,5 CV
Trolley displacement speed 5 m/min
Stone sheet displacement speed 11.5 m/min
Maximum working width 2200 mm

MOTORIZED ROLLER TABLE N.2274/2200 FEATURES
Table width 2930 mm
Maximum table length 3500 mm
Maximum working width 2200 mm
Forward speed 11.5 m/min
Drive engine power 1.5 HP

BRIDGE CUTTER N.8000-L-600-5C FEATURES
Machine width 4220 mm
Rolling ways length 6000 mm
Maximum disks distance 1-5 2200mm (inside)
Minimum disks distance 1-2-3-4-5 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (5)
Total power installed 82 HP
Water consumption per disk 15-20 l/min

BRIDGE CUTTER N.8000-T-600-7C FEATURES
Machine width 5370 mm
Rolling ways length 5500 mm
Maximum disks distance 1-3 3500 mm (inside)
Minimum disks distance 1-2-3-4-5-6-7 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (7)
Total power installed 132 HP
Water consumption per disk 15-20 l/min

BAND CUTTING TABLE N.2304/2200 FEATURES
Table width 2960 mm
Max. Table length 4044 mm
Max. Band width 2200 mm (inside)
Band displacement speed 11.5 m/min
Drive engine power 3 HP

DOUBLE DISPLACEMENT MOTORIZED ROLLER TABLE N.2585/2200 FEATURES
Table width 2930 mm
Max. table length 3900 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 CV
Centring displacement speed 5 m/min
Transversal displacement engine power 2.5 HP

ROLLER TABLE WITH SELECTION STOPS N.2590/2200 FEATURES
Table width 2930 mm
Max. table length 3700 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 HP

MOTORIZED BAND TABLE N.2426/2200 FEATURES
Table width 2930 mm
Max. table length 4300 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 3 KW

PALLETISING ROBOT N-3530 FEATURES
Max. load 120 kgs.
Mínimum piece size 300 x 300 mm
Central vacuum 100 m3/h
Installed power 25 CV
Minimum cycle time. 10” sec

Multidisk cutter
Machine meant to work in an assembly line work. It can obtain one or more material strips from a specific width.
Headstocks can have either one axis with more than one disk or they can have several completely independent headstocks which can be mobile or fix.
Machine with a great production capacity, reliability and strength.
Several models depending on the number of headstocks and the width of the working area so it can easily adapt to every costumer’s needs.

The HM-2 cross cutting machine combines the possibility of cutting with two units with the positioning precision of the mobile spindle, employing advanced technologies when cutting strips of marble and granite. It finds its application in consecutive cuts of different sizes and is ideal for recovering waste material.

Cutting machine multidisc with one axle HRG-60. Make one-pass cuts to different types of materials, thicknesses and sizes. Ref. 8701
Cutting machine multidisc with one axle HRG-60
The HERSEN HRG-60 multi-disc cutter is designed to perform longitudinal cutting in a single pass of different types of materials, thicknesses and sizes. In this way we can obtain baseboards, skirting boards, cut samples or recover material with stability and precision.
The material to be cut is placed on the conveyor belt, and with a guide to keep the material aligned during the cutting process.
The disc holder shaft allows us to install several discs and separate them to different sizes to obtain different width measures in the pieces. Equipped with a powerful belt driven motor (not direct drive).
It has motorized vertical regulation to adjust the depth in the cut, diameter and wear of the disc during the cutting process.

The HXL-1 Cutting Machine Performs multiple simultaneous cuts in marble slabs to obtain small strips.

The HD-1 type single axis cutting machine, with one pass, allows the longitudinal cutting of strips and tiles, trimmed after the polishing line; to square pieces without shape; to make baseboards; for mosaics and stone bases in the ornamental field.
allows the longitudinal cutting of strips and tiles, finding today application in various sectors and processing phases: to cut after the finished line to square pieces without shape; to make baseboards; for mosaics and stone bases in the ornamental field.
Technical characteristics:
It is built with a single shaft for diamond discs;
Ensures quick replacement of both the complete removable disk sleeve, which of each individual disk, thanks to the front opening and upper part of the structure and the particular construction of the spindle;
It is equipped with spacers between the disc and the disc to measure cuts to execute;
It has a support surface made of motorized thick rubber tape, with adjustable advance speed according to thickness and type of material to be cut;
It works by motor / spindle with belt transmission, with the possibility of speed variation; It guarantees a perfect longitudinal cutting precision by particular lateral guides of the conveyor belt;
It has the motor of the shaft of the disc holder positioned so that as much as possible protected from any waste from processing and melting of water, guaranteeing safety, durability and reliability;
It allows the raising and lowering of the spindle support bridge to adjust the depth of cut, to compensate the diameter of the wear of the diamond discs;
It is completed with a wide adjustable lateral material guide bar, equipped, in the insertion part, with clamps that hold the material adhered to the belt and pressed against the guide bar;
Gives the operator complete control of the controls (spindle support lock, disc depth adjustment, guide bar positioning).

The HD-2 type cutting machine with one pass allows the longitudinal cutting of strips and tiles, to make baseboards, mosaics and all kinds of stone bases. By having two axes it allows cutting high thicknesses.

Our cutting line N.2990/2200-5+7C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.

The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.

The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.

One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .

By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the horizontal stacker and positioned waiting to enter the production line in
such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.

The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 5 heads on mobile bridge N.8000-L-5C and the transverse cutter with 7 heads N.8000-T-7C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle
with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-5+7C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Transversal cutter with 7 Ø600 heads and mobile bridge, model N.8000-T-7C.
– 1 Longitudinal cutter with 5 Ø600 heads and mobile bridge, model N.8000-L-5C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.

Cutting machine multidisc HR-2
Ref. 8704
The HR-2 type cutting machine performs a single pass longitudinal cut to materials of different thicknesses and different sizes.
By having 2 axes it allows cutting high thicknesses.

Parallel cutting multiheads HLS
Ref. 8601
HLS multi-head parallel machine has high precision and waste reduction.
Long tile slitting is performed continuously, without interruptions using advanced technology that controls spindle movement on the bridge and all phases of processing.
The HLS machines transport tiles on the support table. This table has a continuous rubber strap for immediate removal of debris from the cutting cycle.

Parallel cutting with independent heads HR4
Ref. 8602
The Parallel cutting machine type HR4 is designed for the longitudinal cutting of a single pass of strips and tiles, this machine regulates the distance between the discs guaranteeing maximum flexibility in the change of measures.

Our cutting line N.2990/2200-6+9C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the
horizontal stacker and positioned waiting to enter the production line in such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.
The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 6 heads on mobile bridge N.8000-L-6C and the transversal cutter with 9 heads N.8000-T-9C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with
precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception Suction Cup, of particular design, is made up of a rectangular plate, capable of supporting
horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-6+9C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Longitudinal cutter with 6 Ø600 heads and mobile bridge, model N.8000-L-6C.
– 1 Transversal cutter with 9 Ø600 heads and mobile bridge, model N.8000-T-9C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS BRIDGE CUTTER N.8000-L-600-6C

Characteristic Specification
Machine width 4220mm
Raceway length 6000mm
Max separation between discs 1-6 2200mm (interior)
min separation between discs 1-2-3-4-5-6 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (6)
Total installed power 100 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS BRIDGE CUTTER N.8000-T-600-9C

Characteristic Specification
Machine width 5370mm
Raceway length 5500mm
Max separation between discs 1-9 3500mm (indoors)
min separation between discs 1-2-3-4-5-6-7-8-9 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (8)
Total installed power 150 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS OF CUTTING TABLES WITH BELT N.2304/2200

Characteristic Specification
table width 2960mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 11.5m/min
Drive motor power 3 hp
CHARACTERISTICS OF ROLLER TABLE WITH SELECTION STOPS N.2590/2200

Characteristic Specification
table width 2930mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2930mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 5m/min
Motor power after cross 2.5 hp
CHARACTERISTICS OF MOTORIZED BELT TABLES N.2426/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 2 hp
CHARACTERISTICS LOADING TROLLEY N.1289-V

Characteristic Specification
table dimensions 1880×3200mm
Frame dimensions 2560×1140mm
vacuum center 30 m3/h / 1.35 hp
Hydraulic power plant 4 hp
Carriage advance motor power 0.75 hp
Table motor power 0.50CV
speed scrolling cart 5m/min
speed displacement pins 7.5m/min
width max. worked 2200mm
CHARACTERISTICS ROBOT-MANIPULATOR N-3530

Characteristic Specification
Max load capacity 120 kg.
min format of work 300x300mm
vacuum center 100m3/h
Installed potency. 25 hp
cycle time min. 10” sec

Our cutting line N.2405/2200 has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the harshest working conditions, and it is precisely in this aspect that we can contribute all the experience
accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The longitudinal cutter with 2 heads on a mobile bridge N.8500-2C and the transversal cutter with 2 heads N.8500-2C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.

The cutting line N.2405/2200 is made up of:
– 1 Longitudinal Cutter Model N.8500/800-2C.
– 1 Transverse Cutter Model N.8500/800-2C.
– 2 Motorized band tables Model N.2304.
– 1 Double displacement table with driver and motorized rollers N.2585.
– 1 Table with N.2590 plate selection stops.
– 1 plastic roller table N.2274-J.
– 1 motorized band table for material output Model N2426.
– 1 motorized band table with hatch.
– Security fencing.
LONGITUDINAL CUTTER CHARACTERISTICS N.8500/800-2c

Characteristic Specification
Machine width 5500mm
Raceway length 5500mm
Maximum separation between discs 2200mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
CHARACTERISTICS TRANSVERSE CUTTER N.8500/800-2c

Characteristic Specification
Machine width 5950mm
Raceway length 5500mm
Maximum separation between discs 3500mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
TABLE CHARACTERISTICS WITH BAND N.2304/2200

Characteristic Specification
table width 2957mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 6.5m/min
Drive motor power 4.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 6.5m/min
Drive motor power 1 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 3.1m/min
Motor power after cross 2 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp

Our cutting line N.2995-4C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this cutting line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The motorized roller loading table constitutes the feeding point to the cutting unit. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The cutter with 4 heads on mobile bridge N.8500, is a machine equipped with the latest technological advances in terms of its mechanical and electronic design. Above all, the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table stand out, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on which it moves, to carry out the work. cutting.
The movable disc-holder heads supported on linear guides on the bridge, with recirculating linear ball slides, also carry out the vertical movement guided on recirculating ball slides and driven by a spindle.
laminated with ball recirculation nut, to be able to position with great speed and precision, leaving the whole assembly perfectly protected by PVC bellows.
Headstock equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The whole machine and the heads are equipped with an implantation system with centralized greasing for easy maintenance.
Automatic rotary cutting table, it is built on a steel structure with a rectified upper plane, on which the conveyor belt rests with the outer surface covered with rubber to prevent the sheets from slipping during the cutting phase.
The unloading table with band has a frame built based on steel profiles with a transport band for unloading the cutting table simultaneously, while the cutting unit already receives the next board and is ready to cut.
In the electrical and control installation section, it is worth highlighting the installation of state-of-the-art automatons with programs custom designed by our technicians, so that the programming of the machine is as simple as possible, thus avoiding losses of unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on an operator terminal with a screen, where all the parameters of the cutting cycle are displayed.
The cutting line N.2995-4C/2200-G basically consists of:
– 1 Motorized plastic roller table N.2274
– 1 Cutter with 4 Ø600 heads and mobile bridge, model N.8500-800/4C
– 1 Rotating and motorized band table, model N.2304-G
– 1 Motorized band table for material outlet, N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS ROTATING TABLE WITH BELT N.2304/2200

Characteristic Specification
table width 2957mm
length max. of the table 4044mm
width max. worked 2200mm
Belt displacement speed 11.5m/min
Drive motor power 4 hp
CHARACTERISTICS OF MOTORIZED BELT TABLE N.2426/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 3 hp