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Resin Line Machines
( 62 )
Categories:
Stone Drying, Catalysing Oven (20)
Robotic Unit for Resin Treatment (4)
Automatic Filling-Resining Machine (20)
Resin Spray Machine for Slabs (1)
Infrared Slab Drying-Filling Line (3)
UV Drying-Filling Oven for Slabs (5)
Vacuum Resin-Treating Plants (4)
Stone Reinforcement Net Machine (3)
Protective Polymer Applicator for Slabs (2)
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Add To CompareType: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used for drying and warming of natural and artificial stone preparatory to manual or automatic filling or strengthening work. -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Ares oven by Xilex dries water instantly both inside and on the surface of the stone slabs. This oven is intended for drying process on natural stone (marble and granite), artificial stone (quartz and cristobalite) and porcelain tile.
Unlike conventional kilns, Ares effectively removes moisture by drying all cracks and holes so that the material is prepared for optimal filtering and resin adhesion in the next step on the production line.
In addition, Ares is an instant oven since it performs an effective drying in just 2-3 minutes, a very short time in comparing to the drying of 30-60 minutes that conventional ovens require. The instant drying allows a quick manipulation of the slabs so the productivity increases up to 20% depending on the process.
Ares is installed without the typical foundations of conventional systems, does not require the additional use of metal trays and does not require high maintenance costs, so the purchase and installation of the Ares oven by Xilex is 40% cheaper than the acquisition of a conventional system.
Great energy savings in drying of marble and granite
The great profitability of Ares is related, in addition to optimizing time, with a significant decrease in power consumption. Ares efficiency represents a 15% saving in energy expenditure compared to conventional drying systems. This decrease in energy consumption is mainly due to three factors:
Instant start with 100% efficiency. This is a great added value compared to conventional systems, which require one hour of preheating.
Adaptation of power to the material. Ares automatically adapts to the material’s drying needs, adjusting the power required for each piece. Conventional lines, on the other hand, perform linear power consumption.
Power on when detection of slabs. Ares only lights up when it detects the presence of slabs, unlike conventional lines that remain on whether there are slabs or not.
Quick and easy adaptation of the Ares oven to the production line
Ares oven is easily installed on the production line and adapts to any transport system without additional investment thanks to its practical size (2500mm x 2500mm), compared to a conventional accumulator (7000x2500x6000mm).
It is also important to note that Ares allows slabs to be dried directly from the block cutter or multiwire since the machine can be installed on the existing transport line without the need for any works or foundations, furthermore, its installation does not even require stopping production.
For all these reasons, the Ares oven by Xilex is a technology for all companies that work with marble and granite and seek a definitive solution to moisture problems to improve processes, increase production and offer a higher quality product to their customers. -
Add To CompareType: Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The production capacity our plants varies from a less of 6 slabs/h to a maximum of 70 slabs/h.
The level of automation of the plant line depends on Customer’s requirements, whereas the heating systems of drying and catalysis machineries can be equipped with gas or electrical devices.
The plants features are not pre settled, therefore each line is designed according to the Customer’s demands that is about the useful space in the company the needed production capacity and the material characteristics.
The idea of automating the application of resin and more generally chemical products on natural stone slabs without losing the quality level typical of the craftsmanship of manual
operation, was born in 2013 and materialized two years later in the first specimen of GALILEO By Prometec.
Two years after the first installation, GALILEO did not disappoint expectations, but has been enhanced with many features thanks also to the contribution of so many customers who trusted us in this great potential technology.
Today’s GALILEO is a machine that, in spite of its intrinsic complexity, has achieved great reliability, ease of use and high quality of application thanks to the continuous development of the end-effector coordinated with a reader capable of providing very precise slab profile information.
It is also able to rapidly adapt itself to the most different needs of the work type, the required production per hour, material characteristics, epoxy blends and the type of reinforcement net.
VERSIONS
* GALILEO HIGH PERFORMANCE
able to process a slab per minute
• GALILEO HIGH QUALITY
capable to manage complex tasks with high accuracy, such as the application of reinforcement nets characterized by high absorption of the mixture
• GALILEO HIGH COLOUR
the optimum solution for pigmentation, by means of a suitable dosing system, of marble or granite slabs
• GALILEO HIGH VISCOSITY
specially designed for automatic and controlled application of dense and viscous mixture like mastic
WORKING CYCLE
The GALILEO processing system is divided into two
separate phases:
1. THE SCANNING PHASE during which a 3D model of the slab is made. This makes it possible to detect with extreme accuracy the thickness at every point, the perimeter of the slab and the presence of hollow spots classified according to suitable criteria in order to then retouch them where necessary.
2. THE STAGE OF APPLICATION OF THE RESIN AND SUCCESSIVE RITOUCH WORK IF NECESSARY is done by an anthropomorphic robot by an anthropomorphic robot that receives all the trajectories for applying the resin and the location/characteristics of the fractures to be restored from the scanning machine.
INNOVATIONS
Accuracy and repeatability of the work
Predictability and repeatability of the quantity of mixture per square metre worked
Replacement of the human operator for the resining and retouching cycle
Drastic reduction in the resining and retouching cycle time
Saving in the two-component mixture (approximately 30% less)
Lower cleaning and maintenance costs because no spray
Even application with consequent advantages during the polishing phase
Drastic reduction in the man-machine interaction:
fewer harmful substances for man, less probability of accidents,greater production efficiency
Significant reduction of resin vapours in the workplace -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Travertine
Machinery Function Features:
EPOXY RESIN LINE MACHINE
Available for all sizes of Slab's. Built with Advance Design. -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:$136000-142500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
This machine is used for drying and vacuuming stone products. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
As "Marpio", we are supplying resin lines under "Promek" brand and we are producing resin lines for marble slabs and strips. -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
Single tower oven line type HTR-A is suitable for medium production of 12 slabs/h with capacity 30 and 45 slabs with single elevator for driving the trays in the tower. The tower is divided in two chambers one for drying and one for polymerization.
The loading/unloading of the slabs in the line is done in the same position with arm crane or by robot. When using arm crane the line is equipped with inclinable conveyor chain. The suitable robot for this line does double operation for loading/unloading and is equipped with rotating slab stand of 30 Ton capacity. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Resin Treater 140-3 Auto
Plant capacity: 24 slabs/hour (both faces finished)
Plant details: L: 63 mt W: 4.1 mt H: 5.6 mt
Max workable slab dimensions: 3200x2100x40 mm
Electric consumption (med.):
Natural gas: 7.1 m3/hour
Electricity (med.): 48KWh
Number of stations: 16
Ovens capacity: Each one 44 slabs (44x3=132 slabs)
Waiting time in ovens: 110 mins -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone
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Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Kronos is the Xilex machine that allows total control of the filtering and adhesión process to obtain top quality finishes. It is an oven for epoxy, polyester and polyurethane (PUR) resin curing that accelerates the activation and consolidation of chemical properties in marbles, granites and other more delicate types of natural stone such as onyx or alabaster.
Kronos oven differs from conventional machines in that it performs greater filtration and adhesion of resins, and it allows to produce controlled effects on the surface finish (brightness, light and dark tones, etc.) with a production of up to 30 tables at hour.
Also, Kronos by Xilex eliminates waiting times of 24h-48h-72h since natural stone can be polished directly after only 45 minutes. In this way, production lines can perform reinforcement, finishing and continuous polishing, which translates into a 30% increase in productivity and a significant reduction in delivery times of the final product.
Maximum quality and control of the marble and granite finish
Kronos allows filtering control and perfect adhesion to achieve the best slabs quality and avoid breakage in the final material. Also, the good filtering of Kronos in its uniform process improves the performance of the resins and allows to obtain the desired surface effects on the product.
The resin hardening machine, Kronos, can easily adapt to conventional production lines as it fits to the standard size of the transport tables. In this way, companies in the marble, granite and natural stone sector that want to improve the finish of their materials and optimize processes just have to make a simple adaptation of their production lines.
Productivity increase and cost savings with Kronos
Processing with Kronos oven by Xilex allows a fast activation of catalysis of resins, achieving significant savings and a 30% increase in productivity:
Eliminates waiting time of 24-48-72h: after hardening, in 45 minutes, polishing can be performed.
Increase of production in the number of resin slabs.
Reduction of resin consumption up to 20%.
Energy savings of up to 40%.
Space optimization: reduction of the trays necessary for material processing and elimination of intermediate warehouses before polishing. -
Add To CompareType: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used for drying and warming of natural and artificial stone preparatory to manual or automatic filling or strengthening work. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Leonardo represents an innovative resin plant to dry and oven cure the stone slabs and strips (marble and granite), offering the best solution to the companies interested in low consumption, low space occupied and high quality working.
Leonardo allows to realize the same treatment process and working conditions of the bigger resin lines but with a reduced level of investment.
The storehouse has been designed in two different versions of 21 and 30 slabs storage capacity that allow a max production capacity of 7 and 10 slabs per hour respectively.
A tilting cart allows the loading of slabs directly onto the trays. The tray with slab is inserted in the drying oven by means of an elevator.
Once the slab has been dried the lifter extracts and transfers it on a special mobile working bench, reachable on his four sides by the operator.
On this bench the dried slab is “buttered” with resin and then transferred to the oven-curing store.
When the curing time is passed the slab on trays is extracted by the elevator and sent to the cart which provide the downloading.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separate rooms
Low consumption with constant working quality
Thanks to the optimal heat insulation realized with first quality materials
Working capacity : between 7 and 10 slabs per hour
Thanks to 21 and 30 platforms oven model
Material directly loaded onto tray, minimizing the risk of accidental slab breaking
Thanks to the tilting cart to load slabs onto trays
Easy approaching for the operator who has to treat the slab
Thanks to the special motorized resin bench
All the benefits of bigger traditional resin lines in 10 meters long only.
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Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Travertine
Machinery Function Features:
MKS Mermer Kesme ve Silme Mak. San. Tic. Ltd. Sti.
ADDRESS: Adliye Mah. 1522 Sok. No:18 P.K. 54580 Arifiye / SAKARYA
GSM: +90 533 472 5537 – +90 532 707 5798
PHONE NUMBER : +90 264 3192710
FAX : +90 264 319 27 13
E-MAIL
info@mks.com.tr
Whatsapp +905332211123 / Murat YENER (CALL 7/24)
AFTER SALE SERVICES :
Suat AYDOĞAN, Mr. - After Sale Service Chief
suat.aydogan@mks.com.tr
+90 533 4841352 ( CALL 7 /24 )
Oktay SALTER, Mr.- Spare Part Exclusive
+90 532 773 1057 7/24
servis@mks.com.tr
Internal:128 (08:00-17:00 Between) -
Add To Compare
Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Travertine
Machinery Function Features:
Circular double tower line has single level conveyor chains and the trays move only forward. Loading and unloading can be performed in the same side, with the ability of turning up/side down the slab for both side process without unloading the slab from the tray.
High productivity that can serve a factory with 2 or 3 gang saws.
The maximum production of the circular line can reach 30 slabs/hour.
The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 30 Ton capacity. -
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Type: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used to promote the fast hardening of AKEMI® UV fillers for manual or automatic filling work. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SMART LINES 30/40/45/60
PRODUCTION CAPACITY: FROM 10 TO 20 SLABS/H
“CUSTOMIZED“ RESIN LINES STOREHOUSES TYPES RESIN LINES WITH STATIC COMBINED STOREHOUSES
Smart Lines are characterized by the fact that the drying and catalysis stores are assembled in the same machine.
The capacity of the store can change according with the production capacity needed.
Starting from a store capacity of 30 slabs, with the line Smart 30, for a maximun production of 10 slabs hour, it’s possibile to join a store capacity of 60 slabs, with the line Smart 60, for a maximun production of 20 slabs/hours.
The Smart Line can be equipped with automatic machine for loading and unloading.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separate rooms
Low consumption with constant working quality
Thanks to the optimal heat insulation realized with first quality materials
Working capacity: from 10 slabs/hour to 20 slabs/hour
Thanks to the versions: SMART 30, SMART 40, SMART 45, SMART 60
Material directly loaded onto tray and the possibility of “book match” process
Reduced occupied space -
Add To Compare
Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Travertine
Machinery Function Features:
Circular resin line 3 or 4 towers is the biggest line in capacity and production. It has single level conveyor chains and the trays move only forward. Loading and unloading can be performed in the same side, with the ability of turning up/side down the slab for both side process without unloading the slab from the tray.
High productivity that can serve a factory with 3 gang saws.
The maximum production of the circular line can reach 32 slabs/hour.
The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 30 Ton capacity. -
Add To Compare
Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Stone cleaning and drying automatic coating protective agent in continuous production line, the project stone plate cleaning decontamination, drying, coating protective agent, drying and cooling, the process adopts the mechanized production, scientific processing is conducted in a centralized automatic production line. The whole line of reasonable design, compact structure, small occupied area, the project board clean decontamination cleaning, drying mode with high insulation tunnel oven heating can be substantial energy saving; automatic coating protective agent device, can effectively avoid the occurrence of the previous manual operation, the protective agent of environmental pollution caused by waste or omission phenomenon and the. After the treatment of stone engineering board, clean, dry, coating uniformity, excellent protective effect, and greatly reduce the labor intensity, shorten the delivery time, significant economic benefits. -
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Type: Factory MachinesResin Line MachinesInfrared Slab Drying-Filling Line
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
RESINLINE MICROWAVE is a unique tailored technology in the world, composed of a combined warm air and microwave oven for the resin treatment of marble and granite slabs. Combining efficacy of warm air ventilation with microwave quickness, RESINLINE MICROWAVE allows to resin all kinds of stone material and to restore their flaws; the obtained resin curing type permits to polish the slabs immediately after the treatment. Every plant is proportional and customized according to the required automation level, the available area and the requested production capacity. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Travertine
Machinery Function Features:
Description:
Machine model :Safir 10+30 / Safir 30+80 / Safir 30+80+80
One side operation capacity :10Slabs/h / 15 Slabs/h / 60 Slabs/h
Line lenght (with robot) :33000-38000mm / 53000-62000 / 78000-85000mm
Line width (with robot) :5000-11000mm / 5000-11000mm / 5000-11000mm
Height :5600mm / 5600mm /5600mm
Floor Number :40 /110 /190
Max.Salp Dimension :2100*3150*50 / 2100*3150*50 / 2100*3150*50mm
Weight :40000kg /87000kg /138000kg
Total installition power :235kw /380kw /530kw
Hourly energy consumption on regime :60kWh/h /95kWh/h /130kWh/h -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
RESINLINE is the range of plants manufactured by Pedrini for the resin treatment of marble and granite slabs and/or strips. RESINLINE plants upgrade processed materials mechanical and esthetical features and allow for commercialization of stones not useable in their natural conditions. RESINLINE plants are customized according to processed product, resin type, required automationlevel, available area conformation and are realized to perform various productive speeds starting from 6 up to 60 cycles per hour. -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
A deep material drying before the resin application is fundamental.
The process requires about 20-40 minutes to dry interior moisture according to the type of material and the set temperature.
Drying and pre-heating oven must have a dual action: dry moisture from the slabs and then heat them up to the suitable temperature for resining (40÷45°C).
Resinline plants use two types of ovens for the material drying and pre-heating:
. Tunnel of Wind, exclusive tunnel system.
. Drying Towers, multilevel ovens.
They both include the warm air recirculation.
The longitudinal tunnel drying system is composed of an insulated gallery with insulating panels, where the slabs enter from one side and exit from the opposite side.
The tunnel length is determined according to the quantity of slabs to be processed.
The warm air flows opposite to the material direction, heats the slab so that the moisture is first moved away and then totally dried during its passage into a heating exchanger, properly placed outside the tunnel.
The supports with the slabs move along the tunnel through a horizontal chain handling system, while two elevators placed at both ends transfer them upstairs.
The heating unit can be powered electrically, by methane or by LPG. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
Single tower oven line type HTR-A is suitable for medium production of 12 slabs/h with capacity 30 and 45 slabs with single elevator for driving the trays in the tower. The tower is divided in two chambers one for drying and one for polymerization.
The loading/unloading of the slabs in the line is done in the same position with arm crane or by robot. When using arm crane the line is equipped with inclinable conveyor chain. The suitable robot for this line does double operation for loading/unloading and is equipped with rotating slab stand of 30 Ton capacity. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Pedrini, after many years of application of his own Research Centre and important collaborations with University Institutes, has patented the exclusive SOUNDSTONE® technological process which enhances the beauty and the strength of natural stones. The technological process is a consolidation obtained by means of a deep soaking of semi finished elements such as slabs, strips and solid stones. The technology is dedicated, it is tailored on each stone, through the performance of a number of tests which ascertain the consolidation function and the parameters of the process cycle. The polishing of the slabs treated with Soundstone® enhances the natural beauty of the stones colours. Each plant is customized and measured according to the demanded automation level, available area and requested output. Pedrini proposal is a tailored technology, which is patent covered and unique in the world.
IT IS EFFECTIVE
The dynamic modulus of elasticity in the SOUNDSTONE® consolidated stones is 2/3 times higher after the consolidation treatment.
IT IS ECONOMICAL
The SOUNDSTONE® plant works with minimum energy consumption and limited manpower.
IT IS ECO-FRIENDLY
SOUNDSTONE® does not pollute, it creates no disposal problem, not even in the disposal of sludge produced during cutting and polishing operations on the consolidated stones. SOUNDSTONE® neither contains resins and solvents nor does it produce dangerous smokes for human organism and for the environment. Its handling does not require any peculiar care. -
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Type: Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Travertine
Machinery Function Features:
This treatment creates a strong reinforcement around the cut slab (the thickness of reinforcing varies according to request conditions and the available quantity of resin).
Treatment phases:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means
material provided in the supply (bridge crane excluded)
Vacuum operation and resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Catalysis of reinforced block patented
HRVP EXTENDED BLOCK CORE REINFORCING BY MEANS OF VACUUM DEVICE AND PRESSURE
By using Hrvp Extended is guaranteed the resin percolation into all fractures connected to the external block surface. This operation gives the best solution to get a block that can be cut even if the material was fragile or really fractured.
There are now two treatments with a new phase:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means of material provided in the supply (bridge crane excluded)
Vacuum and resin-resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Pressurization on the hardened block (with the Hrvp Extended system only): to do inside the surge tank of the plant line just after the injection of resin. The special pressuring cycle makes resin deep penetrating inside all fractures of the block, completely reinforcing and improving it
Catalysis of reinforced block: once the blocks have been reinforced and hardened they are placed inside hardening chambers that previously have been heated by means of electric or gas generator until the resin becomes hard
CHARACTERISTICS RESINS
We use bi-component epoxy resins studied properly for the HRVP process. The special formulations produced change according to the material of the block to be worked and to its fractures.
The plant sale contract includes the resins supply for a period to be established during the negotiations.
COMPLEMENTARY TOOLS
Besides studying the usage, Prometec has optimized shape, dimension and quality of all complementary tools necessary for the working cycle good execution.
The plant sale includes them in the supply.
CONSUMABLE MATERIALS
The first supply includes all the expendable materials, such as:
Materials for resin confinment
Aerating material
Reinforcing layers
Draining material
Fittings for the different connections
Various pipes
PLANT ASSEMBLY, START- UP AND COMMISSIONING
Besides the plant assembly and start up, Prometec proposes its staff for a period of training to guarantee the nal result on all processed and processable materials by the purchasing company. -
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Type: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Wide range of UV ray ovens, available in the version for slabs and strips/tiles, with high, medium or low power. -
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Type: Factory MachinesResin Line MachinesInfrared Slab Drying-Filling Line
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
FS G 2200– Resin Line Infa-Red Filling Lines, Horizontal Ovens for Filling Slabs
Infa-red filling lines fed by gas or electricity…
Oven, Horizontal, Filling
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Type: Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Plants for the application of the reinforcement net on ceramic slabs.
Manufacturing big and very thin sintered stone slabs has led to the need to apply reinforcement systems as to prevent any damages in case of accidental breakages. When it comes to sintered stone slabs, it is implied to talk about large productions and therefore very reliable and fully automated plants. In order to meet such requirements, SIMEC has developed a specific solution based on the use of anthropomorphic robots, along with ovens for the catalysis of resin with continuous cycle already used for years in the field of natural stone and able to fully meet the speed reliability and flexibility requirements, achieving productivity up to 1 slab per minute, with particularly low running costs.
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Type: Factory MachinesResin Line MachinesResin Spray Machine for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
These machines spray the resin automatically on the slabs or strips of marble or granite. They are equipped with a variable quantity of spraying nozzles, depending on the requirements and feed speed. The version for slabs automatically detects the material shape and only sprays the surface of the slab, thus avoiding any waste of resin. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
These machines automatically distribute the resin or the filler by a spatula on the slabs or strips of marble or granite. The mechanical action provided by the spatulas allow the resin to penetrate deeply even when it is not liquid. The version for slabs automatically detects the material shape and only applies the filler on the useful surface. -
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Type: Factory MachinesResin Line MachinesProtective Polymer Applicator for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Breton APP - POLYMER APPLICATOR For slab polishing lines
Contact us!
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APP - POLYMER APPLICATOR FOR SLAB POLISHING LINES
The Polymer Applicator (APP) is a cost efficient and environmentally sustainable method for protecting polished surfaces of slabs when they are stacked in “packs” and when being handled and moved.
WHAT IS BRETON APP?
Breton APP is a specific system mounted just before the automatic slab discharge unit at the end of the polishing line. It is designed to apply dots or lines of a thermoplastic polymer.
The number, the interval between dots/lines and form can be programmed to specific requirements. This polymer has been developed and formulated to protect the polished surface of slabs when they are stacked in “packs” in the warehouse and when being handled.
APP is an alternative system to the conventional polythene film offering the advantage of not having to deal with waste treatment and relative costs.
The polymer is purchased in granules in drums of 25 kg.
The granules are heat melted in the purpose container (1) and the melted polymer is conveyed along the heated piping (2) to the extruder gun which is also heated (3) and moves transversally.
The extruder gun, depending on the form programmed, deposits dots or lines of melted polymer on the polished surface of the slab. The polymer instantly cools down and solidifies when it comes into contact with the cold slab and remains bonded to the surface. -
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Usage: Granite, Marble, Travertine
Machinery Function Features:
STA 2000
Machine for the automatic void filling of marble slabs, equipped with automatic proportioning of the colouring paste during the mixing of the filler.
Monobloc support structure made of painted arc-welded steel; the structure includes the two transversal runways for the independent sliding of the two spindle-holding carts.
Oscillating unit holding a set of photoelectric sensors which read the slab shape without touching it.
Two (2) spindle-holding carts, which move crosswise on independent runways and are driven by an encoder-controlled motor with inverter.
Two (2) plate-holding spindles (each plate is equipped with 6 palette knives which can be easily replaced), powered by inverter-controlled gearmotor for the adjustment of the rotation speed. Spindles are actuated vertically by a pneumatic cylinder.
Set of panels conforming to the EC standards, which close entirely the machine. They can be manually openable sliding on the operator' side, and are used to contain the gas emissions. Panels are provided with a fan, installed behind the machine, that intakes air and expels it outside (the stack is not included in the supply).
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Warranty: 12 Months
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Machinery Function Features:
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Heat input kw 6.
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Maximum operating temperature 300°C. -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
In-line ovens with hot air, forced ventilation system, fed by gas or electricity, for slabs and strips / tiles. Linear ovens for strips/tiles.
Linear ovens for strips or tiles, with hot air and forced ventilation, fed by gas or electricity. The horizontal ovens, available in the version for slabs or for strips of granite, offer an efficient solution for drying material in plants with low or medium productivity. SIMEC’s horizontal oven, all with forced ventilation, are available with different feeding solutions either electric or gas.
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Type: Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
SIMEC supplies mezzanines housing containers of resin and/or pumps and distributors for the automatic resining area. Mezzanines are made in different sizes to satisfy all the customers’ needs. They are made of a sturdy metallic carpentry treated with special two component paints and completed with galvanized steel stairs. This area can be equipped with an optional lighting system placed underneath. -
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Thanks to the vacuum, air goes out from the narrow crack lines of stone where resin penetrates more easily and deeply thus causing the slabs to be better restored.Vacuum resin-treated slabs get a better polishing since each single crack line, even the narrowest, is filled up with resin.
Furthermore, cracks saturated with resin prevent any seepage of humidity entering from the floor.Breton patented and realised the plants for the vacuum resin-treating by spreading the resin on the surface of marble and/or granite slabs (without immersion in resin), and developed in its R&D Dept. both the formulation of the resins to be used and the parameters involved in the process.
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In its R&D Dept., Breton has developed the most suitable formulations of resin and analysed all the parameters involved in the resin-treating process.After having been suitably mixed with additives according to the desired final characteristics (penetration degree, adhesion degree, colour toning degree and preservation of the characteristics in the long run, UV-resistance, etc.), several types of resin were tested (epoxy, acrylic and polyester resins) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
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Double tower oven line type HTR-B is suitable for large production of 20-30 slabs/h with capacity 30 and 45 slabs with two separate towers & a single elevator each, to drive the trays in the tower. The one tower is for drying and the other for polymerization. At the bottom of the line conveyor chains are returning the empty trays from the end to the start of the line.
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