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Home ProductsStone MachineryStone Factory MachinesStone Block Cutting MachinesBasalt Block Cutting Machine
Basalt Block Cutting Machine
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Categories:
Monolama Cutting Machine (2)
Closed Frame Gang Saw (2)
Multi Blade Gang Saw Cutting Centre–Vertical (1)
Multi Blade Gang Saw Cutting Centre–Horizontal (2)
Multi Blade Gang Saw (3)
Giant Disc Saw Machine (15)
Single Arm Block Cutting Machine (16)
Giant Disc Bridge Saw Machine (78)
Multi Wire Saw Machine (41)
Single Wire Block Squaring Machine (43)
CNC Diamond Wire Shaping Machine (33)
Vertical-Horizontal Block Cutting Machine (2)
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Large machine ideal for small, medium and large companies for cutting stone, marble and granite, both in manual and automatic cycle. This machine also performs complex profiles and shapes on a very large cutting surface.
Max blade size of 1600 mm (63 in) - 2000 mm (78.7 in) optional.
Machine built in cast iron and protection covers in stainless steel.
The standard machine is supplied with the following:
- fixed head for marble and granite;
- optical template scanner;
- manual rotating table (optional: programmable automatic table);
- eletronic variable speed on the disc motor;
- software POLIAX for control;
- 12" touchscreen colour display with LAN connection and USB port;
- folding door solid panel safety barriers.
GMM
Italy
Gmm S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMonolama Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The structure of machine is made up of two high quality steel columns and a cross beam, to ensure maximum stability during sawing. Sawing is done by a combined mechanical and hydraulic movement transforming the mechanical movement into a hydraulic one to obtain optimal tensioning, precise and regular sawing of block.
The hydraulic tensioning of blade is continuously maintained by electronic instruments fitted in control panel. The machine is supplied with fixed table trolley / rotating table trolley. The trolley runs on two flat and two prismatic wheels to ensure their precise displacement. The movement of trolley is governed by control panel. The machine is fully automatic and all safety factors are incorporated in the control panel. Once in operation, the machine does not require continuous presence of operator.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Stationary single diamond wire machine for squaring stone block or cutting slabs of any thickness. Strong steel structure with two flywheels of 2.100mm diameter. Motorized tensioning system with automatic control for stable operation and the extends the wire life, minimizing the breakages. Optional inverter for driving speed wire between 10-44 m/sec.
Motorized block carrying and rotating trolley controlled by inverter.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
The winning synergy: Breton SpA has acquired the Bideseimpianti production division from the Bidese group, a leader in the production of diamond saws for cutting granite blocks.
Breton diamond wire saws are covered by a variety of patents, putting them miles ahead of the competition.
The synergy between the successful projects and the incomparable know-how of Bideseimpianti, with Breton's technical and planning skills and an excellent after-sales service make Breton diamond wire saws the most reliable and productive available in the market today.
Thanks to Bideseimpianti, Breton easily holds the record for the highest number of multi-wire saws installed in the world.
Breton & Bideseimpianti: the winning synergy that ensures the success of your return on investment.
Simplicity, Functionality,Low maintenance costs the strong points of Breton diamond wire saws
Simplicity and Functionality: Breton diamond wire saws have a strong and functional, heat-treated, steel frame, which guarantees the necessary rigidity in the system and the greatest cutting accuracy. The painting process guarantees high resistance to corrosion. The surfaces to be painted are first sand blasted in preparation for painting, then painted with zinc-based epoxy primer and followed by a bi-component paint. Simple and functional design is the main feature of Breton diamond wire saws, which makes them extremely easy to use and service. The wires can be replaced or moved to obtain the different thicknesses required very quickly and smoothly as the machine can be easily accessible from all sides. The motor spool, independent pulleys of the driven spools, wire tensioner spools and wire guide spools are covered with special wear-proof elastomer profiles, and are easily interchangeable. All the mechanical machine members and the electronic control and safety sensors are in positions easily visible and conveniently reachable, making routine maintenance and cleaning as user-friendly as possible.
The lowest maintenance costs: Breton diamond wire saws stands out for its simplicity to service and clean, and its low costs for maintenance and replacing worn parts.
Moreover, no special interventions by Breton technicians are required for all the routine maintenance operations (for example replacing a bearing, wear-proof elastomer profile or sensor), as the client's technician is generally able to perform these tasks in full autonomy.
A complete machine range: Breton diamond wire saws are available in a vast range of models to meet all kinds of production requirements. The range goes from 20-wire machines to 71-wire machines, with a number of intermediate models. It is possible to choose machines to use with 6.3 mm diamond wire, or machines to use with 7.3 mm diameter diamond wire. It is also possible to choose machines that cut a preset nominal thickness of 20 mm, or machines that cut a preset nominal thickness of 30 mm, or machines that cut a variable nominal thickness of 20 mm and more (20, 30, 40 mm ...).
Breton
Italy
Breton S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
EASYWIRE - mono-wire machine used to square blocks and cut slabs
Machine used to square blocks and cut slabs (even thick slabs) of granite by means of a diamond wire.
Machine structure and mechanisms
Handy-designed and functional structure made of heat treated, arc-welded steel, ensuring the required stiffness of the system and cutting precision of the machine.Two opposite carts containing the components for the wire motion, slide vertically along the machine columns by means of screw/nut screw mechanisms, thus moving the wire up and down.
The wire is rotated by a driving pulley with a diameter of 1.000 mm through an inverter controlled asynchronous motor that optimizes the wire peripheral speed according to the material to be sawn.A driven pulley with the same diameter is constantly kept under tension by a pneumatic cylinder, thus giving the wire the ideal tension.The mechanism is completed by two independent driven pulleys with the same diameter, and two wire-driving pulleys installed next to the point where the wire gets into, and comes out from, the block to be sawn.
Breton
Italy
Breton S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
GOLD 800/6 Diamond wire saw for cutting granite blocks
A complete machine range: Breton diamond wire saws are available in a vast range of models to meet all kinds of production requirements. The range goes from 20-wire machines to 71-wire machines, with a number of intermediate models. It is possible to choose machines to use with 6.3 mm diamond wire, or machines to use with 7.3 mm diameter diamond wire. It is also possible to choose machines that cut a preset nominal thickness of 20 mm, or machines that cut a preset nominal thickness of 30 mm, or machines that cut a variable nominal thickness of 20 mm and more (20, 30, 40 mm ...).
Breton
Italy
Breton S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Stationary Diamond Wire Machine Model Arrow 715 for squaring and obtaining thick slabs from marble and granite blocks.Built with a stiff and strong structural steel frame, the machine is equipped with 2 big flywheels diameter mm 2000/ea. which facilitate the rotation of the diamond wire and prevent its fatigue.The machine is equipped with an inverter allowing the operator to vary the speed of the diamond wire from 0 to 40 m/sec.The tensioning of the diamond wire is obtained by means of a hydraulic cylinder controlled by a hydraulic station maintaning constant pull of the wire.The downfeed of the machine is automatic and is controlled by a motor with inverter.A set of safety devices stop the machine in case of lack of water and breakage of the wire.The machine is supplied with a motorized block carrying trolley with fixed bench or turntable equipped with encoder allowing for mm. step movements programmable from the control panel.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SINGLEWIRE JUPITER GS200 is an open frame single and two wires machine for squaring blocks of marble and granite and for thick cuts. The machine structure is made of two columns strongly fixed to foundations and one connecting transversal beam built in large thickness normalized steel work. Sliders vertical movement is driven through synchronized precision screws, coupled with nuts with anti_drop system and equipped with wear and tear control device. One slider supports both the main motor controlled by inverter and the big wheel which drives the diamond wire.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesCNC Diamond Wire Shaping Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Developed Software which allows easy programming without requiring the presence of the operator during operation.
The diamond wire operated motor which controls the inverter, for a change in the speed of the wire if needed.
CAD-CAM allows to create the working file and to convert it in the machine language for the working execution.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesCNC Diamond Wire Shaping Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Polar Junior is made to cut the stone in various designs, for artistic purposes.
Artistic diamond wire machine with vertical direction of the wire and a bench on which moves the material to be processed. Metal construction, which receives the appropriate heat and corrosion treatment. It is suitable to any working situation.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesVertical-Horizontal Block Cutting Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
CTX GRANİTE CUTTING CENTER
The CTX 1203-40 G is a granite block cutting machine, the contents of which are highly technological and innovative, permitting to achieve in real terms.
The bridge is made of electro welded steel construction in order to avoid resonance during the working phase of the discs.
The machine assembly is composed of the fallowing major components:
-One disc holder trolley
-One main bridge
-Two cross beams
-Four columns
The block is located stationary below the machine ,The machine performs all the processing movements.
The disc holder trolley and the spindle housing are built in one solid, completely machined, welded steel frame.
A large hinged door, mounted on one side of the disc holder trolley, permits easy access to the disc housing for vertical discs replacement.
Two V shaped guides situated on the main bridge guides the movement of the disc holder trolley along the main bridge.
Two interchangeable bronze alloyed cushions, made of antifriction metal, are mounted between disc holder trolley sliding surfaces and V shaped guides.
Zero-clearance in the V shaped guides and two preloaded roller system provide continuous, precise, forced contact between the discs holder trolley and the main bridge. This guarantees perfect vertical discs performances.
Four very strong and heavy columns guide the vertical movements of the cross beams/main bridge assembly.
The guides for the vertical movements, positioned on the four columns, are completely machined and protected by labyrinth-type fixed covers.
The vertical displacement are driven by four precision screws mounted on the columns and by four lead nuts mounted on the cross beams. The rotation of the screws is synchronized with three connecting shafts.
The vertical displacement screws rotation axis is controlled by a position encoder connected to the PLC to permit programming of the vertical displacements directly from the main electric panel.
The working cycles are completely automatic. The sequence of the processing operations can be programmed in accordance with every requirement for granite cutting.
The machine is controlled by Programmable Logic Control units (PLC) and all the working parameters are visualized on 10 inch color touch screen control panel. The main motor is 160kw and driven by electronic frequency inverter so the speed can be adjusted according to the material and different size of discs.
The machine has pendulum cutting system that the discs can not impact to the block directly. When they start to cut the discs perform the cutting inside the stone. The discs cooling water feed is controlled by a safety sensor, which causes the machine to stop in case of water pressure drop. The working parameters and the diagnostics are visualized on the display.
The machine painted surfaces were treated with the fallowing painting procedure: sand-blasting, surfacing, double layer of bi-component epoxy primer, double layer of polyurethane enamel. -
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Type: Stone Factory MachinesStone Block Cutting MachinesCNC Diamond Wire Shaping Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Artistic diamond wire which creates straight or curved surfaces by combining two axes of flexibility for the machine.
Developed Software which allows easy programming without requiring the user's presence during operation.
The diamond wire operates with a motor controlled by inverter, for a possible change in the speed of the wire if needed.
It also has CAD-CAM program to convert the file into an executable form.
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
MULTIWIRE JUPITER GS220 is an open frame multiwire machine for the production of granite and marble slabs that performs blocks fast cutting through a set of diamond wires. It is available in several versions which differ for the maximum number of wires and for the diamond wire diameter (7,3 mm – 6,3 mm – 5,3 mm).
It stands out for its flexibility, reliability, state-of-the-art technical solutions and for its high production capacity.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Multiwire Jupiter GS 200 is an open frame multiwire machine for the production of slabs that performs blocks fast cutting through a set of diamond wires.
Multiwire Jupiter GS 200 exhibits the following fundamental features:
precise - structural rigidity, dynamic balancing, accuracy in displacing & sliding
hi-tech machine - advanced patents, unique
reliable - simple technical solutions, no risk
functional - optimization of the yield of the diamond tool
versatile - many available models (8, 16, 32, 40, 56, 64 wires)
flexible - simultaneous cutting with different thickness
rational - user-friendly
Intermek
Greece
INTERMEK S.A.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesCNC Diamond Wire Shaping Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Wire cutting machines management up to 10 axes
Erotag is the CAD / CAM software for wire cutting and shaping machines that can interpolate up to 10 axes.
It is suitable for program profiling, roughing of blocks and to create complex shapes, such as; cylindrical columns and conical shells for covering the columns, templates for furniture, stairs and frames.
OPERATION
Erotag allows the user to freely assign the machining cycles and the order of items to be processed.
The 2 or 4 synchronized axes is useful for cylindrical or constant conical machining while the 4 or more independent axes contouring allows variable conical machining in which profiles on the two planes of interpolation (typically XY and UV) have different shapes.
Possible options, such as slowing down, can be assigned automatically or manually as well as linear unloading, circular unloading, pausing on edge work, work regimes and synchronization points. The start and stop points on the profile are independent on the two planes of interpolation.
Erotag is part of the CAD Logotag that allows users to generate the machining profiles in the simplest and quickest way, without using third-party drawing programs.
Taglio
Italy
Taglio S.r.l.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw Cutting Centre–Horizontal
$100000-139000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
HLKJ-100/S800 Diamond Gangsaw is a sliding sleeve double link saw for sawing blocks of marble or other limestones, sandstone, synthetic stone with a system that lifts the block as it’s sawn.
This gangsaw, also know as diamond frame saw, diamond row saw and marble frame saw, has been designed to get perfect output at low operational cost. It's highly urged for the reliable functionality, rust resistance, easy operation, low maintenance and durability.
Main Features
1. Adopt table lifting feeding mode for sawing, frequency conversion drive.
2. Static pressure circular guide rail structure is adopted for reciprocating swing of saw frame. 3. Adopts double crank and double connecting rod structure.
4. Exclusive use of screw rod anti impact mechanical protection device.
5. Small current fluctuation, longer motor life.
6. Small running resistance, energy saving and power saving.
7. The saw frame can be assembled with 100 diamond saw blades.
8. The saw frame has high straightness, good cutting quality and high yield.
9. It is more suitable for ultra-thin saw blade and cutting thin plate.
10. Intelligent control system with man-machine interface is adopted for easy operation, which can monitor various working states of the equipment, and display fault cause alarm prompt.
HUALONG
China
Fujian Province Hualong Machinery CO., LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
$23000-26000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Block Cutter – BL3000
The block cutter is for cutting marble and granite blocks.
It uses either single blade or multi blades.
The machine has single cut or multi cuts cycles.
The beam moving automatically gives the accuracy of the cutting.
The X-axis cutting speed is controlled by an inverter.
The movement of the beam and spindle are on prismatic guides in oil bath.
They are designed to avoid tilting and jumping of the spindle.
This solution eliminates the blade deviation during the cutting at a high speed.
A rotating table can be supplied on request.
The mahcine can cut depth marble and granite on 1050mm.
Stoneplus
China
STONEPLUS MACHINERY CO.,LTD
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
$15000-19000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Block cutter-BL1200
It is an ideal machine for cutting blocks, paving stone and etc. Stone is up to Blade is up to 1200mm.
The machine is formed from cast iron giving unrivaled long life, precision and corrosion resistance.
Table rotates automatically. It is driven by hydraulic, can be locked at 0 and 90 degree.
1.Automatic cutting program.
2.Step cutting program for granite.
3.PLC control system.
4.The X axis movement is controlled by an inverter to adjust cutting
speed according to different materials.
Stoneplus
China
STONEPLUS MACHINERY CO.,LTD
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Type: Stone Factory MachinesStone Block Cutting MachinesClosed Frame Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Basalt, Sandstone, Travertine
Machinery Function Features:
The Tornado gang saw is the result of over 23 years of ZMK’s experience in the natural stone sector. The gang saw was designed for the quick sawing of marble blocks. The model Tornado is available in the versions with 80 and 100 blades. The blade frame is at a fixed height and moved by a double connecting rod, whilst the block carrying trolley is installed on a platform which rises towards the diamond blades.
The frame moves on a system of V type sliders that run along oil bath steel guides. Thanks to the use of special metals and mechanisms this is an extremely efficient, simple system with very low friction resistance that does not require complex dynamic or hydraulic mechanisms and requires very little maintenance.
The block lifer platform moves precisely up on 4 slides (2 flat and 2 prismatic) fixed to the columns and plated with a thick coat of chrome to guarantee a long working life. The lifting of the platform is guaranteed by four big screws of large diameter working perfectly synchronized. All slides are opportunely protected by rubber or stainless steel guards, as to avoid water infiltration and sawing residuals that could compromise the efficiency of the gang saw as time goes by.
The flywheel weight 9.500 Kg and made of a cast iron. The diameter of the flywheel is 3.500 mm which is one of the heaviest and largest flywheels in the market. It guarantees a constant cutting speed.
The system with two connecting rods provides clear and time tested advantages over a single connecting rod system. All the power and mechanical thrust transferred to the blade holder are shared between two connecting rods instead of just one.
ZMK’s gang saw is supplied with touch screen control panel. This system allows the complete supervision and programming of the cutting phases. In fact, this system enables to set various cutting speeds according to the different cutting phases (beginning, intermediate and final).
· 1 pcs transfer waggon and 2 pcs block waggon are available.
· The machine stops in case of lack water and water cuts.
· The power panel is placed over the ground to prevent it from getting affected by water.
· The plugs of block and transfer waggons are water resistant.
· The flywheel and connecting rods are surrounded by safety barriers.
· The machine is controlled by PLC and touch screen.
· The block waggon can be locked vertically and horizontally.
· The machine is able to be accessed by internet connection for determining the problems.
· 10 tons hydraulic tensioner and spacers are available.
· Slab break sensors are available.
Zimek
Turkey
Zimek Machine Ltd.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
MULTIWIRE JUPITER GS220 is an open frame multiwire machine for the production of granite and marble slabs that performs blocks fast cutting through a set of diamond wires. It is available in several versions which differ for the maximum number of wires and for the diamond wire diameter (7,3 mm – 6,3 mm – 5,3 mm).
It stands out for its flexibility, reliability, state-of-the-art technical solutions and for its high production capacity.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
FEATURES
Max blade size of 1600 mm (63 in).
Up to 1200 mm of diameter, 32 blades can be mounted, for diameters ranging from 1300 to 1600 the following treatment is used: from 13 blades of maximum diameter 1100 mm and from 13 with diameter ranging from 1300 to 1600 mm.
Protections all made of stainless steel for a long-lasting life.
Attachments on request:
- inverter, electronic variator of the speed of rotation of the vertical blades (400-800 rpm) and of the horizontal blade (1400-2000 rpm) for power of 125-150 hp;
- extra 2,2 x 3 m trolley;
- additional machined rail to extend the loading length by multiples of 3 m;
- additional unworked rail to extend the loading length by multiples of 3 m;
- flange Ø 370 mm;
- spacers 280 - 370 mm.
GMM
Italy
Gmm S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
FEATURES
Load-bearing structure composed of four vertical columns joined together by crossbeams
Bridge-trolley unit lifted by means of four screws guided by sliders with slide blocks made of anti-friction material; the entire unit is protected by a stainless steel guard.
Vertical movement is performed by means of a self braking gearmotor driven by inverter.
Large-sized shoulders with milled surfaces and hardened steel interchangeable tracks on which the disc-carrying bridgetrolley unit slides. Sliding takes place on roller cages in oil bath protected by PVC bellows.
The overhead bridge unit with a robust electrowelded steel structure in which two V-shaped guides have been formed for the trolley to slide on.
A self-braking gearmotor driven by inverter is used to drive the trolley, fitted with a braking device positioned on the opposite side to the gearmotor to guarantee its correct and stable positioning during cutting.
A rack and pinion with slanting teeth and corresponding inverterdriven gearmotor are used to translate the overhead bridge unit.
Disc-carrying trolley sliding on broad cross-section cast iron prismatic slide blocks in oil bath protected by special guards. Movement is performed by means of a rack and pinion with slanting teeth and corresponding inverter -driven gearmotor.
Ø 210 mm disc shaft, for the simultaneous use of 50/75 1000 mm diameter discs.
To guarantee a long service life and maximum resistance to corrosion, all the surfaces have been sand-blasted, galvanised and carefully painted with dual component epoxy paints.
On request, the machine can be supplied in a version performing the simultaneous cut of two blocks.
GMM
Italy
Gmm S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
AUTOMATIC ELECTRONIC BLOCK-CUTTER FOR MARBLE AND GRANITE
Sawing machine able to transform marble and granite blocks into semimachined slabs having a maximum height of 1500 mm and the thickness desired.
FEATURES
Max blade size of 3500 mm (137.8 in).
Block holder trolley with electronically-controlled positioning with decimal tolerances and adjustable speed.
Movement of the blade holder slide drivens by a rack-pinion on guides in oil bath, free of maintenance with protections made of stainless steel. Separate regulation of the cut/return speed and the head limit stops from the control board.
Possibility to program a reduction of cut increment at the beginning of the cycle to facilitate the entrance of the blade in the block.
Columns, bridge and operating head made of highly resistant cast iron and protections of stainless steel for a perfect dimensional stability and a long-lasting life.
Switchboard including all the operating controls and the colour display. The POLYAX COLOR controls 3 axes of movement.
Possibility to set in multiple cuts 9 diff erent translation measures, repeatable up to 99 times. Possibility to program up to 9 different cutting heights and lenghts in order to work at the same time with blocks having different sizes.
Attachments on request:
- extra 2,2 x 3 m trolley;
- additional machined rail to extend the loading length by multiples of 3 m;
- additional unworked rail to extend the loading length by multiples of 3 m;
- inverter electronic variator of the speed of rotation of the vertical blades (150-300 rpm) for motor up to 50 hp;
- binario grezzo supplementare per allungare la corsa di carico di 3 metri;
- inverter variatore elettronico della velocità di rotazione dei dischi verticali (150-300 rpm) per motore fino a 50 hp.
GMM
Italy
Gmm S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
€185000-206000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
TOKSEL MULTIWIRE BLOCK-CUTTING MACHINE: MEGALODON
Megalodon which offers various wire thickness options, is first launched with 5.3mm. wires in İstanbul Marbletech fair. Thin wires provide high cutting speed and less waste of raw materials. The precision cut feature of the machine transforms raw stones in the quarries into high value added products.
With hot-dip-galvanizing and epoxy paint MEGALODON is firm in any condition. It has TOKSEL’s traditional all-over-auto lube system as well.
Compared gangsaw machines, Megalodon allows changing thickness settings more practically when needed. You can produce from 15 to 65 cm. slabs, now with much higher performance with Megalodon.
Industrial Advantages of MEGALODON
High cutting speed
Minimum waste of raw materials
Lower foundation expenses
Less space
Cuts both marble and granite
Energy saving up to 25%
Less need for workforce
Able to cut slabs
TOKSEL MACHINE
Turkey
TOKSEL MACHINE LTD.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt
Machinery Function Features:
MULTIWIRE JUPITER GS220 is an open frame multiwire machine for the production of granite and marble slabs that performs blocks fast cutting through a set of diamond wires. It is available in several versions which differ for the maximum number of wires and for the diamond wire diameter (7,3 mm – 6,3 mm – 5,3 mm).
It stands out for its flexibility, reliability, state-of-the-art technical solutions and for its high production capacity.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
Mobile structure single diamond wire saw machine for vertical cutting.
Diamond wire saw machine for Vertical sawing.
Moving on rails to program several blocks.
Runway from 39.37’ to 78.74’.
Autonomous machine: possibility to lay out several sawing blocks.
The machine can be installed outside.
https://www.thibaut.fr/en/machine-tsc2100-m-diamond-wire-saws-monument-building-landscaping/
Thibaut
France
Thibaut S.A.S.
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Block cutter for Marble or Granite
Extremly famous for strenght, relaiability, long time duration
Terzago
Italy
Terzago Macchine
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
A revolutionary system
The TSH1800/TSH2200 is a revolution in primary sawing because it saws the blocks horizontally with an automatic wedging insert system.
It is a new concept allowing you to cut upon request without blocks handling up to 16 blocks on 40 m runway.
Accuracy and flatness in the cuttings allow saving time and abrasives when flat polishing. The accuracy is +/- 0,5 mm.
Minimum handling and maxi safety thanks to flat unloading of the slabs (TSH had an award from the “BERUFGENOSSENSCHAFT” for rewarding its safety).
High sawing quality: no glazing, no cutting renewal, no feedback of the wire during the cut.
Quality
no defaults.
No chuck,
no plastering: saving of manpower up to 80 %.
Productivity
Quick and simple wedging allowing great outputs savings: over 30 %.
Outputs that compete with big discs and traditional wire saws.
The T500 flat polisher is the ideal follow up of the TSH for an intensive polishing of the slabs.
The revolution in the primary granite, limestone, marble sawing … for thick or thin slabs
Thibaut
France
Thibaut S.A.S.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
MULTIWIRE JUPITER GS220 is an open frame multiwire machine for the production of granite and marble slabs that performs blocks fast cutting through a set of diamond wires. It is available in several versions which differ for the maximum number of wires and for the diamond wire diameter (7,3 mm – 6,3 mm – 5,3 mm).
It stands out for its flexibility, reliability, state-of-the-art technical solutions and for its high production capacity.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
MAXI 3000 RX and MAXI 3500 RX are sawing machines with a jumbo disc for cutting marble and granite at the desired thickness. These machines follow the Simec philosophy of the NT2 block cutters, with 2 columns fixed to the ground and the mobile block carrying trolley, to guarantee the absence of vibration, high productivity and long diamond lifetime.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Pedrini single wire and two wire JUPITER GS210 machines perform cuts on marble, granite and natural stones blocks up to 4200 mm long. They can be used both for squaring and for cutting blocks into slabs.
It works with a closed circuit diamond wire and it is manufactured in different configurations and with various automation levels to better suit each customer’s needs.
SINGLEWIRE JUPITER GS210 is available in two main versions: fixed and self-moving. This last version can be used individually or can be coupled with the fixed one, to create the “Two wire configuration”.
“Two wire configuration” is the equipment for high production blocks squaring able to perform two simultaneous cuts.
The movable version displacement is carried out by means of two movable supports applied on the base of the columns, moving along tracks and ensuring stability during the translation movement.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
4 columns block cutter for cutting granite, lava stone and marble blocks into strips by means of a set of vertical diamond discs and a horizontal disc. It works on stationary block.
M585 is available in several versions according to the vertical discs maximum diameter (from 1300 to 1700 mm) and to the maximum number of vertical discs (34 or 56 discs). It can be equipped with automatic or semi-automatic unloaders.
This 4 columns machine cuts stationary block and produces 460/650 max. wide strips with thickness dimension from 10 mm for modulgranito up to 80 mm for paving stones.
The machine can work even without block carrier trolleys since all movements are performed by its operational units.
M585 machine maintains in time top cutting precision with minimum diamond discs consumption and very reduced costs for production maintenance and depreciation.
The four holding columns, with their large foot bases strongly fixed to the foundation, are stiffened at the top ends through sturdy connecting beams and side ribs.
Four sliders, that move along the columns, support the transversal beams/bridge assembly. All such components, that were made in normalized large thickness steel work, form an extremely rigid structure.
The discs holder trolley, driven by a gear motor/pinion/rack system, slides along two “V” guides in oil bath with the interposition of anti friction slides.
In addition to this, four contrast wheels compact trolley and bridge to realize a “ clearance- free”trolley sliding system.
The discs stack, that is positioned on the trolley/bridge assembly centreline, favours the whole discs holder trolley mass to integrate in a balanced way the contrast wheels action.
Oleodynamic plungers lock automatically the two mobile uprights to the transversal beams during the vertical cutting phase.
Owing to this peculiar construction technology, M585 reduces to zero the discs traction action on the trolley, eliminates vibrations and realizes high quality cuts combined with very reduced diamond consumption.
The cutting parameters are pre set through the key board. Work cycles are controlled through PLC, positions and parameters are visualized in real time on display.
All motion motors are controlled through vectorial inverters and the movements precision is ensured though position digital transducers(encoder).
The inverter for main motor speed control and adjustment, particularly recommended for the optimal discs utilization, is available as optional.
The large dimension remote electric panels are air-conditioned by means of a heath exchanger and are dust proof and water proof in compliance with I P 54 ( EN 60529) standards.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The multiwire SW is definitely innovative both in appearance and performance. It is a machine with a two-column structure made using top-class solutions and components in order to provide the highest reliability standards.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Wire Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SW-1200 is a stationary multi-wire machine directly derived from the larger SW2000, with which it shares most of the technology solutions, but which is characterized by the useful cutting width reduced to 1200mm and for the smallest number of usable wires.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesSingle Wire Block Squaring Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SIMECWIRE/01 –MOB, besides having the same characteristics of the stationary version, it has the possibility to translate on tracks, thus turning out to be especially suitable to cut slabs. The transmission of the movement on tracks is obtained by a precise pinion-rack system controlled by brushless motors and encoders on both sides, as it takes place on the most precise tool machines. For squaring blocks, the machine can be equipped with a rotating trolley.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
GENESIS GS141 and GS142 are machines with programmable automatic cycle that were designed for the sawing of 1800 mm max. high blocks, and that are targeted to the production of large thickness slabs for tombstone art, buildings and paving stones in marble, granite and lava stone.
Disc programmed down feed can be performed during the last phase of each cutting stroke. Through such technology the disc reciprocates immediately the cutting sense at the end of each stroke thus creating a “PENDULAR“ motion that eliminates unproductive time.
All the sliding guides are protected with stainless steel fixed labyrinth guards.
The bridge is assembled onto two sliders that slide along the columns with the interposition of anti friction slides. A prismatic guides system, that has been machined onto the columns structure, reacts to stress coming from any direction and guarantee perfectly straight bridge vertical stroke. Sliders movement is driven in a balanced way through four synchronized screw/lead nut systems that guarantee and keep the perfect disc verticality in time.
The lead nuts are equipped with anti drop and wear recovery devices.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
This AUTOMATIC CYCLE machine, that was designed for the sawing of 1000 max. high blocks, is targeted to the production of large thickness slabs for tombstone art, building elements and paving stones.
The axis positioning is ensured by a PLC controlled system that comprises electronic vector regulators (inverters) and position digital transducers (encoders).
Disc down feed can be programmed during last phase of each cutting stroke thus permitting stroke immediate reciprocation and consequent “PENDULAR” motion that eliminates unproductive time.
The machine is equipped with VANISHING DISC that reduces noise level in any working position. Owing to the components high quality, to the sturdiness and precision of the mechanical parts, M950EF is an highly productive and reliable machine that maintains its great efficiency in time.
Two large contact surface “V” guides, machined onto the bridge, allow for trolley clearance- free sliding driven by a rack/pinion system.
Anti friction slides between trolley and bridge and continuous lubrication oil pits cut along the “V” guides enable the trolley stroke to be smooth and without vibrations even in case of high travelling speed.
Contrasting wheels, that compact trolley and bridge, allow discharging of the cutting stress directly onto the foundations.
The disc holder unit comprises an upper platform for main motor mounting and the spindle assembly that are connected to form a sole body through three ground chrome plated large diameter columns that slide vertically into protected housings machined onto trolley structure.
The two columns in front position absorb longitudinal stress caused by cutting action and improve disc performance.
Vertical displacement is driven in a balanced way through two synchronized screw/lead nut systems motioned by encoder controlled gear motor.
Bridge moves along two track ways fixed onto foundations. Bridge transversal displacement is driven through two rack/pinion systems that are synchronized through a connecting shaft motioned by an encoder equipped and inverter adjusted speed gear motor.
Bridge sliding along track ways is guided through two pairs of bearing wheels, with large centreline distance (1200 mm), that ensure bridge stability.
A system of auxiliary contrast wheels reacts to all vertical stress and allows for a very smooth disc performance。
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
$34000-34000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1) Siemens smart PLC control system makeshigh automation performance and easy.
2) Adopts 4 pillars for spindle sliding, which ensure the structure of the machine is steady and the lifting is stable.
3) Two-slider frame structure driven synchronized by screw with high stiffness and stability.
4) Sliding system of X and Y axes on linear guides and racks both in oil bath lubrication grants smooth and high production.
Hualong
China
Fujian Province Hualong Machinery Co.,Ltd
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