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Quartz slab press machine automatic press line, Artificial Stone Machine

$500000-1100000

Type: Artificial Stone MachinesPressing Machine
Usage: Artificial Stone
After-Sale
Lead Time: 90 DAYS
Warranty:12 Months
Install and Guarantee:Customer pay for installation, Remote guidance installation, Third-party team installation
Maintenance:Online software upgrade, Regular guidance & maintenance, Remote troubleshooting
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EASTSTAR MACHINERY CO.,LTD
Quartz slab press machine automatic press line, Artificial Stone Machine

ChinaChina idicon

EASTSTAR MACHINERY CO.,LTD

Eatablished :Jan 26,2016

Main Product:

Stone Machine| Stone Cut Polishing Machine| Terrazzo Stone Making Machine| Artificial Marble Block Press | Terrazzo Cement Marble Machine| Quartz Press Machine|

View Company profile
Machinery Function Features
Eaststar Artificial Quartz Stone Production Line
The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab
Process formula and raw materials consumption(unit:kg)
mixer powder
Mixed Resin
Initiator
weigh
178
85.44
21.36
0.2136
Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages:
,Eaststar:
(1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000.
:3.25*1.65,4~5,20,25,38
(2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7.
,:2.35-2.45g/cm3; 6-7
(3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality product.
(4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab.
(5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy.
(6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product.
:6-9%,,
(7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost.
(8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power.
Raw material and formula
SiO2 powder ( please see our stone powder grinding mill machine)
Natural quartz scrap;
Powder;
Resin;
Initiator;
Firming agent, etc.
Specification ( ,,: Full Automatic and semi automatic. )
Artificial quartz slab size :
3250*1650mm; 3250*1250mm;
2450*1850mm; 2450*1650mm.
Total powder: Max.850KW, Avg.600KW;
Capacity: 4-5 Minutes produce 1 piece quartz slab
Land Area Requirement
Raw material warehouse:2000 .
Artificial quartz production line workshop: 2000
Warehouse: 2000
Technical Data
Parameters
Unit
ES3250
Vibration in minute
pcs
1
Max. slab thickness
mm
60
Min. slab thickness
mm
15
Production capacity
piece/hour
20
Max. slab length
mm
3250
Machine overall length
mm
100000
Pressing cycle
minute/piece
4
Vibration motor power
kw
450
Approx. Weight
Kg
10000
Sound pressure level
dB
25
Machine overall height
mm
8500
Max. loading
Kg
200
Pressure
T
10000
Compressed air
NL/min
10000
Machine overall width
mm
20000
Max. slab width
mm
1650
Max. Production
m2/h
3250
Minimum air pressure
bar
1000
Total power
kw
450
Processed Stone Photos
  • quartz tile

    quartz tile

Work Example

The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab

Components
Consumables
  • Press machine

    Press machine

After-Sale
InstallVideo
OperationVideo
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