Quartzite Block Cutting Machines in Turkey

Karann Multi Wire Saw Machine
Our different machine models between 10-36 wires
Made by Turkey
There are 3 different versions of our machine
5 wire 2 cm slabs
10 wire min 5 cm slabs (for thick stone with separate hoops each)
36 wire 2 cm slabs

CNC 2000-3000 Monowire Block Dressing Squaring Cutting Machine
column cladding--cnc monowire cutting machine

SCHINDMACHINES SMW10 MULTI WIRE GRANITE & MARBLE BLOCK CUTTING MACHINE
Natural stone block cutting machines have gained a quite different level with the latest technology. Wire gang saw or, in other words, multi wire block cutting machine, has become the first need of factories.
Schind has succeeded in being a solution partner for cutting granite blocks or cutting marble and travertine blocks for manufacturers who want fast production.
Thanks to its strong chassis structure and separately pneumatic wire tensioning, you can cut plates of different thicknesses with high precision.
We proud of to say we have high demands received for the Schind multi wire gang saw that we have developed in-house from the domestic and international markets.
Supporting the cutting group with a hydraulic cylinder has increased the life of the system 5 times by reducing the load on the nuts and reducer system to 10% during the up and down movement of the machine.
Linear rays are completely protected by bellows.
With our SCHIND SMW10, SCHIND SMW15, SCHIND SMW38 models, we have succeeded in being the supplier of manufacturers who make slabs from block with these cutting-edge multi-diamond wire block cutting machines. With this diamond wire stone cutting technology, we succeeded in overcoming difficulties such as precision in multi-plate cutting, ability to move independently of the vein structure of the stone, and faster product removal with less breaking from the gang saw.
The cost of diamond wires is around 30% more than that of the saw blades. These values ​​may differ depending on the type of stone and the quality of the diamond wire.
Based on the same number of blades and wires, multi-wire cuts 3 times faster than the gangsaw blades.
Minimum slab thickness is 18 mm at lamella gangsaw block cutting machine. Minimum slab thickness is 8 mm thin with the shifting technique in the multi-wire block cutting machine.
Since the lamellar gang saw works with back and forth movement, it makes a hydraulic impact to the stone block and the cracked stone slabs can be easily broken. This does not happen in multi-wire gangsaw, the stone is cut without impact.
If we explain mathematically so that our customers can make correct calculations and compare the machines;
The energy consumption of the Multiple Wire Block Cutting machine is 110 KW.
Let’s say our block is 3 meters. Cutting speed is 60 cm/hour.
3mt x 0.6 = 1.8 m² x 44 diamond wires then we can get max = 79.2 m² / hour
110 Kw / 79.2 m² = 1.38 Kw / hour / m²
The energy consumption of the 80 Blades Gang-Saw Block Cutting Machine is 160 Kw.
Let’s say our block is 3 meters. Cutting speed is 20 cm/hour.
3mt x 0.2 = 0.6 m² x 80 = 48 m² / hour
160 Kw / 48 m² = 3.33 Kw / hour / m²
Result: We spend 1.38 Kw/hour cutting 1 m² of plate with diamond wire block cutting method… We spend 3.33 Kw/hour when cutting 1 m² with a gang saw block cutting method …

CTX GRANİTE CUTTING CENTER
The CTX 1203-40 G is a granite block cutting machine, the contents of which are highly technological and innovative, permitting to achieve in real terms.
The bridge is made of electro welded steel construction in order to avoid resonance during the working phase of the discs.
The machine assembly is composed of the fallowing major components:
-One disc holder trolley
-One main bridge
-Two cross beams
-Four columns
The block is located stationary below the machine ,The machine performs all the processing movements.
The disc holder trolley and the spindle housing are built in one solid, completely machined, welded steel frame.
A large hinged door, mounted on one side of the disc holder trolley, permits easy access to the disc housing for vertical discs replacement.
Two V shaped guides situated on the main bridge guides the movement of the disc holder trolley along the main bridge.
Two interchangeable bronze alloyed cushions, made of antifriction metal, are mounted between disc holder trolley sliding surfaces and V shaped guides.
Zero-clearance in the V shaped guides and two preloaded roller system provide continuous, precise, forced contact between the discs holder trolley and the main bridge. This guarantees perfect vertical discs performances.
Four very strong and heavy columns guide the vertical movements of the cross beams/main bridge assembly.
The guides for the vertical movements, positioned on the four columns, are completely machined and protected by labyrinth-type fixed covers.
The vertical displacement are driven by four precision screws mounted on the columns and by four lead nuts mounted on the cross beams. The rotation of the screws is synchronized with three connecting shafts.
The vertical displacement screws rotation axis is controlled by a position encoder connected to the PLC to permit programming of the vertical displacements directly from the main electric panel.
The working cycles are completely automatic. The sequence of the processing operations can be programmed in accordance with every requirement for granite cutting.
The machine is controlled by Programmable Logic Control units (PLC) and all the working parameters are visualized on 10 inch color touch screen control panel. The main motor is 160kw and driven by electronic frequency inverter so the speed can be adjusted according to the material and different size of discs.
The machine has pendulum cutting system that the discs can not impact to the block directly. When they start to cut the discs perform the cutting inside the stone. The discs cooling water feed is controlled by a safety sensor, which causes the machine to stop in case of water pressure drop. The working parameters and the diagnostics are visualized on the display.
The machine painted surfaces were treated with the fallowing painting procedure: sand-blasting, surfacing, double layer of bi-component epoxy primer, double layer of polyurethane enamel.

TOKSEL MULTIWIRE BLOCK-CUTTING MACHINE: MEGALODON
Megalodon which offers various wire thickness options, is first launched with 5.3mm. wires in İstanbul Marbletech fair. Thin wires provide high cutting speed and less waste of raw materials. The precision cut feature of the machine transforms raw stones in the quarries into high value added products.
With hot-dip-galvanizing and epoxy paint MEGALODON is firm in any condition. It has TOKSEL’s traditional all-over-auto lube system as well.
Compared gangsaw machines, Megalodon allows changing thickness settings more practically when needed. You can produce from 15 to 65 cm. slabs, now with much higher performance with Megalodon.
Industrial Advantages of MEGALODON
High cutting speed
Minimum waste of raw materials
Lower foundation expenses
Less space
Cuts both marble and granite
Energy saving up to 25%
Less need for workforce
Able to cut slabs

Özteknik Makine manufactures OZKM80 gang-saw, equipped with maximum 80 diamond blades, to transform a stone block to many slabs simultaneously and efficiently.
Özteknik Makine’s OZKM80 gang-saws employ components that are carefully designed to transfer the movement to the blade rack, flywheel and the connecting rods. The 3.5 meter flywheel is of cast iron, and guarantees a constant cutting speed. Flywheel drive shaft, produced from steel, and two cast iron supports and two spherical roller bearings on both sides ensure the flywheel’s continuous motion.
The blade holder, or blade rack, is made of steel plates joined solidly together, and slides on straight articulated guides that require little to no maintenance.
Two cranks on the flywheel driveshaft drive the two connecting rods that transfers the movement to the blade rack. The connecting rods are made out of machined steel monoblock. With this way, power and thrust is transferred to the blade holder via two rods instead of one. In addition, any risk of deviation in the movement of blade holder is therefore removed.