Stone Surface Processing Machines in Turkey

Number of Polishing Heads : 6/8/10/12/14/16 Pcs
Polishing Head Plate Diameter : 520 mm
Polishing Head Motor Power : 11 kW
Working Width : 2200 mm
Working Thickness : 8-80 mm
Machine Width : 2900 mm
Machine Height : 2400 mm

The “Prime 2200 – M” Slab Polishing machines are manufactured in worldwide standards in order to meet the customer needs without compromising the material quality. The machine is able to process any type of material in the best way by the automatic working of the polishing heads in excellent harmony during the crosswise movement of the bridge over the slabs.
Prime 2200 – M Slab polishing machine is controlled by a PLC unit and works in full automatic system. The machine is equipped with an Industrial PC control panel. The operator sets all the working parameters from this panel. The abrasive consumption, belt speed, bridge speed and production statistics all these information could be followed with this panel.
The special design of the bench ensures the absence of vibrations, better polishing quality and long working life. The working surface is rectified with CNC machines to achieve total planarity all over. The bench can be covered by stainless steel optionally. The special conveyor belt has a multilayer structure to achieve even movement.
The spindles have been designed taking special care to the most delicate structural and kinetic aspects which are subject to wear. Thanks to our special pneumatic system, the minimum lifting of the plates from the slab surface allows the machine to work with higher speeds and better edge polishing. For high efficiency each spindle is equipped with a specifically engineered abrasive holder plates which holds 9 abrasives and ensures an extremely high removal capacity and work stability for a uniform and perfect polishing even up to the edges of the material. The special abrasive holing plates are provided with an exclusive shock-absorbing system ensuring the correct flexibility and a homogenous and optimal working pressure. The results are a perfect polishing quality as well as a lower consumption of abrasives.
The beam forms a single unit structure made with very thick steel plates. Thanks to the special design of the beam the vibration and deflection of the beam are prevented. The spindle units are located at the centre of the beam to give utmost balance to the abrasive heads. The dynamic beam movement is provided by brushless type of motors. The whole beam system is both a compact and rigid unit, it reaches such dynamic acceleration/deceleration ramps and speed that have never been achieved before. The beam is the fastest worldwide with 70m/min speed.
The machine is equipped with an automatic electronic profile reading device. The devices can identify the shape and thickness of the slab without any surface contact. The machine has an automatic lubrication system. This system ensures the lubrication of spindles within the requested time intervals.
Find the video of the machine in the link below;
https://www.zimek.com.tr/plaka-cila-makinesi#gallery-4

Automatic Surface Pitching Machines
It is the world’s most serial blasting stone manufacturing machine.
The appearance surfaces of natural stone, marble, travertine, brick, tile, lock stone and other materials gives the appearance of a tree that has been flamed and hammered or cut off in the vertical bark.
Conveyor belt speed can be adjusted up to 0-3,5m/min.
Processing engine power can reach up to 2.2 kw.
With the machine;
-Tool sets for four different dimensions that customer will use (shown in table)
-Measure adjustment silvers,
-Measure adjustment mountings,
-Measure cutting devices are supplied.
Automatic Liquid Lubrication System
Automatic surface broken machine, cutter head bearings and all working on each other are lubricated with automatic lubrication from the central system.
In the automatic liquid lubrication system, when the liquid oil falls below a certain level, the machine automatically shuts itself off and doesn’t work until the oil chamber is re- filled with supplemental oil.
Serial Production With Yp-200
At the entrance and in the machine, adjustable stone printing systems are available in the automatic surface broken machine. 5, 7.5, 10, 15, 20 cm (optional) surface width Stones are produced by the machine for decorative purposes. In order for the machine to perform mass production, the stone thickness should be at least 1/3 of the surface width (the type of stone, hardness-softness-dry etc.). During the duplicate production phase, natural or artificial Stones are given to the machine and the surface flapping process is taken out of the machine in the finished way. During the broken, the waste is placed under the machine and the machine’s integrated wheelbarrow can be dropped on its own and easy to clean. As a duplicate production target, Toksel Makine Automatic Surface Broken Machines have stone printing systems.

It is used to round the sharp edges of the marble and to give the old surface effect.
This process provides vibration to move with the vibration.