Stone Factory Machines in Turkey

The marble or granite strips from the calibrating and polishing machine are positioned 90 ° to the saws and cut in series.
Our machine has a strong steel body structure and it is painted with epoxy paint.
Machine dimensions may be changed according to customer request. And double head is possible.

CNC MACHINING CENTER
GENERAL DESCRIPTION:
NC4-320 4 axes is a multifunctional working centre to process marble, granite and compound stone designed also for complex processing in short time and high quality. NC4-320 has been specially designed to ensure higher production capacity as well as the largest flexibility thanks to the very high working and displacement speed and the wide gamut of possible geometries,which allow any kind of processing ( shaping, profiling, milling, chamfering, drilling...)on marble, granite and compound stone slabs without the intervention of the operator, following a pre-set program. The machine features a mobile bridge structure, engineered using the state-of-the-art techniques of computer-assisted design, which forms a sole assembly with the uprights fixed to the based onto which the pieceholding table is applied.
AXES MOVEMENT:
The axes move by re-circulating ball screw at 60 m/min with accelerations which permit to reach the maximum speed in very short time. An automatic device to lubricate the guides and the screws grants high reliability over the time of every moving part.
The rapid displacements of the bridge along the shoulders are performed at a speed of 40 meters per minute; this make it possible to have faster work cycles, as all idle times for non-operative movements are absolutely negligible.
THE SPINDLE UNIT:
The tempered and rectified steel guides for the displacement of the spindle holding saddle (x axis) are machined onto the normalized, electrowelded steel bridge, suitably dimensioned and ribbed. The whole sliding system is protected in order to avoid any possible contamination between the processing water and lubricating oil. The spindle holding saddle moving on recirculating roller slides.
In order to obtain rapid displacement up to 40 meters per minute, which accelerates the work cycles, the movement of the spindle-holding saddle is provided by a fixed high precision rectified screw and a mobile ball bearing preharced lead nut linked directly to a digital SIMENS servo motor.
The electro-spindle adopted for this work centre is manufactured by the most important european producer of these components; it is a powerfull unit (12kw) and can attain very high rotationspeed (max 11.000 rpm) in order to use milling tools with reduced diameters and therefore, providing extremely pricise processing. The stator and the rotor are housed within the casing; the whole assembly is cooled and stabilized by means of a thermal sensor to increase its reliability. The tool cooling water and the cone cleaning air pass through the spindle at a flow rate of 60lt/min. Spindle vertical travel of same 400 mm which allows to also rough-sahpe tick billets.
CONTROL UNIT:
The NC4-320 is equipped with a latest technology continuous numerical control unit (CNC) SIMENS sinumeric of the latest generation, with digital control on PC architecture.
STRUCTURE:
The support structure of the NC4-320 is composed of a rugged closed-type structure fabricated from a single pieces of normalized welded steel, so as to quaranty the maximum rigidity, thereby providing extremely pricise processing
The bridge moves along the shoulders of the main structure, onto which the tempered and rectified steel guides are machined.
The bridge movement along the shoulders is by a system of two recirculating ball-bearing screws with precharged lead nuts, each one acting on one side of the bridge.
This solution allows to have perfect control and absolute precision oof movement and positioning. Traction is garantied by two digital servo motors, each one acting on one screw; the perfect synchronism of the two screw is constantly driven by SIMENS numerical control installed on the machine.( Gantry drive system )
The NC4-320 numerical work centre has a mobile bridge along the Y axes; this solution makes the work area completely open and accessible, which facilitates loading and unloading of work-pieces even when lifting equipment is required.
Vacuum circuit with frontal control, easily accessible to the operator.
THE WORK TABLE
The machine’s base is made up of an extremely rigid structure upon which is placed an aluminium worktable rectified to grand maximum flatness of the work area. Aluminium work table provided with grooves for mechanical fastening of vacuum pads, to ensure that, the work pieces are tightly locked in place even during heavy grinding operations 22 position line tool store positioned on the two internal sides of the machine.
THE FOURTH “C” AXES:
Among the range of accessories, it is also available a unit that allows to use tools with horizontal axes.
This unit is fixed to the spindle by means of ISO 40 coupling,as any other tool; it can continuously rotate 360 around the , “C” vertical axes, which is numerically controlled and can be locked in any position to perform retilinear cuts in all directions.
It is a continuous rotating fourth axes “C” which makes it possible to use cutting units with vertical disc to perform rectilinear cuts, or convex disc for corvilinear cuts, or 45 adjustable disc to perform inclined cut
STANDARD SUPPLY
Manuel for use and maintanance.
20 pcs. BT 40 tool stainless steel holder cones ( ½ gas )
20 pcs. Adapter for wheel cutters
20 pcs. Pullstad bolds.
4 pcs. Ø160 mm suction cups.
4 pcs. Ø 100 mm suction cups.
4 pcs. Ø 80 mm suction cups.
6 pcs. Retractable positioning reference supports.
2 pcs. Pneumatic vice.
2 pcs. Retractable suction cups Ø 100 mm.
Tool box.
Spindle motor chiller
Vacuum pump
Water filtration device.
Air filtration devices for 5 microns
Electric box air-conditioning.
Electronic Siemens handwheel.
2 pcs. Water pumps.

OZKKM CRUX is a 5-axis monoblock bridge saw machine that, thanks to the advanced functionality, allows every stone fabrication shop to be equipped with accurate and quick machines, without giving up quality. The standard versions of CRUX is monoblock, i.e.: mounted on a monolithic structure of steel carpentry that assures utmost rigidity and stability levels, with no need of any concrete foundation. For this reason, if necessary, they can be easily moved elsewhere. The monoblock configuration can be exploited also for using these machines as “building“ equipment, i.e. it can be placed time by time near the factory where the coating, flooring, etc. are being performed.
OZKKM CRUX is the result of the most advanced designing on computer and the massive use of FEM analysis in order to reach a very high rigidity level of the bridge and structures. Even though it is a sawing machine, both have technical solutions of a CNC machine. All the movements of the axes are on linear bearings which do not need to be adjusted. All the lubrication points have been gathered in areas which can easily be seen and reached, without disassembling guards or protections for facilitating ordinary maintenance. High level components are employed. The motors used are servo motors with precision reducers. Especially the high speed of the X axis allows to cut down idle times as much as possible with a productivity increase (the percentage of the time that the disc stays on the material is higher with respect to the time forplacing or returning to cut start).
The spindle, anchored in front of the beam to offer the utmost rigidity, can accommodate disks up to a diameter of 625 mm and ½” gas thread tools. It also warrants the choice of placing the cutting disc in axis with the head rotation center to reduce the efforts on the axis to zero for an excellent cutting quality. The inclination of the disc can be arranged automatically from 0° to 90° and the possibility to interpolate the X and Y axes make the machine suitable for repetitive processing and single details even with vertical, inclined, parallel, orthogonal, diagonal and curved cuts. The machines, in the standard version are equipped with a fixed table and can be tilted up to 80 ° by a hydraulic piston to facilitate the loading and unloading of the processed pieces.

Alligator ® Profile Machine
Alligator ®, profile machine, 7.5x7.5, 10x10, 15x15, 20x20, 30.5x30.5 cm width of natural and artificial stone types shaping with chip removal apparatus.
Alligator ® is manufactured in adhering to all the vital standards in other Toksel brand products. Energy smart motors, first quality bearing and machine elements, central fluid lubrication system, rigid and resistant structure, stainless material density, watertight board and high IP sealing standards, first class electrical-electronic materials, touch screen, extra cooling fans, motor and machining spindle special system and more…
Specialist Equip(Ment), Futuristic Surfaces
With 4,5,6 head solutions, the Alligator ® perfectly processes the waveform surfaces you dream of. Increased head counts allow for high quality surfaces with rapid production. As with different machines, Alligator ® also offers may features such as automatic lubrication, intensive stainless material handling, remote access and intervention, reporting, remote monitoring, warning and alarm.
Alligator ® materials are certified as well as are subject to input quality processes by the Toksel quality unit. Raw materials processed in the industry’s number of processing machines are colored on the state of the art surface covering line. Alligator ®, undergoing mechanical processes and tests at the installation site located within a 12,000 square meter facility, meets its users with the latest quality controls.

OZKKM FORNAX is a 5-axis monoblock bridge saw machine that, thanks to the advanced functionality, allows every stone fabrication shop to be equipped with accurate and quick machines, without giving up quality. The standard versions of FORNAX is monoblock, i.e.: mounted on a monolithic structure of steel carpentry that assures utmost rigidity and stability levels, with no need of any concrete foundation. For this reason, if necessary, they can be easily moved elsewhere. The monoblock configuration can be exploited also for using these machines as “building“ equipment, i.e. it can be placed time by time near the factory where the coating, flooring, etc. are being performed.
OZKKM FORNAX is the result of the most advanced designing on computer and the massive use of FEM analysis in order to reach a very high rigidity level of the bridge and structures. Even though it is a sawing machine, both have technical solutions of a CNC machine. All the movements of the axes are on linear bearings which do not need to be adjusted. All the lubrication points have been gathered in areas which can easily be seen and reached, without disassembling guards or protections for facilitating ordinary maintenance. High level components are employed. The motors used are servo motors with precision reducers. Especially the high speed of the X axis allows to cut down idle times as much as possible with a productivity increase (the percentage of the time that the disc stays on the material is higher with respect to the time forplacing or returning to cut start).
The spindle, anchored in front of the beam to offer the utmost rigidity, can accommodate disks up to a diameter of 900 mm and ½” gas thread tools. It also warrants the choice of placing the cutting disc in axis with the head rotation center to reduce the efforts on the axis to zero for an excellent cutting quality. The inclination of the disc can be arranged automatically from 0° to 90° and the possibility to interpolate the X and Y axes make the machine suitable for repetitive processing and single details even with vertical, inclined, parallel, orthogonal, diagonal and curved cuts. The machines, in the standard version are equipped with a fixed table and can be tilted up to 80 ° by a hydraulic piston to facilitate the loading and unloading of the processed pieces.

Alligator ® The Wavy Profiling Machines
Alligator ®, the wavy profiling machines, shapes the width of 160 mm. natural and artificial stones with sawdust collector apparatus.
Alligator ® has been produced true to all the crucial standards that were existing in other Toksel brand products. Energy saver engines, first class roller and machine elements, central liquid oiling system, rigid and resistant structure, density of stainless materials, water resistant panel and appropriate first class electric-electronic materials to IP impermeability standards, touchscreen, extra cooling fans, engine and shaft processing, coupled exclusive system and more.
Professional Equipment, Futuristic Surfaces
Alligator ® ,processes the surfaces in the form of waves perfectly through 4,5,6 heads. Increasing number of head allows gaining of fast production and quality surfaces. Just as various Toksel brand machines, Alligator ® offers a lot of features such as self-oiling in wavy profile, dense stainless material, remote access and intervention, reporting, remote tracking, warning and alarm.
As well as including certified materials, materials used in Alligator ® are subject to incoming quality control by Toksel quality management department. Raw materials are processed in preeminent machines, then coloured in high technology surface plating line. Alligator ® which undergoes various tests and mechanical operations that are taking place in 12.000 square meter facility, is ready to use immediately after last quality controls.
Unlimited Dreams and Designs
Product range offered by Alligator ® is unlimited and these products stand for becoming trending products of the season. You can upload your desired form to Alligator ® either after computer design or directly via Alligator ®’s touch-operated operator panel. Your dream product in Alligator ®’s PLC, will come to life via Alligator®’s up and down moving band.

OZKKM 5 Axis / HYDRA Waterjet Machine

Automatic Surface Pitching Machines
It is the world’s most serial blasting stone manufacturing machine.
The appearance surfaces of natural stone, marble, travertine, brick, tile, lock stone and other materials gives the appearance of a tree that has been flamed and hammered or cut off in the vertical bark.
Conveyor belt speed can be adjusted up to 0-3,5m/min.
Processing engine power can reach up to 2.2 kw.
With the machine;
-Tool sets for four different dimensions that customer will use (shown in table)
-Measure adjustment silvers,
-Measure adjustment mountings,
-Measure cutting devices are supplied.
Automatic Liquid Lubrication System
Automatic surface broken machine, cutter head bearings and all working on each other are lubricated with automatic lubrication from the central system.
In the automatic liquid lubrication system, when the liquid oil falls below a certain level, the machine automatically shuts itself off and doesn’t work until the oil chamber is re- filled with supplemental oil.
Serial Production With Yp-200
At the entrance and in the machine, adjustable stone printing systems are available in the automatic surface broken machine. 5, 7.5, 10, 15, 20 cm (optional) surface width Stones are produced by the machine for decorative purposes. In order for the machine to perform mass production, the stone thickness should be at least 1/3 of the surface width (the type of stone, hardness-softness-dry etc.). During the duplicate production phase, natural or artificial Stones are given to the machine and the surface flapping process is taken out of the machine in the finished way. During the broken, the waste is placed under the machine and the machine’s integrated wheelbarrow can be dropped on its own and easy to clean. As a duplicate production target, Toksel Makine Automatic Surface Broken Machines have stone printing systems.

Zimek Multi Blade Slab Cutting Machine

Number of Head : 2/3 Adet
Diameter of Blade : 350 mm
Blade Motor Power : 5,5 kW
Motor Rotation : 3000 devir/dk
Max. Working Thickness : 30 mm
Max. Working Width : 650-1200 mm
Min. Working Width : 70 mm

Manual Chopping Machine
It allows cutting of products such as natural stone, glass etc. which are 3cm-5cm thick with up-down movement of crusher blades depending on the eccentric moving arm.
Standard sizes of natural stone, marble, travertine, brick, tile, keystone and so on, such as the destruction of two realizes the process of breaking.
Bearings and bearing housings used in the arm crushing machine are SKF, FAG brand and equivalent products.

It is used to round the sharp edges of the marble and to give the old surface effect.
This process provides vibration to move with the vibration.

Dry Oven Machine
Toksel Dry Oven Machine allows mosaic products to dry economically.
With 700mm. operating width its total electrical power catches up to 12 kw. and conveyor belt speed to maximum 7 m per minute. There are also fittings for moisture transfer in furnace fireboxes operated by infrared technology.
Fans are existing in order to avert high temperature of dried products coming out of the furnace.
Standart machine sizes are 6900x950x1550mm.

Multi Purpose Workshop type 4 axis Machine - Cutting, Profiling

DYK 1 Rotating Edge Cutting Machine- Strip Cutting,Edge Trimming Machine

FK 650 Skate Wheel Flexible Conveyor

Mono Head And Double Head Multi Cutting Machine for mosaic

GDM 2160 is used for exterior surface granite or marble tiling by drilling anchor holes in pneumatic system.
It is the machine that opens the pin holes of mechanical facade systems.
Water Pump
By the help of recycling centrifugal system pulverizes from the center of diamond drills and allows fast and easy drilling and prolongs the diamond drill life.
Air Compressor
Minimum 50 lt 8 bar compressor is required for healthy operation of the machine
Diamond Bits
The GDM 2160 uses wet drill bits with a rear connection diameter of 10 mm.
Standard drill diameters 6-8-10 and 12 mm sintered diamond inserts are produced.
These inserts cool the diamond by continuous water flow during drilling