Artificial Stone Machines

Machinery Function Features:

AUSAVINA MORTAR MIXER
- Designed for mixing mortar with cement and sand within 30-60 seconds.
- Small Mortar Mixer combines with the wheels system to move easily in a narrow working place for the one-person job.
- Detachable and separate pieces for easy transporting and cleaning.
- Uses a single-phase motor.
- The motor operates quietly for use in many places including residential areas.

Machinery Function Features:

Double tower oven line type HTR-B is suitable for large production of 25-30 slabs/h with capacity 30 and 45 slabs with two separate towers & a single elevator each, to drive the trays in the tower. The one tower is for drying and the other for polymerization. At the bottom of the line conveyor chains are returning the empty trays from the end to the start of the line.

The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 50 Ton capacity.

Machinery Function Features:

Hydraulic press EVO 6608/2450 has been designed for pressing ceramic tiles with max pressing force of 6608 tons and span of 2450.
Maximum pressing force 6600 / 64.7 Tons / MN
Maximum service circuit pressure 160/16 Bar / Mpa
Maximum circuit pressure 350/35 Bar / Mpa
span between the columns 2450 mm
Max distance between bed and crossbar 750 mm
Maximum travel of mobile crosspiece 250 mm
Maximum extraction force (Syncro) 22.5 / 0.22 Tons / MN
Maximum thickness of the soft 75 mm
Number of lifting push points 4
Number of presses per cycle 1-2-3-4
Number of cycles / min up to 16 cycles / min
Hydraulic circuit oil quantity 2600 Kg
Main motor power 160 kW
Press auxiliary services power 15 kW
Power for heating molds 30 + 30 + 15 kVA
Net weight (excluding molds) 159 Tons
Maximum loading width 2230 mm

Machinery Function Features:

SMan Vsi Crushers is for the reduction of hard and abrasive rocks & ores.The natural way of impact & grinding of Rock on Rock results in shaping the particle like natural sand making it very close to natural sand.its Rock on rock technology ensures minimum operating costs along with least wear & tear.

Machinery Function Features:

Material: Calcium Carbonate
Dimension: 15000*13800*16000(mm)
Special Design: Vertical Roller Mill, 7/24 automatic continuous operating
Function & Application: Calcium Carbonate mill, namely, is be used to grind & micronize Calcium Carbonate mines to smaller particle or powder.
Safety Standard: CE Certificate
Award of the machine: China Low Energy Consumption & Low Emission Products

Machinery Function Features:

Along with the large number exploitation of natural quartz, marble and all kinds of natural stone mineral resources around the world dried up. artificial quartz due to its superior performance of building decoration (wear-resisting, withstand voltage, high temperature resistant, corrosion resistance, prevent infiltration, no radioactive pollution) and reusable environmental features is enjoyed by all over the world, artificial quartz stone market development prospects are very broad;
Artificial quartz stone production line is use quartz powder and all kinds of artificial quartz materials for mixing, vibration, pressure, vacuum molding,high temperature curing shapes etc. process machinery,eventually manufactured high quality artificial quartz stone slab of equipment combination! The production line machine performance directly determines the final quality of the artificial quartz plate is good or bad;

Artificial quartz stone production line video:

Technical
Because of artificial quartz large market demand, a lot of stone factory began work on artificial quartz stone production line, but because they choose not to mature of production line, eventually produce unqualified artificial quartz products, and eventually lost the market.

Artificial quartz stone production line part

So what kind of artificial quartz is to produce high quality of the production line? Through many years of market research, we determine the artificial quartz must meet the following four conditions completely, even if one condition does not conform belongs to the false artificial quartz stone.

1)the resin content (including all liquid materials) 7-12%.
Less than 7% toughness, easy to fracture; More than 12% quartz stone slab deformation easily. We know that many manufacturers of resin content at about 15%, so was false quartz.

2) must be under vacuum forming.
Low pressure forming or casting forming, compactness of quartz plate is not enough, have bubble, easily fracture, no fouling resistance. A lot of factory production line equipment is given priority to with low pressure forming, is far less than 2.5 g/cm3 density, so was false quartz.

3)Curing under high temperature.
High quality synthetic quartz must go through the curing under high temperature to finalize the design, such a plank to a persistent deformation. But a lot of processing technology in order to save costs, using cold curing or under 100 ℃ low temperature curing shapes is given priority to, so is false quartz.

4)the hardness of quartz plate must be provided by the quartz sand.
the glass not quartz , the proportion of glass particles in the quartz plate must be in the following 20% (mass percent) .

Artificial quartz stone working

On the whole, Artificial quartz materials and ingredients decision features, production process decision of quality.

Our artificial quartz stone production line to provide technical support to customers for free formula, to satisfy the customer different processing needs.the production line custom design according to the actual factory to power and improvement.

Artificial quartz production line if you have any questions, you can contact us, we offer a free consultation and custom service factory design!

Production Machine
1)raw materials mixing process of science. uniform high quality hybrid material is the basis of artificial quartz stone slab;
Artificial stone mixer

Science of artificial quartz formula, in addition to explain the allocation of raw materials, the most important thing is to strictly control each kind of material to join time, different materials to join order and stir to form different quality of artificial quartz mixed raw material;

Artificial stone sealed mixer is the main equipment, the machine adopt opening design, very easy to clean it,six long-off inconsistent plastic rods, prevent the emergence of The formation.equipped with multiple limit switches,ensure material accurate;

2)Vacuum high-pressure forming step completed at the same time;
artificial quartz stone machine

Vacuum vibration noodle press is the most important artificial quartz machine, this equipment has obtained two patents, is to generate high quality assurance of artificial quartz;

Vacuum noodle press vibration to artificial quartz material and equipment to neutralize density, high hardness, and single energy saving 15% ~ 30%, the system energy saving more than double; Vacuum vibration noodle press determines the size of the artificial quartz stone slab size, we can for you to customize the width 760-1650 - mm, length: 2440-3100 - mm of any size of artificial quartz slab;

3)High temperature curing finalize the design
large curing furnace
We use the high temperature plate stability room (large curing furnace), reasonable adjust temperature, fast curing, save a space effectively;

Our artificial quartz production line here has been to produce high quality artificial quartz stone ishihara, in order to ensure the final quartz stone slab production rate, we design for the customer the final plate thickness polishing, safeguard plate thickness uniformity and brightness;

In order to make the forming of the sheet thickness, board face level off, so to thicknessing in polishing plate first. The quartz plate surface treatment, grinding and polishing brightness, the final step of stone plate processing and wholesale.

Stone calibration machine

Stone calibration machine is carried out on the marble slab thickness, guarantee unified plate specifications;

The Stone calibration machine is coarse grinding machine for cutting marble surface after polishing, for further production and processing;

4)The samples of artificial quartz stone production line show:
artificial quartz stone

Machinery Function Features:

Full automatic quartz stone making machine, quartz slab machinery, engineered quartz stone plant, artificial quartz stone production line
The best press machine with low noise, no need foundation, super stable performance, low power.
Total power: 80KW
Vacuum capacity: 600L/S
Max Slab size:1850*3250mm
Capacity: 20*30 slab per hour
Control: PLC controlled automatic machine
Mold: Glass mold/steel mold/plastic mold

Machinery Function Features:

Press machine is the key point of the whole pressing line. JTM quartz press machine is the revolutional product in the field engineered quartz stone machinery . JTM press machine is with super stable perfromance, super efficient production performance. Today JTM install more than 500 press line all over the world.JTM press is one the most efficient press machine all over the world. Can finish pressing one slab in about 2-3 minutes.JTM press no need foundation, reduce the installation charge.

Machinery Function Features:

It crushes any type of both syntetic and stone material.
It can look after 1m3/hour.
Electric motor 5,5 Kw. This enables the 2 crushers to perfectly dispose of syntetic materials.
It can be set at 3 grades, this enables each customer to crush their material exactly how they want you can easily imagine how you can save money on your waste disposal costs this way.
Easy to use control panel set in the front of the machine.
Easy to use manual lubricating device.

Machinery Function Features:

The horizontal dryers, available in "single" or "multi-channel" version with high technological performance, can be used to dry all types of ceramic products.
Throughout the line, the structure is modular, with independent adjustment, this type of structure offers simplicity of construction and extreme rapidity of assembly and start-up.
The independent multi-level channels, easily adjustable from several control points, allow the production of different formats, guaranteeing considerable flexibility and an increase in production.
Both in the single-channel and multi-channel versions, the length of the thermal unit depends on the dryer.
Main advantages:
high drying efficiency, thanks to the hyper-convective exchange, allows for minimum consumption (<1300 Kcal / Kg H2O evaporated) and a maximum temperature difference on the product equal to 5 ° C;
reduced installation spaces thanks to the inclined extraction;
the movement system of the metal rollers is regulated by a series of gearmotors which allows to obtain a uniform advance of the product;

Machinery Function Features:

product tile,terrazzo machine www.istanbulmakina.com

Machinery Function Features:

artificial quartz stone production line is with high efficiency, high quality machinery. It is mainly used as machinery or plant to produce Quartz slab ,engineered quartz slab.
Advantages of JTM Artificial Quartz Stone Production Line.
1) Efficient. Max capacity can be 20-30 slab per hour
2) Eco-friendly, Low noise, low power consumption
3) Stable performance: Min less maintenance compared to other machinery
4) Low production cost. Save 10% material, save 5-10% pollyster resin.

Machinery Function Features:

JTM polishing machine is PLC controlled full automatic equipment. Can be used to polish all kind of stone slabs include quartz slab, granite slab, ceramic , marble slab etc. The polishing machine is equiped with 6 pieces T2 abrasive 170mm length, total dia is 560mm for each polishing head.

Machinery Function Features:

Enriched with new models and fittings, the Evolve family of digital decorators is by far the most complete and versatile on the market, able to express an impressive color space or enhance the new materials and new digital ceramic effects thanks to the new Evoplus versions.
EVOSEVEN able to house up to 7 color modules
EVOFIVE able to house up to 5 color modules
EVOTHREE able to house up to 3 color modules
Main advantages:
COMPACTNESS AND DUCTILITY
EASE OF ACCESS AND MAINTENANCE THANKS TO THE AUTOMATIC CLEANING SYSTEM
ENHANCED SUCTION
MANAGEMENT OF MACHINE PARAMETERS FROM SINGLE POINT
LOW POWER INSTALLED
SPEED OF IMAGE LOADING
UP TO 7 COLOR BARS IN AN EXTREMELY CONTAINED SPACE
Number of color bars: 3
Printing area: 700 mm
Resolution: 360 x 360 dpi at 24 m / min
Resolution: 360 x 360 dpi at 48 m / min *
Maximum printing speed: above 50 m / min
Variable drop dimensions:
up to 8 levels of greyscale
Print type: Inkjet drop on demand
Brand and model of printheads:
XAAR 1001 GS6 / GS12 *
Belt conveyance by means of brushless motor with
optical encoder and reduction unit with zero clearance
Belt width: 750 mm
Power supply: 400 VAC Three-phase 50 Hz + N + T
Power: 5 kW
Filtered compressed air: min. 6 bar
Machine footprint (L x D x H):
2200 mm x 1500 mm x h 2000 mm
Conditioned booth footprint (L x D x H):
4100 mm x 2800 mm x h 3000 mm

Machinery Function Features:

Used to mix cement and sand.
With the easily flexible wheel design even in the narrow space to save labour.
Using a single-phase electric motor.
Compact, convenient for transportation or cleaning.
High work capacity to mix cement and sand.

Machinery Function Features:

Quality Material:JTM use high strength steel to weld the body of the calibration machine to make sure the machine is strong enough.
Easy Operation And Maintenance:The calibration machine is with very simple design, so the operation and maintenance of the machine are simple and convenient.
High Efficiency:JTM calibration machine is equipted with heavy duty calibration head with high efficiency
Automation:PLC controlled automatic calibration machine.

Machinery Function Features:

Artificial Quartz Stone Machine is with very simple and practical design. Advantages of simple design is that it can reduce the pollution of the material during production.
JTM Quartz Slab Press machine is 2 times the speed of other press, save 50% Electricity,save 10% material, save 5-10% polyster resin
JTM artificial quartz stone production line is customized designed according to the situation of the customers. Each lines are different. But mostly are include quartz slab batching system, quartz slab press machine, heating oven, stone polishing line etc.
Since 2014, JTM invented the patent quartz stone press machine. It is the revolutional product of artificial quartz stone machine. The press machine is silent and intelligent product which is even more efficient than Italian Quartz Press machine.

Machinery Function Features:

Honzhan HZ-A324 UV printer is deluxe version of high precision micro piezo printer which with effective 320*440mm printing size,high resolution printing for outdoor and indoor small stuffs printing.1440dpi high resolution leads the small UV printer to a new standard.
stone printing machine

Machinery Function Features:

1、Stable Performance Equipe with heavy duty gear box, JTM planetary mixer is with stable performance.
2、Optimized Design The spider are covered with high resistant material. Also the inner side of the mixer are covered with glass linear.
3、Easy Clean And Maintenance The optimized lifting system and glass linear make it easy to clean the mixer completely。
4、Auto Discharge The mixer is with auto dischagre system.

Machinery Function Features:

In China, JTM quartz slab machine equals with high quality,rich experience,stable performance,professional etc. Once they install one JTM quartz surface press machine, in a short time they will change all their quartz stone press machine to JTM. Cause during the comparison they will see the great advantages of JTM quartz slab machine:
1) Super stable performance: 3-5 years the press machine no need repair
2)High efficiency: JTM press can press one jumbo slab in about 3 minutes, the fastest press machine ever seen in the market
3) JTM press save 5-10% polyster resin. This is huge advantage in China market
4) JTM press is full automatic press with low noise and perfect vibration.

Machinery Function Features:

Sizes from 300mm to 1600mm
Up to 8 fixed and/or swinging rollers
Work accuracy.
Tools savings.
Long-lasting mechanical reliability.
Sturdy tool.
Fast replacement of the diamond roller.
Rotary motion without any imperfections.
Tiles with a highly structured surface require special packs of diamond discs that ensure more intense abrasion.
Spindles for swivelling diamond abrasive roller mounted on a cross slide equipped with motor with engine connecting rod and crank, and gear motor with worm screw controlled by inverter.
Surface finish particularly smooth and suitable for further polishing.

Machinery Function Features:

quartz slab plant machine
Advantage:
utand quartz slab plant machine has Auto, Semi-auto, Manual quartz slab plant production line machinery, stable and efficient, to meet the needs of different customers.
Our quartz slab plant machine products size:
length*width*thickness (2400-3500)*(800-2000)*(8-35)mm
Support:
Utand have professional Technical and R&D team, provide turnkey customization service for customers!

Machinery Function Features:

1、Quality Material
JTM use high strength steel to weld the body of the cutting machine to make sure the machine is strong enough.
2、Easy Operation And Maintenance
The cutting machine is with very simple design, so the operation and maintenance of the machine are simple and convenient。
3、High Efficiency And High Adaptablity
JTM edge cutting machine is one of the most efficient cutting machine can cut thousands of slab per day. Also the length and width of the cutting balde is adjustable to cut slab with different size.
4、Automation
PLC controlled automatic cutting machine.

Machinery Function Features:

Pure bright is a used for machining surface of quartz stone plate device, it can be infiltrated ultra protective material (adhesion) on the surface of tiles, so that through the quartz stone plate surface after processing has a very good brightness. Pure bright characteristics:

1.by adjusting the protective material formula, quartz stone plate surface can make the processed has antibacterial, antiseptic and self-cleaning effect.

2.By using this equipment, the production speed of up to ~10m/min;

Quartz stone plate surface gloss. After nano polishing production line processing can be up to 90 degrees, close to the mirror effect, and the antiskid effect and processing and is very close to the front.

Machinery Function Features:

Sizes from 1200mm to 1800mm
For the specific processing of large format slabs up to 2100 mm, a rougher is available with one radial head with up to 20 spindles driven by individual motors. Roughing can be produced in combination with fixed rollers heads.
Maximum rigidity and even rotation
Total weight of the carousel: 2200 kg
Carousel speed: 38 min at 50 Hz/m max 15/60 rpm
Speed with tool contact: min/max 10/45 m/s
The adjustable work pressure ensures that the front and rear edges of the slab are held firmly in contact with the conveyor belt during processing, so as to obtain the best results even with flexible materials that tend to bend under the pressure of the tools.
The heads are raised by 4 brushless motors that operate in sync to avoid any misalignment due to mechanical backlash of the transmission system.

Machinery Function Features:

Artificial stone mixer machine adopt opening design, very easy to clean it. the mixer adopts planetary rotation way ,can prevent the emergence of lump.



This mixing machine is used to mix Artificial quartz slab solid material and liquid material together evenly before distribution to the Artificial quartz vacuum vibration pressing machine.



This Artificial stone mixer is close type,so it small footprint,low overall equipment and motor power,Stir evenly, high speed, well sealed, and no vibration,high discharge speed,rotating body design, less residue.



Utand Artificial stone mixer dose of accurate and easy to operate,six long-off inconsistent plastic rods, prevent the emergence of The formation.equipped with multiple limit switches, high safety!

Machinery Function Features:

The machine only request worker to press the button ON/OFF. When suck the slab,through the proximity switch to give the signal to sucker machine to achieve the automatically suck the slab and discharge the slab.The procedure for sucking is trough the photoelectric tube control,the whole process without man control,all are automatic control by program.It only take 1 minutes to suck the slab to the rolling table which reduce the labor intensity effectively. The sucker loader can rotate 180 degree which is suitable for remove the vertical or horizontal slab storage. Base on the request ,can storage the slab with surface & back side. On the meantime it can walk automatically which is suitable for storage the slab with a certain distance. Power : 7.1KW

Machinery Function Features:

1、Quality Material
JTM use high strength steel to weld the body of the cutting machine to make sure the machine is strong enough.
2、Easy Operation And Maintenance
The cutting machine is with very simple design, so the operation and maintenance of the machine are simple and convenient

Machinery Function Features:

Sizes from 300mm to 1650mm
From 8 to 24 heads
Machine for tile surface finishing.
The polisher with a swinging motion operated by two beams is used to control the transversal movement and speed of the heads in infeed and outfeed in an independent way in order to meet any kind of manufacturing requirement.
The head support beam has been designed with the use of inite element calculation programs to improve the dynamic response of the swinging motion. In the picture the red color represents the area of greatest deflection of the beam.
This prevents material from building up between the tool and the tile, thereby ensuring machining is much more efficient.
During the POLISHING stage, machining requires greater force on the ceramic material. The pressure can reach 4 bar. The LAPPING stage requires less intense machining and there is a tendency to use the head unit as a counterpressure element, which exerts less weight on the tile.
When the head is restarted, the pressure and counterpressure system is automatically disabled for about a minute, which allows the new tools to adapt to the machining process.
On each head is mounted a position gauge to continuously control the wear of the tools.
Lubrication system can be used to periodically top up with clean lubricant. Excess grease is ejected into the designated containers. Correct maintenance on the system ensures there is no water infiltration and condensation in the heads.
Tile absence and/or breakage control, commanding a sequenced automatic lifting of the heads.
New variable Geometry Polishing Head
To achieve:
Better gloss homogeneity
Less tools consumption
Greater polishing flexibility

Machinery Function Features:

Eaststar artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab.

Machinery Function Features:

Eaststar Artificial Quartz Stone Production Line
The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab
Process formula and raw materials consumption(unit:kg)
mixer powder
Mixed Resin
Initiator
weigh
178
85.44
21.36
0.2136
Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages:
,Eaststar:
(1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000.
:3.25*1.65,4~5,20,25,38
(2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7.
,:2.35-2.45g/cm3; 6-7
(3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality product.
(4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab.
(5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy.
(6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product.
:6-9%,,
(7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost.
(8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power.
Raw material and formula
SiO2 powder ( please see our stone powder grinding mill machine)
Natural quartz scrap;
Powder;
Resin;
Initiator;
Firming agent, etc.
Specification ( ,,: Full Automatic and semi automatic. )
Artificial quartz slab size :
3250*1650mm; 3250*1250mm;
2450*1850mm; 2450*1650mm.
Total powder: Max.850KW, Avg.600KW;
Capacity: 4-5 Minutes produce 1 piece quartz slab
Land Area Requirement
Raw material warehouse:2000 .
Artificial quartz production line workshop: 2000
Warehouse: 2000

Machinery Function Features:

Cutting sizes from 150mm to 3200mm
Splitting sizes from 200mm to 3200mm
Up to 8 powered heads – 6 fixed engraving heads.
Machine to obtain sub-sizes through splitting.
The machine can operate in two modes and meet a wide range of production needs:
Pre-cut + engraving: the tools equipped with discs make partial cuts on the bottom; subsequently, incipient fractures are made on these cuts by means of engraving heads.
Engraving: is carried out only by means of engraving heads so as to make incipient fractures directly onto the original surface of the material. The above operating mode can only be applied to smooth, even surfaces, free of internal tensions.
Pre-cutting and engraving head:
Powered cutting unit with electric spindles with fixture for cutting discs. At the base of each cutting head is mounted a bar with press rolls that hold in line the material during machining, absorbing the stresses transmitted by the tool.
The idle heads have the opportunity to bring two different types of engravers, one with a greater diameter for smooth or one with a smaller diameter, used for efficiently engraving even uneven surfaces.
Roller splitting:
The machine is used to split ceramic slabs along one or more incipient fractures made previously. The slab is split without stopping its forward motion along the line.
The slab, carried by a conveyor belt, passes through 3 cross rollers with independent adjustment systems, placed two above and one below the conveyor belt to create a condition of interference which causes the rupture along the incipient fracture lines.
Engraving and cutting with automatic dynamic tile centering device with pneumatic actuator and handwheel adjustment.
Splitting unit consisting of 2 upper rollers with horizontal position adjustment system made up of electric jacks that adjust the machine for cutting slabs of different sizes. 1 bottom roller with vertical adjustment system made of a manual jack that adjusts the machine for cutting slabs of various thicknesses.

Machinery Function Features:

Features of Eaststar cement stone slab pressing machine: Main frame: Raw materials adopts cast steels and other high quality steels. high compressive strength, high resistance to deformation and stable performance, firm and durable. Guide posts: special steel and fine manufacturing. Hard chromium plating and special prcessing, the surface has high sliding and abrasion resistance. Mould: using Cr12 and other special mould has high accuracy, strength and abrasion resistance, wear well and no distortion. Molding: mix the materials together with proper ratio; and then the mixer mix them into paste and make sure them has good liquidity. The products after pressing have high density and strength. Products: manufacture different sizes and types tiles just by changing moulds. Feeding systems: doser adopts sensing pneumatic drive technology, with air cylinder the mixer feed and graduated cylinder ration. The feeding has high accuracy and low error. Computer control and human-machine interface. Integrated machanical and electrical, hydraulic pressure and pneumatic, make the whole system automation degree high and good handing. At the same time, the machines don’t need professional staff, just give workers simple traning and they can operate.

Machinery Function Features:

Sizes from 300mm to 1650mm
Up to 7 fixed engraving heads
Up to 14 powered heads
Machine used to make one or more incipient fractures on a glazed porcelain stoneware tile without being stopped, thus optimizing the output of the line.
The tools can be used to engrave only the superficial section of the tile or to make a full cut. In the first case, the aim is to prepare the product for subsequent engraving and splitting by removing the structure or the surface enamel coating that often features internal tensions that would make it difficult to obtain a controlled incipient fracture. Subsequently, a set of cushioned engraving heads, placed in line with the cutting tools can make the incipient fracture by means of idle diamond abrasive rollers.
At the inlet of the machine the tile is centered on the conveyor belt that carries it, and is held in place by a centring device equipped with side wheels. The tile then passes under one or more bridges that bear the cutting unit; they have adjustable height and are equipped with powered disc tools.
Powered cutting heads with multi-angle electric spindles with bevel gear and fixture for cutting discs. At the base of each cutting head is mounted a bar with press rolls that hold down the material during machining, absorbing the stresses transmitted by the tool.
Engraving heads
Cushioned engraving heads with quick tool replacement. The idle heads can carry two different types of engravers, one with larger diameter for smooth materials and another with smaller diameter for efficient engraving even of uneven surfaces.
High versatility
The machine is extremely flexible, and can operate in three different modes:
Cutting, operation during which the disc cutting tools are cutting through the entire depth and complete the entire process.
Pre-cut + Engraving: the tools equipped with discs make partial cuts on the bottom; subsequently, incipient fractures are made on these cuts by means of engraving heads.
Engraving: is carried out only by means of engraving heads so as to make incipient fractures directly onto the original surface of the material.
OPTIONAL
Motorized devices for the adjustment of the vertical position of the heads by means of asynchronous motors without inverter, but with encoder, homing position, with external ammeters that show the current consumption, and adjustment via the operator panel, through the totem installed on the machine.
Addition of a disc cutting head, without inverter, for speed control: maximum motor power 7.5kW.
Addition of an idle engraving head with pneumatically-actuated up/down movement control.
Addition of an idle engraving head with electrically-actuated up/down movement control.
Addition of disc cutting head holder bridge.
Machine conversion from wet to dry, assembly of inverters on cutting discs and control of suction enabling, maximum disc motor power 4kW.

Machinery Function Features:

cement water machine, terrazzo block press machine,cement water block making machine , full automatic artificial water stone production line

Machinery Function Features:

Sizes from 100mm to 3350mm
Types: with 8, 10, 12 spindles
Front Edge alignment system
Reduced size for easy access.
Twin brushless drive for extra performance high-dynamics (30×60 format = 60 pcs./min).
Automatic perpendicularity adjustment according to input from dimensional control.
Easy Change system double driving of the belts
Master Slave independent drives.
Maximum belt changing ease, quick replacement of the sliding surfaces and belt guide strips.
Time reduced by 75% compared to the competition.
Adjustable inclination
Upper chamfer
A couple of units for chamfering the top edges of the tile, which use a small-diameter diamond abrasive disc. The processing units are mounted on spring brackets oscillating around at an angle of 45°. The processing position of the tool is adjusted by means of a pneumatic cylinder with end stop screw.
Lower chamfer
Where provided, the machine is equipped with a pair of bottom edge chamfering units that use the same type of discs and are driven by bevel gear.

Machinery Function Features:

Quartz slab production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab.

Machinery Function Features:

The terrazzo stone production line is mainly composed of hopper, conveyor, mixing system, material distribution machine, mould, press machine,cutting machine,polishing machine.

Machinery Function Features:

Sizes from 150mm to 1200mm
Up to 3 cutting heads
High productivity also with difficult products (eneven surfaces, stressed materials) thanks to disk pre-cutting.
Small pitch between cuts thanks to the vertical motor arrangement.
Automatic disk lifting with height adjustment setting.
Motorized multi-scoring
Multi-scoring with motorized pre-cutting in just one transverse working stroke.
Up to three simultaneous scorings with pre-cutting at each stop.
Integrated continuous splitting cycle in one compact structure
Reduced overall dimensions of in line scoring-splitting system (-60% with respect to a continuous scoring line).

Machinery Function Features:

Sizes from 200mm to 3300mm
Up to 16 cutting heads
Automatic format change
Cutting system with multiple discs for the execution of longitudinal and transversal cuts on large slabs and high thicknesses.
By means of a variable number of cutting discs, positioned with great accuracy by a CN, it is possible to produce sub-formats and strips.
Perpendicularity of the cuts
Motion on belt
The slabs move forward on belts that run on interchangeable wear-resistant steel plates. Replacement of the belt is facilitated by the special structure of the base.
Pneumatic centring and alignment devices ensure perfectly perpendicular cuts on all formats.