Onyx Factory Machines in Spain

Par excellence bridge cutter. It allows carrying out any kind of cut with one or more different material sheets.
Its accurate design provides the machine with precision, agility, strength and long lifesspan.
It allows adding technical features and special cut programs in order to adapt the machine to the maximal degree to the specific needs of any workshop (copying device, kitchen programs, cut programs to 0o and 90o…)
Examples of application:
It cuts bath and kitchen counters, floor tiles, skirtings, straight mouldings with copying device and other specific pieces.

MILLENNIUM 420 CNC 4X Daytona Work Center: This is our high-end work center. A unique machine and a benchmark in the market due to its characteristics, among which stand out a robust monoblock structure, all movement systems in an oil bath and a total protection system in stainless steel.
We make the MILLENNIUM420 CNC 4X Daytona machining center in accordance with the highest quality standards for CNC machining centers, which guarantees maximum productivity and precision, high levels of finish, as well as high durability and minimum maintenance costs.

Multidisk cutter
Machine meant to work in an assembly line work. It can obtain one or more material strips from a specific width.
Headstocks can have either one axis with more than one disk or they can have several completely independent headstocks which can be mobile or fix.
Machine with a great production capacity, reliability and strength.
Several models depending on the number of headstocks and the width of the working area so it can easily adapt to every costumer’s needs.

H600-CP / H600-L Single Blade Automatic Step Cross Cutting Machine
Cross cutting machine with single blade, transport belt and automatic multiple pass.
H600-CP cross cutting machine allows multiple pass cutting of hard and thick material up to 100mm(or up to 200mm in the H600-L version), guaranteeing at the same time the possibility of single pas cutting.

MILLENNIUM 420 CNC 4X Daytona Jumbo Work Center: It is our high-end work center. A unique machine and a benchmark in the market due to its characteristics, among which stand out a robust monoblock structure, all movement systems in an oil bath and a total protection system in stainless steel.
We make the MILLENNIUM420 CNC 4X Daytona Jumbo machining center in accordance with the highest quality standards for CNC machining centers, which guarantees maximum productivity and precision, high levels of finish, as well as high durability and minimum maintenance costs.

The HM-2 cross cutting machine combines the possibility of cutting with two units with the positioning precision of the mobile spindle, employing advanced technologies when cutting strips of marble and granite. It finds its application in consecutive cuts of different sizes and is ideal for recovering waste material.

Double Head MILLENNIUM Edge Polisher performs a wide variety of edges at high speed, with low tool cost and minimal maintenance.
Modern touch screen and EasyEdge software make the use of the Double Head MILLENNIUM easy and intuitive.
The Double Head MILLENNIUM has a calibrating motor for automatic tool pressure adjustment and a polishing motor with automatic tool wear control. The machine's work table is equipped with a roller system that allows the material to rotate 360°, a pneumatic system for reliable material fixing, and an intelligent safety system.

Slot/Kerf and drilling machine for cladding products KERF-2
Ref. 8503
The KERF-2 machine grooves and perforates coating products. It can have different finishes such as:
Kerf I continue
Kerf Reduced
Slot
Vertical drill
Horizontal drill
Incision

Bridge Image CNC cutter: equipped with high technology that allows high-precision and fast cuts.
Machine of easy placement and assembly that allows its rapid transfer, also occupying a reduced space.
The Image CNC Cutter allows the complete quartering of boards with great precision and speed, since its CNC control manages the sequence of all the movements and cuts of the process, reducing work time, both in its execution time and in its programming.

New Groover CNC of 12 axes for ventilated facades
HERSEN designs and manufactures special machinery, made to measure, for Large Format Porcelain, Porcelain Stoneware, Sintered Stone, Solid Surfaces, marbles and granites.
This automatic slotting machine makes incisions on the back of the pieces for the placement of the fixing system. In this case, for the STRONGFIX anchoring system. It is a 45 degree double groove in the shape of a dovetail. The aluminum profiles are inserted into these grooves and fixed to the piece with putty.
HERSEN has designed a router that performs a clean and precise cut, obtaining precise and defined incisions. It can slot parts from 100mm to 1600mm wide, which allows ENTIRE BOARDS to be slotted.
The material to be grooved enters through a motorized roller bed, and a controlled mobile guide correctly aligns the material before entering the machine and the heads begin to groove.
It is built with 6 motors installed on 3 bridges. Each bridge has an independent cutting head, composed of two motors with two discs, in this way it is possible to make 3 pairs of grooves at 45º at the same time and separated from each other to any size.
It performs the grooving both continuously and discontinuously. This discontinuous grooving makes it possible to groove parts where windows, doors or corner joints go without the grooving cut being seen by the edges. What makes the façade aesthetically improve and does not weaken the pieces by making unnecessary cuts.

It is also possible to build the machine for the transverse grooving of the board.
It has been equipped with an automatic control and measurement system for the wear of the diamond blades and the depth of the grooves to always obtain the desired measurement of the grooves. Another system automatically fans the diamond blades, optimizing the number of meters of cut and always allowing a clean cut in the incisions.
It has been implemented with custom made software to be able to manage the work orders and breakdowns of the architects. In this way, the execution of the pieces can be managed both from the machine and from the technical office. In this way, the pieces that are being made of each project and each facade are controlled at all times, as well as the pieces that still need to be done.

Equipped with high technology that allows high-precision and fast cuts. Machine of easy placement and assembly that allows its rapid transfer, also occupying a reduced space. The Europa CNC Cutter allows the complete quartering of boards with great precision and speed, since its CNC control manages the sequence of all the movements and cuts of the process, reducing work time, both in its execution time and in its programming

Ideal600 Monoblock Bridge Saw. Machine with head rotation from 0º to 90º, to cut marble, granite, quartz and porcelain slabs. Ref. 8902
Bridge Saw Monoblock Ideal600
Ref. 8902 Technical characteristics:
One-piece self-supporting steel structure.
The structure does not need a foundation and is completely fixed to the ground.
Structure accompanied by tilting bench with wood and rubber surface.
Technical characteristics:
-Maximum cutting length (X axis): 3300mm
-Maximum cutting width (Y axis): 2000mm
-Max cutting thickness (Z axis): 150mm
-Max thickness cut to miter cut: 60mm
-Diameter of disc: minimum 400mm – maximum 600mm
-Max. Miter cut disc diameter: 400mm
-Diameter of disc shaft: 50mm
-Degrees of horizontal rotation of the head: Fixed positions of 0º / 90 °. This head does not interpolate.
-Table dimensions: 3200 × 2000 mm
-Tilt Table Tilt: 85 ° (Approx.)
-Manual table rotation 360 ° with locking of all positions
-Disk motor power: 15Kw
-Motor power (X axis): 2.2 Kw
-Motor power (Y axis): 1.5 Kw
-Power of the up / down motor (Z axis): 0.75 Kw
-Oil pump power 3Kw
-Total power: 23Kw
-Speed ​​of rotation of the disk motor 1440 rpm
-Required air pressure: 6 bar
-Weight of the machine 6500Kg
-Machine dimensions: 5800x3400x2300mm

Semi-automatic bridge cutter designed to cut boards to size. It can work with a wide range of materials including marble, granite, synthetics and artificial compact porcelain materials.
Thanks to its design and operating processes, the VICTORY NICE has become the benchmark automatic Bridge Cutter on the market.
This cutter is made up of a bridge whose Y axis moves through guides located on two walls.
The variability of disc size and the rotation of the table allow flexibility in carrying out the work, as well as the possibility of making miter cuts at 45º, both manually and automatically (optional).
The rotating and folding table can be fixed in any position thanks to its hydraulic brake. It also has a wedge brake in established positions every 45º of rotation, which ensures a total fixation of the desired position and the stability of the table during the cut.
An advanced user-friendly program and an intuitive 10” touch screen allow easy handling of the VICTORY NICE Bridge Disc.

Characteristic Specs
NO MAXIMUM OF THREADS 60-62
MAXIMUM MACHINE HEIGHT 7.65 meters
MACHINE LENGTH 11.40 meters
MAXIMUM BLOCK LENGTH 3500mm
MAXIMUM BLOCK HEIGHT 2200mm
THREAD LENGTH 23.50m
MACHINE VERTICAL TRAVEL 2400mm
FLYWHEEL DIAMETER 1800mm
WIDTH OF CUT 1600mm
MINIMUM CUTTING THICKNESS 21mm
DIAMOND WIRE SPEED 0-40m/sec
DIAMOND WIRE DIAMETER 6.3-5.3mm
MAIN MOTOR POWER 355kw

Our cutting line N.2990/2200-5+7C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.

The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.

The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.

One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .

By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the horizontal stacker and positioned waiting to enter the production line in
such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.

The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 5 heads on mobile bridge N.8000-L-5C and the transverse cutter with 7 heads N.8000-T-7C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle
with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-5+7C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Transversal cutter with 7 Ø600 heads and mobile bridge, model N.8000-T-7C.
– 1 Longitudinal cutter with 5 Ø600 heads and mobile bridge, model N.8000-L-5C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.

VICTORY Bridge Cutter with Rotating Head equipped with an automatic head rotation system of 0° and 90°. The head movements in 3 axes plus the inclination of the head for miter cutting, allow high-speed cutting of boards and increase productivity by more than 30% compared to conventional bridge discs.
With the automatic head tilt, the 45° miter cut can be done very quickly and simply.
Automatic work programs for complete exploded views of boards thanks to rotation and the new software.
Automatic adjustment of the tool rotation speed depending on the type of material to regulate tool wear and energy consumption.
All this makes the VICTORY Bridge Cutter with Rotary Head V2 a practical solution that offers high productivity and space savings.

Parallel cutting multiheads HLS
Ref. 8601
HLS multi-head parallel machine has high precision and waste reduction.
Long tile slitting is performed continuously, without interruptions using advanced technology that controls spindle movement on the bridge and all phases of processing.
The HLS machines transport tiles on the support table. This table has a continuous rubber strap for immediate removal of debris from the cutting cycle.

Parallel cutting with independent heads HR4
Ref. 8602
The Parallel cutting machine type HR4 is designed for the longitudinal cutting of a single pass of strips and tiles, this machine regulates the distance between the discs guaranteeing maximum flexibility in the change of measures.

Our cutting line N.2990/2200-6+9C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the
horizontal stacker and positioned waiting to enter the production line in such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.
The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 6 heads on mobile bridge N.8000-L-6C and the transversal cutter with 9 heads N.8000-T-9C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with
precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception Suction Cup, of particular design, is made up of a rectangular plate, capable of supporting
horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-6+9C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Longitudinal cutter with 6 Ø600 heads and mobile bridge, model N.8000-L-6C.
– 1 Transversal cutter with 9 Ø600 heads and mobile bridge, model N.8000-T-9C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS BRIDGE CUTTER N.8000-L-600-6C

Characteristic Specification
Machine width 4220mm
Raceway length 6000mm
Max separation between discs 1-6 2200mm (interior)
min separation between discs 1-2-3-4-5-6 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (6)
Total installed power 100 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS BRIDGE CUTTER N.8000-T-600-9C

Characteristic Specification
Machine width 5370mm
Raceway length 5500mm
Max separation between discs 1-9 3500mm (indoors)
min separation between discs 1-2-3-4-5-6-7-8-9 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (8)
Total installed power 150 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS OF CUTTING TABLES WITH BELT N.2304/2200

Characteristic Specification
table width 2960mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 11.5m/min
Drive motor power 3 hp
CHARACTERISTICS OF ROLLER TABLE WITH SELECTION STOPS N.2590/2200

Characteristic Specification
table width 2930mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2930mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 5m/min
Motor power after cross 2.5 hp
CHARACTERISTICS OF MOTORIZED BELT TABLES N.2426/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 2 hp
CHARACTERISTICS LOADING TROLLEY N.1289-V

Characteristic Specification
table dimensions 1880×3200mm
Frame dimensions 2560×1140mm
vacuum center 30 m3/h / 1.35 hp
Hydraulic power plant 4 hp
Carriage advance motor power 0.75 hp
Table motor power 0.50CV
speed scrolling cart 5m/min
speed displacement pins 7.5m/min
width max. worked 2200mm
CHARACTERISTICS ROBOT-MANIPULATOR N-3530

Characteristic Specification
Max load capacity 120 kg.
min format of work 300x300mm
vacuum center 100m3/h
Installed potency. 25 hp
cycle time min. 10” sec

– Automatic loading car with suction cups for feeding granite slabs in a production line.
– Movable frame, composed of a motorized carriage and a tilting table with a motorized roller frame and a set of vacuum equipment to activate the suction cups for receiving material, to collect the boards stacked in a semi-vertical position and deposit them on the rollers from the feeding table to the production unit. For feeding the boards stacked in a vertical position, it also has joints in the suction cups, activated by hydraulic cylinders to approach the boards in a vertical position and fold them down to deposit them on the roller table in the
loading position.
– Movable trolley on rolling tracks anchored to the ground to approach the material stowage units, with wheels driven by an electric gear motor.
– The programming and the sequence of work is done by selecting from the control panel. Smooth and precise movements thanks to the installation of frequency converters in the translation movement.

GANTRY-SWIVEL CRANES
Articulated arm swivel crane: speeds up operations in hard-to-reach places with narrow corners, pillars, etc.
It allows the movement of the material both indoors and outdoors.
The smartest solution to optimize workshop spaces and jobs.

At HERSEN we are manufacturers of crane accessories such as this arm for loading and unloading cranes. It is a very useful and practical solution for the transport, loading and unloading of packaged board packages (or bundles) in closed containers since it allows large and heavy loads to be moved very easily.
In this model of loading arms for cranes, the bundle or package of boards is in the middle of the two arms as we can see in the image above.
HERSEN bundle loading and unloading arm types:
The arms for loading and unloading bundles or packages of boards in closed containers can be manufactured with different load capacities, the most used are 3.5 and 4tn. The loading arm has an empty weight (when it is not loaded) and once it is loaded the sum of both (empty weight + load) gives us a total weight. The crane where the loading arm is installed must have the capacity to lift this total load.
The 5tn crane is one of the most widely used in marble workshops. When this is the case, to lift a 3.5 ton bundle requires that the loading arm weigh less than 1.5 ton to be able to be used in this type of 5 ton cranes. For this reason, two types of construction are made: standard (model A) and light (model L). One of the two main differences between one model and another is the following:
Curb Weight: Standard construction weighs more than light curb. In this way, with the L model, a 3.5tn bundle can be loaded / unloaded with a 5tn crane.
They can be manufactured in different sizes for the HERSEN model A and model L, although the most used and demanded are two models:
Arm for loading and unloading Model A
Load capacity: 3.5 Tn
Total length *: 7.5 m
Empty weight: 3.4Tn
Ref. 50181
Arm for loading and unloading Model L
Load capacity: 3.5Tn
Total length *: 9.6 m
Empty weight: 1.5Tn
Ref. 50182
(*) The total length refers to the upper part. As for the lower length, that is, the part that goes into the container, it is the same in both models.
(*) In the following video you can see: A 7.5m A type loading arm with a 3.5 tn bundle and the loading is carried out in a 13.5m wide warehouse with a 20ft container.
The entire manufacturing process of the arms for loading and unloading cranes, from their design to their final installation, is carried out by HERSEN.
If you want more information or an explanation of the differences between the models of loading arms A and B, you can take a look at the attached drawings in pdf or contact us directly through the form.

Ref. 50161 Manual telescopic crane arm, extendable in length from 2.2 meters to 3.2 meters. Load capacity 500 Kg

Jib arm for loading and unloading bundles for forklift
Ref. 50184 technical characteristics

Our cutting line N.2405/2200 has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the harshest working conditions, and it is precisely in this aspect that we can contribute all the experience
accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The longitudinal cutter with 2 heads on a mobile bridge N.8500-2C and the transversal cutter with 2 heads N.8500-2C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.

The cutting line N.2405/2200 is made up of:
– 1 Longitudinal Cutter Model N.8500/800-2C.
– 1 Transverse Cutter Model N.8500/800-2C.
– 2 Motorized band tables Model N.2304.
– 1 Double displacement table with driver and motorized rollers N.2585.
– 1 Table with N.2590 plate selection stops.
– 1 plastic roller table N.2274-J.
– 1 motorized band table for material output Model N2426.
– 1 motorized band table with hatch.
– Security fencing.
LONGITUDINAL CUTTER CHARACTERISTICS N.8500/800-2c

Characteristic Specification
Machine width 5500mm
Raceway length 5500mm
Maximum separation between discs 2200mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
CHARACTERISTICS TRANSVERSE CUTTER N.8500/800-2c

Characteristic Specification
Machine width 5950mm
Raceway length 5500mm
Maximum separation between discs 3500mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
TABLE CHARACTERISTICS WITH BAND N.2304/2200

Characteristic Specification
table width 2957mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 6.5m/min
Drive motor power 4.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 6.5m/min
Drive motor power 1 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 3.1m/min
Motor power after cross 2 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp

MEASURING SYSTEM
MILLENNIUM LASER 3D
New 3D measurement system: Greater measurement precision through a fine adjustment system for the most precise orientation. In conjunction with your professional tripod, it becomes a perfect high-precision measurement solution.
With 3D measurement, this system allows you to take measurements of flat and vertical surfaces generating three-dimensional measurements (eg kitchen countertop + front).
With this system you will make complete measurements of countertops, facades, templates, stairs, offsets, curves, swimming pools... in a few minutes.
The ideal complement for the cutters of the MILLENNIUM CNC 5 and IMAGE CNC ranges to optimize work operations. Defines a final file that can be executed directly by the machine, without the need for intermediate processes, which reduces measurement times, drawings, hole embedding, etc...

Our cutting line N.2995-4C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this cutting line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The motorized roller loading table constitutes the feeding point to the cutting unit. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The cutter with 4 heads on mobile bridge N.8500, is a machine equipped with the latest technological advances in terms of its mechanical and electronic design. Above all, the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table stand out, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on which it moves, to carry out the work. cutting.
The movable disc-holder heads supported on linear guides on the bridge, with recirculating linear ball slides, also carry out the vertical movement guided on recirculating ball slides and driven by a spindle.
laminated with ball recirculation nut, to be able to position with great speed and precision, leaving the whole assembly perfectly protected by PVC bellows.
Headstock equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The whole machine and the heads are equipped with an implantation system with centralized greasing for easy maintenance.
Automatic rotary cutting table, it is built on a steel structure with a rectified upper plane, on which the conveyor belt rests with the outer surface covered with rubber to prevent the sheets from slipping during the cutting phase.
The unloading table with band has a frame built based on steel profiles with a transport band for unloading the cutting table simultaneously, while the cutting unit already receives the next board and is ready to cut.
In the electrical and control installation section, it is worth highlighting the installation of state-of-the-art automatons with programs custom designed by our technicians, so that the programming of the machine is as simple as possible, thus avoiding losses of unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on an operator terminal with a screen, where all the parameters of the cutting cycle are displayed.
The cutting line N.2995-4C/2200-G basically consists of:
– 1 Motorized plastic roller table N.2274
– 1 Cutter with 4 Ø600 heads and mobile bridge, model N.8500-800/4C
– 1 Rotating and motorized band table, model N.2304-G
– 1 Motorized band table for material outlet, N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS ROTATING TABLE WITH BELT N.2304/2200

Characteristic Specification
table width 2957mm
length max. of the table 4044mm
width max. worked 2200mm
Belt displacement speed 11.5m/min
Drive motor power 4 hp
CHARACTERISTICS OF MOTORIZED BELT TABLE N.2426/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 3 hp

Hersen Industrial Trailer
The HERSEN Industrial Trailer is a breakthrough in the logistics and transportation of heavy cargo in reduced spaces. These heavy cargo trolleys, made entirely by HERSEN, can support loads of up to 72 tons. They are certified and have passed all relevant tests in technological institutions.
The model shown in the photos (Ref 50458) shows an example capable of transporting cargo of up to 14 tonnes in very reduced spaces. The measurements of this particular unit are 3m x 2.6m. However, at HERSEN we design and custom-manufacture any request of this type to meet the client’s requirements.
Our range of industrial trailers comes equipped with double wheels to distribute the weight and increase safety. Additionally, the rubber surfaces on each wheel are designed to adapt to uneven floors, thus minimising vibrations on the load. The rotation system means that each of the wheels adapts to the radius required to manoevre the curve and stabilise the cargo. The steering has an advanced control system to maintain wheel alignment and thus avoid wear and tear.
The rotating system of industrial trailers can be:
Jumbo System: All the wheels can rotate conforming to the rotation of the pulling rudder to manoevre the curve. This facilitates manoeuvrability and reduces the space necessary to complete the turn. It is especially useful in premises where there is very limited space to manoeuvre.

Two-base Industrial Suction Pads
Equipment with two-base industrial suction pads on a chassis or metal structure with loading capacities from 250 kg to 800 kg, suitable for longer pieces in order to prevent the product from bending and cracking.
Its great advantage is that it facilitates handling, loading and unloading long pieces such as kitchen worktops.
The two suction pads move independently of each other. Thus, the suction pads can be fixed onto the section of the piece you want, thus avoiding the parts where they cannot be attached, such as holes, gaps, recesses, etc.
Also, the chassis is made with a swing angle, with the aim of enabling you secure the suction pad on counter tops with “L” shaped parts, so that the suction pad fits the shape of these pieces and lifting the marble is made more secure and balanced.
The movement of counter tops from a horizontal to a vertical position is made easy, manually or with a valve.
The two-base suction pads improve the ergonomics of the marble worker, reducing muscle fatigue and strain from the effort involved in handling marble.
They can be installed on bridge-cranes, jib cranes, crane trucks and forklifts.
The two-base suction pads can be operated using compressed air (venturi) or vacuum pump.
Maximum loading capacity: 500kg.
Ref.50702

– Platform with a robust oversized structure to guarantee a long life in extreme load and environmental conditions.
– Trestle with double stowage for boards or slabs, which allows the automatic feeding or stowage of the same from the production lines from one side of the stowage and the manual loading or removal by the operators simultaneously from the other side of the stowage. With this application, machine downtime is reduced, achieving a higher degree of operability and therefore of production of the work lines.
– Swivel base on a toothed slewing ring and support wheels, driven by an electric motor-reducer and with turns positioned at 0o and 180o.
– The operator's position is protected, limiting access to work areas by photoelectric barriers, to avoid any risk of accident.
– The entire structure is oversized and calculated to support loads of 20+20 tons.
– The slewing ring and the bearings installed in the wheels have been sized to withstand radial and axial loads at the time of load and rotation.

– Platform with a robust oversized structure to guarantee a long life in extreme load and environmental conditions.
– Motorized trolley support rails welded to the structure.
– Swivel base on a toothed slewing ring and support wheels, driven by an electric motor-reducer and with turns positioned at 0o and 180o.
– The operator's position is protected, limiting access to work areas by photoelectric barriers, to avoid any risk of accident.
– The entire structure is oversized and calculated to withstand loads of 35 tons.
– The slewing ring and the bearings installed in the wheels have been sized to withstand radial and axial loads at the time of load and rotation.

Industrial vacuum load handlers allow lifting, turning and turning loads as diverse as bags, boxes, containers, drums, pallets, toilets, marble, porcelain and solid surfaces up to 265Kgs. Operation is intuitive, smooth and fast performing all the functions of grabbing the load, raising it, lowering and releasing the load from a single control, the manipulator handle.
Lifting is simple and safe, both for people and for the product. They can be installed to optimize any manufacturing and handling process, in logistics warehouses, for picking and order preparation. Its ergonomics, functionality and safety reduce effort and optimize productivity, reducing user fatigue and injuries.
How does the vacuum manipulator work?
The manipulator uses vacuum to hold and lift the load. The air is guided through a filter and an air pipe, to raise the lifting tube with which the manipulator is equipped. The vacuum within the lift tube is regulated from the manipulator’s control handle. This manipulator is where the suction unit is attached, which is the one that will be in contact with the material to be handled.
When the partial vacuum increases, the lift tube shrinks and lifts the load. When the partial vacuum is reduced, the lift tube is stretched, lowering the load. The sniffer keeps the load safely gripped until it reaches the ground. In the event of power loss or a power outage, a safety valve acts in such a way that the load descends in a smooth and controlled way to the ground.
We have stainless steel handling equipment for the food, pharmaceutical, cosmetic, chemical, and logistics industries. We also carry out special applications for clean areas, corrosive environments and ATEX areas.
What sipper to use?
We develop standard and special suction pumps on request, made to measure according to the type of load, weight, suction surface and the type of handling required for each product and application.
We can handle boxes with the product inside, both open and closed, with seal or staples.
Irregular boxes with fragile products inside the boxes can also be handled and lifted and stacked.
We develop standard and special suction pumps on request, made to measure according to the type of load, weight, suction surface and the type of handling required for each product and application.
We can handle boxes with the product inside, both open and closed, with seal or staples.
How is the vacuum generated?
The vacuum pump is what runs the entire system. The vacuum is generated by means of a high-performance, low-consumption vacuum motor-pump. This motor pump can be installed up to 30m away from the lifting point. A remote control can be installed to operate the pump without leaving the duty point.
Where to install the load handler?
They can be installed on our light profile jib cranes and overhead cranes. The overhead crane or jib crane supports the lifting equipment. We offer a wide range of lifting systems such as column cranes, jib cranes, light overhead cranes, suspension cranes, mono-rail cranes, low height cranes, Bridge cranes with frame structure. We provide from the design to the execution of the “turnkey” tailor-made project for the handling of almost any type of material.

Robot for finishing and palletizing with articulated vacuum suction cup for granite curbs.
It is made up:

Robot mod. KR-360.
Chamfering group, disc housing, water diffuser, etc.
Flame torch, regulators, valves, etc.
Vacuum group, with pump, tank, suction cup, valves, etc.
Electrical panel, and control panel with touch screen.
Belt feeding table.
Curb bumping and squaring device.
Turning table for the elaboration of curbs.
Security fencing to limit access to the mobile part of the machine.
The Robot is specially designed to carry out automated tasks in the performance of curb finishing tasks, milling of edges or rounding, flaming of faces and their subsequent palletizing, based on the same operating principles applied in standard Nodosafer machining and palletizing, and offers multiple advantages: optimization of work processes, reduction of cycle times and efficient use of downtime, etc.
On the wrist of the Robot, a compact and specially designed head is implemented, on which the milling motor group is supported, the torch for flaming, as well as a suction cup for handling.
The reception suction cup, also of a particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 160 kg.
The motorized belt table, located at the entrance of the Robot, constitutes the feeding point to the treatment unit. In addition, it acts as an intermediate warehouse to guarantee the fluidity of the work cycle and minimize downtime for the entire line. It basically consists of a frame based on steel profiles on which the roller shafts rest.
All the wheels are frictioned to thus facilitate the synchronism of the advancement speeds of the tiles throughout the line.
A double device for bumping and squaring located on the band table, allows the positioning and control of the curbs before they are received by the robot.
The turning table for the elaboration of the curbs is located in the work area of ​​the robot and allows to greatly reduce the time during the elaboration process.
The work area is protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
The programming and the work sequence is variable and parameterizable, it is done by selecting from the control panel.

The Robot – Palletizer N-3530 with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of the work process, reduction of cycle times and efficient utilization of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 160 kg.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident. All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.