Slate Block Cutting Machines

HLKJ-100/S800 Diamond Gangsaw is a sliding sleeve double link saw for sawing blocks of marble or other limestones, sandstone, synthetic stone with a system that lifts the block as it’s sawn.
This gangsaw, also know as diamond frame saw, diamond row saw and marble frame saw, has been designed to get perfect output at low operational cost. It's highly urged for the reliable functionality, rust resistance, easy operation, low maintenance and durability.
Main Features
1. Adopt table lifting feeding mode for sawing, frequency conversion drive.
2. Static pressure circular guide rail structure is adopted for reciprocating swing of saw frame. 3. Adopts double crank and double connecting rod structure.
4. Exclusive use of screw rod anti impact mechanical protection device.
5. Small current fluctuation, longer motor life.
6. Small running resistance, energy saving and power saving.
7. The saw frame can be assembled with 100 diamond saw blades.
8. The saw frame has high straightness, good cutting quality and high yield.
9. It is more suitable for ultra-thin saw blade and cutting thin plate.
10. Intelligent control system with man-machine interface is adopted for easy operation, which can monitor various working states of the equipment, and display fault cause alarm prompt.

Block Cutter – BL3000
The block cutter is for cutting marble and granite blocks.
It uses either single blade or multi blades.
The machine has single cut or multi cuts cycles.
The beam moving automatically gives the accuracy of the cutting.
The X-axis cutting speed is controlled by an inverter.
The movement of the beam and spindle are on prismatic guides in oil bath.
They are designed to avoid tilting and jumping of the spindle.
This solution eliminates the blade deviation during the cutting at a high speed.
A rotating table can be supplied on request.
The mahcine can cut depth marble and granite on 1050mm.

Block cutter-BL1200
It is an ideal machine for cutting blocks, paving stone and etc. Stone is up to Blade is up to 1200mm.
The machine is formed from cast iron giving unrivaled long life, precision and corrosion resistance.
Table rotates automatically. It is driven by hydraulic, can be locked at 0 and 90 degree.
1.Automatic cutting program.
2.Step cutting program for granite.
3.PLC control system.
4.The X axis movement is controlled by an inverter to adjust cutting
   speed according to different materials.

The machine is working main function:
Major in profiling processing of the granite and marble. Can cut in different size of arc slab, solid column and hollow column and large scale stone line, letter

TOKSEL MULTIWIRE BLOCK-CUTTING MACHINE: MEGALODON
Megalodon which offers various wire thickness options, is first launched with 5.3mm. wires in İstanbul Marbletech fair. Thin wires provide high cutting speed and less waste of raw materials. The precision cut feature of the machine transforms raw stones in the quarries into high value added products.
With hot-dip-galvanizing and epoxy paint MEGALODON is firm in any condition. It has TOKSEL’s traditional all-over-auto lube system as well.
Compared gangsaw machines, Megalodon allows changing thickness settings more practically when needed. You can produce from 15 to 65 cm. slabs, now with much higher performance with Megalodon.
Industrial Advantages of MEGALODON
High cutting speed
Minimum waste of raw materials
Lower foundation expenses
Less space
Cuts both marble and granite
Energy saving up to 25%
Less need for workforce
Able to cut slabs

4 columns block cutter machine for cutting marble, travertine and limestone blocks into strips by means of one or more vertical discs and a horizontal disc. It works on stationary block.
M586 is available in several versions according to the vertical disc maximum diameter (from 1300 to 1700 mm), the cutting system and the main motor power. It can be equipped with automatic or semi-automatic unloaders.
Pedrini M586 block cutter is the result of the technological evolution deriving from the manufacturing of more than 2000 models and includes all the necessary characteristics for the production of strips by means of diamond discs.
M586 stands out for its versatility in the cutting of blocks with various dimension and with more or less regular and squared shapes.
The building semplicity, the simple use and the flexibility of every single model of M586 allow for the easy interchange and substitution of diamond discs.
During the cutting phases the diamond discs are cooled ith water by means of distributors designed to ensure their perfect lubrification.
M586 manufacturing technologies allow for the utilization of an up to 220 HP vertical disc motors, making profit of the whole installed power to achieve the maximum cutting speed.
The 4 columns producing the up and down Y axis movement are solidly anchored to the foundations and are stiffened at the top through three connecting beams.
Two reinforcing ribs allow to have the frontal part open to facilitate the usage of the various strips unloading systems and the possible loading of the block directly inside the machine, on the ground level.
The columns house the low friction precision screws, which are synchronized through three shafts that connect the angle transmissions placed on each column. These screws operate into lead nuts mode in antifriction alloy fixed onto the sliders, which travel along the guides that are directly machined onto columns structure.
All lead nuts are equipped with a drop safety system that activates when these are worn.
The bridge movement on Z axis from right to left takes place on two movable beams fixed on the up and down sliders.The translation movement of the bridge is machined on the upper part of the beams by sliding on an anti-wear rollers cage to facilitate the side sliding.
The bridge, built in large thickness normalized steel work with honeycomb structure, houses the transmission for the right-left movement and it is composed of a connection shaft driven through a gear motor/pinion/rack system.
The exclusive double “V” guides which drive the disc holder trolley in a constant and linear way along the cutting and return strokes X axis, are machined onto the upper part of the bridge. A series of oil pits ensure the “V” guides lubrication during the cutting and return stroke movement.

1) Siemens smart PLC control system makeshigh automation performance and easy.
2) Adopts 4 pillars for spindle sliding, which ensure the structure of the machine is steady and the lifting is stable.
3) Two-slider frame structure driven synchronized by screw with high stiffness and stability.
4) Sliding system of X and Y axes on linear guides and racks both in oil bath lubrication grants smooth and high production.