Pressing Machine

Machinery Function Features:

Hydraulic press EVO 6608/2450 has been designed for pressing ceramic tiles with max pressing force of 6608 tons and span of 2450.
Maximum pressing force 6600 / 64.7 Tons / MN
Maximum service circuit pressure 160/16 Bar / Mpa
Maximum circuit pressure 350/35 Bar / Mpa
span between the columns 2450 mm
Max distance between bed and crossbar 750 mm
Maximum travel of mobile crosspiece 250 mm
Maximum extraction force (Syncro) 22.5 / 0.22 Tons / MN
Maximum thickness of the soft 75 mm
Number of lifting push points 4
Number of presses per cycle 1-2-3-4
Number of cycles / min up to 16 cycles / min
Hydraulic circuit oil quantity 2600 Kg
Main motor power 160 kW
Press auxiliary services power 15 kW
Power for heating molds 30 + 30 + 15 kVA
Net weight (excluding molds) 159 Tons
Maximum loading width 2230 mm

Machinery Function Features:

SMan Vsi Crushers is for the reduction of hard and abrasive rocks & ores.The natural way of impact & grinding of Rock on Rock results in shaping the particle like natural sand making it very close to natural sand.its Rock on rock technology ensures minimum operating costs along with least wear & tear.

Machinery Function Features:

Along with the large number exploitation of natural quartz, marble and all kinds of natural stone mineral resources around the world dried up. artificial quartz due to its superior performance of building decoration (wear-resisting, withstand voltage, high temperature resistant, corrosion resistance, prevent infiltration, no radioactive pollution) and reusable environmental features is enjoyed by all over the world, artificial quartz stone market development prospects are very broad;
Artificial quartz stone production line is use quartz powder and all kinds of artificial quartz materials for mixing, vibration, pressure, vacuum molding,high temperature curing shapes etc. process machinery,eventually manufactured high quality artificial quartz stone slab of equipment combination! The production line machine performance directly determines the final quality of the artificial quartz plate is good or bad;

Artificial quartz stone production line video:

Technical
Because of artificial quartz large market demand, a lot of stone factory began work on artificial quartz stone production line, but because they choose not to mature of production line, eventually produce unqualified artificial quartz products, and eventually lost the market.

Artificial quartz stone production line part

So what kind of artificial quartz is to produce high quality of the production line? Through many years of market research, we determine the artificial quartz must meet the following four conditions completely, even if one condition does not conform belongs to the false artificial quartz stone.

1)the resin content (including all liquid materials) 7-12%.
Less than 7% toughness, easy to fracture; More than 12% quartz stone slab deformation easily. We know that many manufacturers of resin content at about 15%, so was false quartz.

2) must be under vacuum forming.
Low pressure forming or casting forming, compactness of quartz plate is not enough, have bubble, easily fracture, no fouling resistance. A lot of factory production line equipment is given priority to with low pressure forming, is far less than 2.5 g/cm3 density, so was false quartz.

3)Curing under high temperature.
High quality synthetic quartz must go through the curing under high temperature to finalize the design, such a plank to a persistent deformation. But a lot of processing technology in order to save costs, using cold curing or under 100 ℃ low temperature curing shapes is given priority to, so is false quartz.

4)the hardness of quartz plate must be provided by the quartz sand.
the glass not quartz , the proportion of glass particles in the quartz plate must be in the following 20% (mass percent) .

Artificial quartz stone working

On the whole, Artificial quartz materials and ingredients decision features, production process decision of quality.

Our artificial quartz stone production line to provide technical support to customers for free formula, to satisfy the customer different processing needs.the production line custom design according to the actual factory to power and improvement.

Artificial quartz production line if you have any questions, you can contact us, we offer a free consultation and custom service factory design!

Production Machine
1)raw materials mixing process of science. uniform high quality hybrid material is the basis of artificial quartz stone slab;
Artificial stone mixer

Science of artificial quartz formula, in addition to explain the allocation of raw materials, the most important thing is to strictly control each kind of material to join time, different materials to join order and stir to form different quality of artificial quartz mixed raw material;

Artificial stone sealed mixer is the main equipment, the machine adopt opening design, very easy to clean it,six long-off inconsistent plastic rods, prevent the emergence of The formation.equipped with multiple limit switches,ensure material accurate;

2)Vacuum high-pressure forming step completed at the same time;
artificial quartz stone machine

Vacuum vibration noodle press is the most important artificial quartz machine, this equipment has obtained two patents, is to generate high quality assurance of artificial quartz;

Vacuum noodle press vibration to artificial quartz material and equipment to neutralize density, high hardness, and single energy saving 15% ~ 30%, the system energy saving more than double; Vacuum vibration noodle press determines the size of the artificial quartz stone slab size, we can for you to customize the width 760-1650 - mm, length: 2440-3100 - mm of any size of artificial quartz slab;

3)High temperature curing finalize the design
large curing furnace
We use the high temperature plate stability room (large curing furnace), reasonable adjust temperature, fast curing, save a space effectively;

Our artificial quartz production line here has been to produce high quality artificial quartz stone ishihara, in order to ensure the final quartz stone slab production rate, we design for the customer the final plate thickness polishing, safeguard plate thickness uniformity and brightness;

In order to make the forming of the sheet thickness, board face level off, so to thicknessing in polishing plate first. The quartz plate surface treatment, grinding and polishing brightness, the final step of stone plate processing and wholesale.

Stone calibration machine

Stone calibration machine is carried out on the marble slab thickness, guarantee unified plate specifications;

The Stone calibration machine is coarse grinding machine for cutting marble surface after polishing, for further production and processing;

4)The samples of artificial quartz stone production line show:
artificial quartz stone

Machinery Function Features:

Full automatic quartz stone making machine, quartz slab machinery, engineered quartz stone plant, artificial quartz stone production line
The best press machine with low noise, no need foundation, super stable performance, low power.
Total power: 80KW
Vacuum capacity: 600L/S
Max Slab size:1850*3250mm
Capacity: 20*30 slab per hour
Control: PLC controlled automatic machine
Mold: Glass mold/steel mold/plastic mold

Machinery Function Features:

Press machine is the key point of the whole pressing line. JTM quartz press machine is the revolutional product in the field engineered quartz stone machinery . JTM press machine is with super stable perfromance, super efficient production performance. Today JTM install more than 500 press line all over the world.JTM press is one the most efficient press machine all over the world. Can finish pressing one slab in about 2-3 minutes.JTM press no need foundation, reduce the installation charge.

Machinery Function Features:

It crushes any type of both syntetic and stone material.
It can look after 1m3/hour.
Electric motor 5,5 Kw. This enables the 2 crushers to perfectly dispose of syntetic materials.
It can be set at 3 grades, this enables each customer to crush their material exactly how they want you can easily imagine how you can save money on your waste disposal costs this way.
Easy to use control panel set in the front of the machine.
Easy to use manual lubricating device.

Machinery Function Features:

product tile,terrazzo machine www.istanbulmakina.com

Machinery Function Features:

artificial quartz stone production line is with high efficiency, high quality machinery. It is mainly used as machinery or plant to produce Quartz slab ,engineered quartz slab.
Advantages of JTM Artificial Quartz Stone Production Line.
1) Efficient. Max capacity can be 20-30 slab per hour
2) Eco-friendly, Low noise, low power consumption
3) Stable performance: Min less maintenance compared to other machinery
4) Low production cost. Save 10% material, save 5-10% pollyster resin.

Machinery Function Features:

Enriched with new models and fittings, the Evolve family of digital decorators is by far the most complete and versatile on the market, able to express an impressive color space or enhance the new materials and new digital ceramic effects thanks to the new Evoplus versions.
EVOSEVEN able to house up to 7 color modules
EVOFIVE able to house up to 5 color modules
EVOTHREE able to house up to 3 color modules
Main advantages:
COMPACTNESS AND DUCTILITY
EASE OF ACCESS AND MAINTENANCE THANKS TO THE AUTOMATIC CLEANING SYSTEM
ENHANCED SUCTION
MANAGEMENT OF MACHINE PARAMETERS FROM SINGLE POINT
LOW POWER INSTALLED
SPEED OF IMAGE LOADING
UP TO 7 COLOR BARS IN AN EXTREMELY CONTAINED SPACE
Number of color bars: 3
Printing area: 700 mm
Resolution: 360 x 360 dpi at 24 m / min
Resolution: 360 x 360 dpi at 48 m / min *
Maximum printing speed: above 50 m / min
Variable drop dimensions:
up to 8 levels of greyscale
Print type: Inkjet drop on demand
Brand and model of printheads:
XAAR 1001 GS6 / GS12 *
Belt conveyance by means of brushless motor with
optical encoder and reduction unit with zero clearance
Belt width: 750 mm
Power supply: 400 VAC Three-phase 50 Hz + N + T
Power: 5 kW
Filtered compressed air: min. 6 bar
Machine footprint (L x D x H):
2200 mm x 1500 mm x h 2000 mm
Conditioned booth footprint (L x D x H):
4100 mm x 2800 mm x h 3000 mm

Machinery Function Features:

Artificial Quartz Stone Machine is with very simple and practical design. Advantages of simple design is that it can reduce the pollution of the material during production.
JTM Quartz Slab Press machine is 2 times the speed of other press, save 50% Electricity,save 10% material, save 5-10% polyster resin
JTM artificial quartz stone production line is customized designed according to the situation of the customers. Each lines are different. But mostly are include quartz slab batching system, quartz slab press machine, heating oven, stone polishing line etc.
Since 2014, JTM invented the patent quartz stone press machine. It is the revolutional product of artificial quartz stone machine. The press machine is silent and intelligent product which is even more efficient than Italian Quartz Press machine.

Machinery Function Features:

In China, JTM quartz slab machine equals with high quality,rich experience,stable performance,professional etc. Once they install one JTM quartz surface press machine, in a short time they will change all their quartz stone press machine to JTM. Cause during the comparison they will see the great advantages of JTM quartz slab machine:
1) Super stable performance: 3-5 years the press machine no need repair
2)High efficiency: JTM press can press one jumbo slab in about 3 minutes, the fastest press machine ever seen in the market
3) JTM press save 5-10% polyster resin. This is huge advantage in China market
4) JTM press is full automatic press with low noise and perfect vibration.

Machinery Function Features:

quartz slab plant machine
Advantage:
utand quartz slab plant machine has Auto, Semi-auto, Manual quartz slab plant production line machinery, stable and efficient, to meet the needs of different customers.
Our quartz slab plant machine products size:
length*width*thickness (2400-3500)*(800-2000)*(8-35)mm
Support:
Utand have professional Technical and R&D team, provide turnkey customization service for customers!

Machinery Function Features:

Pure bright is a used for machining surface of quartz stone plate device, it can be infiltrated ultra protective material (adhesion) on the surface of tiles, so that through the quartz stone plate surface after processing has a very good brightness. Pure bright characteristics:

1.by adjusting the protective material formula, quartz stone plate surface can make the processed has antibacterial, antiseptic and self-cleaning effect.

2.By using this equipment, the production speed of up to ~10m/min;

Quartz stone plate surface gloss. After nano polishing production line processing can be up to 90 degrees, close to the mirror effect, and the antiskid effect and processing and is very close to the front.

Machinery Function Features:

Eaststar artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab.

Machinery Function Features:

Eaststar Artificial Quartz Stone Production Line
The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the → send them to the mixer by the conveyor → add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together → distribute material in the distribution machine → put the mixed material into press machine → vacuum vibration pressing and shaping → solidify in solidifying oven → cooling → quartz slab
Process formula and raw materials consumption(unit:kg)
mixer powder
Mixed Resin
Initiator
weigh
178
85.44
21.36
0.2136
Comparing with similar competitors' artificial quartz stone production machine, Eaststar machine with the following advantages:
,Eaststar:
(1).High production capacity : 1 rough slab per 4~5 min with 3.25*1.65m, (Thickness: 12~50mm ).Count as work time at 20 hours per one day and 300 days per one year , the yearly output will above 380000.
:3.25*1.65,4~5,20,25,38
(2). Quartz produced by our production line with high density and hardness: Density is 2.35-2.45g/cm3; Mohs' hardness is 6-7.
,:2.35-2.45g/cm3; 6-7
(3).High automation : Whole processing are controlled by computer, stable quality, manpower-saving, high product qualified rate, the mixer with the latest technology in the world, thorough-paced mixing and full-automation material feeding render certain the high & stable quality product.
(4).Abolition of the mold, saving costs, higher productivity and lessening the chance of deforming slab.
(5).New improvement of solidifying oven, using no-deforming steel slab, ensure planar slab; heated evenly; saving energy.
(6).Advanced shaping & solidifying technology: Resin using percentage is about 6%-9% only, largest saving production cost and ensuring the high-quality product.
:6-9%,,
(7).Stabilized and reliable of our machine, lowest failure rate and maintenance cost.
(8).Providing completed and dedicated technical support. Redesign equipments according to customer's practical demands. For example, design the solidifying oven heating using natural gas replaces electric power.
Raw material and formula
SiO2 powder ( please see our stone powder grinding mill machine)
Natural quartz scrap;
Powder;
Resin;
Initiator;
Firming agent, etc.
Specification ( ,,: Full Automatic and semi automatic. )
Artificial quartz slab size :
3250*1650mm; 3250*1250mm;
2450*1850mm; 2450*1650mm.
Total powder: Max.850KW, Avg.600KW;
Capacity: 4-5 Minutes produce 1 piece quartz slab
Land Area Requirement
Raw material warehouse:2000 .
Artificial quartz production line workshop: 2000
Warehouse: 2000

Machinery Function Features:

Features of Eaststar cement stone slab pressing machine: Main frame: Raw materials adopts cast steels and other high quality steels. high compressive strength, high resistance to deformation and stable performance, firm and durable. Guide posts: special steel and fine manufacturing. Hard chromium plating and special prcessing, the surface has high sliding and abrasion resistance. Mould: using Cr12 and other special mould has high accuracy, strength and abrasion resistance, wear well and no distortion. Molding: mix the materials together with proper ratio; and then the mixer mix them into paste and make sure them has good liquidity. The products after pressing have high density and strength. Products: manufacture different sizes and types tiles just by changing moulds. Feeding systems: doser adopts sensing pneumatic drive technology, with air cylinder the mixer feed and graduated cylinder ration. The feeding has high accuracy and low error. Computer control and human-machine interface. Integrated machanical and electrical, hydraulic pressure and pneumatic, make the whole system automation degree high and good handing. At the same time, the machines don’t need professional staff, just give workers simple traning and they can operate.

Machinery Function Features:

cement water machine, terrazzo block press machine,cement water block making machine , full automatic artificial water stone production line

Machinery Function Features:

Quartz slab production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight raw materials (quartz powder, sand, etc) by hopper → send them to the mixer by conveyor → add auxiliary material (resin, firming agent, coupling agent, etc), mono-color mixing and then mixing all together → distribute mixed material in the distribution machine → and then put it into press machine → vibrate and press in vacuum for shaping → solidify in solidifying oven → cooling → rough slab→cross cutting→ width cutting→ calibrating for A side→ turning slab over→ calibrating for B side→further polishing line→final slab.

Machinery Function Features:

Eaststar quartz slab press machine for quartz slab production line , with vacuum, hydraulic and vibration.Model NO.: ES-3250F
Customized: Customized
Color: Customized
Main Motor Power: Avg.600kw
Customer: Yunfu, Shenyang, Turkey, Vietnam, etc
Trademark: Eaststar
Transport Package: 12-16 Containers
Specification: 3250*1650*15~60mm

Machinery Function Features:

Hydraulic Vacuum Vibration Auto Quartz Stone Slab Pressing Machine
Esuton provide whole set quartz stone slab producing machine line, quartz stone countertops processing machine and so on.
Esuton quartz stone slab hydraulic vacuum vibration pressing machine is controlled by auto PLC controlling system, so whole slab pressing is full auto, the mould which have mixed raw material will go to pressing machine automatically, vacuum pump, hydraulic pump and vibration machine all will start and stop automatically.

Machinery Function Features:

Quartz Stone Auto Calibrating Machine
Esuton quartz stone calibrating machine include two type:
1. Multi-heads 2/4/6/8 heads belt conveying type quartz stone calibrating machine.
This series machine include calibrating heads fixed type that used to calibrate slabs whose width less than 900mm. And bridge sawing calibrating machine this kind machine can calibration slabs width rang from 300mm to 2000mm.
2. Single head bridge type working table moving quartz stone calibrating machine.

Machinery Function Features:

We can suply complete production lines for the fabrication of stone honeycomb panels ,or leightweight panels ,or stone veneer
We erected a factory in Dallas USA and JAPAN for the production of honeycomb stone
We can start from slabs to finished end products
with a regular execlution we can produce approx in 15 hours day production 250 days year marble 170.000m2
,granite class 1 90.000m2, granite class 3 65.000m2

Machinery Function Features:

BRETONSTONE® SLABS
Slabs and tiles of engineered stone, manufactured using calcareous or siliceous aggregates, bonded with polyester resin