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Resin Line Machines
( 62 )Stonecontact.com is a pioneer online market in the natural stone world, where you can find all kinds of information about both manufacturers and stone machinery models, where natural stones are cut into slabs and tiles, surface polished, tumbled, epoxy resin and dryers, etc. The machines introduced on Stonecontact.com are equipped with their own automation, rigid structure and high quality electronic equipment. In the marble, granite, natural stone and artificial stone processing industry, we have introduced more than 1000 brands, various small hand tools, and we have helped the buyers find the machines they are looking for. Our members' epoxy-resin line and drying machines have been instrumental in improving the quality and surface finish of marble and granite slabs. The machines that our members introduce on our page are the most suitable for processing all kinds of marble, granite and natural stone. Automatic Resin & Epoxy coating plant makes use of Impregnation Technology for stone strength enhancement, improves stone quality, saves time, and reduces weather dependency and manpower by using latest Mechanical, Electrical & Automation techniques. That plant is controlled by auto sequencing of slab by control panel. It increases the quality of slab and reduces manpower. Slab is heated at the specified temperature by a separate heating circuit. Its trays are covered by diamond shaped metal mesh, so that we can load multi slabs and tiles on each tray.
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Stone Drying, Catalysing Oven (20)
Robotic Unit for Resin Treatment (4)
Automatic Filling-Resining Machine (20)
Resin Spray Machine for Slabs (1)
Infrared Slab Drying-Filling Line (3)
UV Drying-Filling Oven for Slabs (5)
Vacuum Resin-Treating Plants (4)
Stone Reinforcement Net Machine (3)
Protective Polymer Applicator for Slabs (2)
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Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Marble, Onyx, Travertine
Machinery Function Features:
THE OVEN THAT PROVIDES THE PROCESS OF HEATING THE STONE FIRST TO THE SUITABLE TEMPERATURE, THEN NET AND EPOXY APPLICATION PROCESSES, DRYING IT AT THE DESIRED TEMPERATURE. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Travertine
Machinery Function Features:
EPOXY RESIN LINE MACHINE
Available for all sizes of Slab's. Built with Advance Design. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
As "Marpio", we are supplying resin lines under "Promek" brand and we are producing resin lines for marble slabs and strips. -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
Single tower oven line type HTR-A is suitable for medium production of 12 slabs/h with capacity 30 and 45 slabs with single elevator for driving the trays in the tower. The tower is divided in two chambers one for drying and one for polymerization.
The loading/unloading of the slabs in the line is done in the same position with arm crane or by robot. When using arm crane the line is equipped with inclinable conveyor chain. The suitable robot for this line does double operation for loading/unloading and is equipped with rotating slab stand of 30 Ton capacity. -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:$136000-142500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Sandstone, Travertine
Machinery Function Features:
This machine is used for drying and vacuuming stone products. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Resin Treater 140-3 Auto
Plant capacity: 24 slabs/hour (both faces finished)
Plant details: L: 63 mt W: 4.1 mt H: 5.6 mt
Max workable slab dimensions: 3200x2100x40 mm
Electric consumption (med.):
Natural gas: 7.1 m3/hour
Electricity (med.): 48KWh
Number of stations: 16
Ovens capacity: Each one 44 slabs (44x3=132 slabs)
Waiting time in ovens: 110 mins -
Add To CompareType: Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The production capacity our plants varies from a less of 6 slabs/h to a maximum of 70 slabs/h.
The level of automation of the plant line depends on Customer’s requirements, whereas the heating systems of drying and catalysis machineries can be equipped with gas or electrical devices.
The plants features are not pre settled, therefore each line is designed according to the Customer’s demands that is about the useful space in the company the needed production capacity and the material characteristics.
The idea of automating the application of resin and more generally chemical products on natural stone slabs without losing the quality level typical of the craftsmanship of manual
operation, was born in 2013 and materialized two years later in the first specimen of GALILEO By Prometec.
Two years after the first installation, GALILEO did not disappoint expectations, but has been enhanced with many features thanks also to the contribution of so many customers who trusted us in this great potential technology.
Today’s GALILEO is a machine that, in spite of its intrinsic complexity, has achieved great reliability, ease of use and high quality of application thanks to the continuous development of the end-effector coordinated with a reader capable of providing very precise slab profile information.
It is also able to rapidly adapt itself to the most different needs of the work type, the required production per hour, material characteristics, epoxy blends and the type of reinforcement net.
VERSIONS
* GALILEO HIGH PERFORMANCE
able to process a slab per minute
• GALILEO HIGH QUALITY
capable to manage complex tasks with high accuracy, such as the application of reinforcement nets characterized by high absorption of the mixture
• GALILEO HIGH COLOUR
the optimum solution for pigmentation, by means of a suitable dosing system, of marble or granite slabs
• GALILEO HIGH VISCOSITY
specially designed for automatic and controlled application of dense and viscous mixture like mastic
WORKING CYCLE
The GALILEO processing system is divided into two
separate phases:
1. THE SCANNING PHASE during which a 3D model of the slab is made. This makes it possible to detect with extreme accuracy the thickness at every point, the perimeter of the slab and the presence of hollow spots classified according to suitable criteria in order to then retouch them where necessary.
2. THE STAGE OF APPLICATION OF THE RESIN AND SUCCESSIVE RITOUCH WORK IF NECESSARY is done by an anthropomorphic robot by an anthropomorphic robot that receives all the trajectories for applying the resin and the location/characteristics of the fractures to be restored from the scanning machine.
INNOVATIONS
Accuracy and repeatability of the work
Predictability and repeatability of the quantity of mixture per square metre worked
Replacement of the human operator for the resining and retouching cycle
Drastic reduction in the resining and retouching cycle time
Saving in the two-component mixture (approximately 30% less)
Lower cleaning and maintenance costs because no spray
Even application with consequent advantages during the polishing phase
Drastic reduction in the man-machine interaction:
fewer harmful substances for man, less probability of accidents,greater production efficiency
Significant reduction of resin vapours in the workplace -
Add To CompareType: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Ares oven by Xilex dries water instantly both inside and on the surface of the stone slabs. This oven is intended for drying process on natural stone (marble and granite), artificial stone (quartz and cristobalite) and porcelain tile.
Unlike conventional kilns, Ares effectively removes moisture by drying all cracks and holes so that the material is prepared for optimal filtering and resin adhesion in the next step on the production line.
In addition, Ares is an instant oven since it performs an effective drying in just 2-3 minutes, a very short time in comparing to the drying of 30-60 minutes that conventional ovens require. The instant drying allows a quick manipulation of the slabs so the productivity increases up to 20% depending on the process.
Ares is installed without the typical foundations of conventional systems, does not require the additional use of metal trays and does not require high maintenance costs, so the purchase and installation of the Ares oven by Xilex is 40% cheaper than the acquisition of a conventional system.
Great energy savings in drying of marble and granite
The great profitability of Ares is related, in addition to optimizing time, with a significant decrease in power consumption. Ares efficiency represents a 15% saving in energy expenditure compared to conventional drying systems. This decrease in energy consumption is mainly due to three factors:
Instant start with 100% efficiency. This is a great added value compared to conventional systems, which require one hour of preheating.
Adaptation of power to the material. Ares automatically adapts to the material’s drying needs, adjusting the power required for each piece. Conventional lines, on the other hand, perform linear power consumption.
Power on when detection of slabs. Ares only lights up when it detects the presence of slabs, unlike conventional lines that remain on whether there are slabs or not.
Quick and easy adaptation of the Ares oven to the production line
Ares oven is easily installed on the production line and adapts to any transport system without additional investment thanks to its practical size (2500mm x 2500mm), compared to a conventional accumulator (7000x2500x6000mm).
It is also important to note that Ares allows slabs to be dried directly from the block cutter or multiwire since the machine can be installed on the existing transport line without the need for any works or foundations, furthermore, its installation does not even require stopping production.
For all these reasons, the Ares oven by Xilex is a technology for all companies that work with marble and granite and seek a definitive solution to moisture problems to improve processes, increase production and offer a higher quality product to their customers. -
Add To CompareType: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used for drying and warming of natural and artificial stone preparatory to manual or automatic filling or strengthening work. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
FOB Price:
Warranty: 12 Months
Usage: Marble, Limestone, Travertine
Machinery Function Features:
Single tower oven line type HTR-A is suitable for medium production of 12 slabs/h with capacity 30 and 45 slabs with single elevator for driving the trays in the tower. The tower is divided in two chambers one for drying and one for polymerization.
The loading/unloading of the slabs in the line is done in the same position with arm crane or by robot. When using arm crane the line is equipped with inclinable conveyor chain. The suitable robot for this line does double operation for loading/unloading and is equipped with rotating slab stand of 30 Ton capacity. -
Add To CompareType: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Kronos is the Xilex machine that allows total control of the filtering and adhesión process to obtain top quality finishes. It is an oven for epoxy, polyester and polyurethane (PUR) resin curing that accelerates the activation and consolidation of chemical properties in marbles, granites and other more delicate types of natural stone such as onyx or alabaster.
Kronos oven differs from conventional machines in that it performs greater filtration and adhesion of resins, and it allows to produce controlled effects on the surface finish (brightness, light and dark tones, etc.) with a production of up to 30 tables at hour.
Also, Kronos by Xilex eliminates waiting times of 24h-48h-72h since natural stone can be polished directly after only 45 minutes. In this way, production lines can perform reinforcement, finishing and continuous polishing, which translates into a 30% increase in productivity and a significant reduction in delivery times of the final product.
Maximum quality and control of the marble and granite finish
Kronos allows filtering control and perfect adhesion to achieve the best slabs quality and avoid breakage in the final material. Also, the good filtering of Kronos in its uniform process improves the performance of the resins and allows to obtain the desired surface effects on the product.
The resin hardening machine, Kronos, can easily adapt to conventional production lines as it fits to the standard size of the transport tables. In this way, companies in the marble, granite and natural stone sector that want to improve the finish of their materials and optimize processes just have to make a simple adaptation of their production lines.
Productivity increase and cost savings with Kronos
Processing with Kronos oven by Xilex allows a fast activation of catalysis of resins, achieving significant savings and a 30% increase in productivity:
Eliminates waiting time of 24-48-72h: after hardening, in 45 minutes, polishing can be performed.
Increase of production in the number of resin slabs.
Reduction of resin consumption up to 20%.
Energy savings of up to 40%.
Space optimization: reduction of the trays necessary for material processing and elimination of intermediate warehouses before polishing. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Quartzite, Travertine
Machinery Function Features:
MKS Mermer Kesme ve Silme Mak. San. Tic. Ltd. Sti.
ADDRESS: Adliye Mah. 1522 Sok. No:18 P.K. 54580 Arifiye / SAKARYA
GSM: +90 533 472 5537 – +90 532 707 5798
PHONE NUMBER : +90 264 3192710
FAX : +90 264 319 27 13
E-MAIL
info@mks.com.tr
Whatsapp +905332211123 / Murat YENER (CALL 7/24)
AFTER SALE SERVICES :
Suat AYDOĞAN, Mr. - After Sale Service Chief
suat.aydogan@mks.com.tr
+90 533 4841352 ( CALL 7 /24 )
Oktay SALTER, Mr.- Spare Part Exclusive
+90 532 773 1057 7/24
servis@mks.com.tr
Internal:128 (08:00-17:00 Between) -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Travertine
Machinery Function Features:
Double tower oven line type HTR-B is suitable for large production of 20-30 slabs/h with capacity 30 and 45 slabs with two separate towers & a single elevator each, to drive the trays in the tower. The one tower is for drying and the other for polymerization. At the bottom of the line conveyor chains are returning the empty trays from the end to the start of the line.
The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 50 Ton capacity. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Leonardo represents an innovative resin plant to dry and oven cure the stone slabs and strips (marble and granite), offering the best solution to the companies interested in low consumption, low space occupied and high quality working.
Leonardo allows to realize the same treatment process and working conditions of the bigger resin lines but with a reduced level of investment.
The storehouse has been designed in two different versions of 21 and 30 slabs storage capacity that allow a max production capacity of 7 and 10 slabs per hour respectively.
A tilting cart allows the loading of slabs directly onto the trays. The tray with slab is inserted in the drying oven by means of an elevator.
Once the slab has been dried the lifter extracts and transfers it on a special mobile working bench, reachable on his four sides by the operator.
On this bench the dried slab is “buttered” with resin and then transferred to the oven-curing store.
When the curing time is passed the slab on trays is extracted by the elevator and sent to the cart which provide the downloading.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separate rooms
Low consumption with constant working quality
Thanks to the optimal heat insulation realized with first quality materials
Working capacity : between 7 and 10 slabs per hour
Thanks to 21 and 30 platforms oven model
Material directly loaded onto tray, minimizing the risk of accidental slab breaking
Thanks to the tilting cart to load slabs onto trays
Easy approaching for the operator who has to treat the slab
Thanks to the special motorized resin bench
All the benefits of bigger traditional resin lines in 10 meters long only.
-
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Travertine
Machinery Function Features:
Circular double tower line has single level conveyor chains and the trays move only forward. Loading and unloading can be performed in the same side, with the ability of turning up/side down the slab for both side process without unloading the slab from the tray.
High productivity that can serve a factory with 2 or 3 gang saws.
The maximum production of the circular line can reach 30 slabs/hour.
The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 30 Ton capacity. -
Add To Compare
Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Travertine
Machinery Function Features:
Circular resin line 3 or 4 towers is the biggest line in capacity and production. It has single level conveyor chains and the trays move only forward. Loading and unloading can be performed in the same side, with the ability of turning up/side down the slab for both side process without unloading the slab from the tray.
High productivity that can serve a factory with 3 gang saws.
The maximum production of the circular line can reach 32 slabs/hour.
The loading/unloading of the slabs in the line is done with arm crane or by robots. When using the arm crane the line is equipped with inclinable conveyor chain. The robots for this line (as optional) can make open book match loading/unloading and has rotating slab stand of 30 Ton capacity. -
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Type: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used for drying and warming of natural and artificial stone preparatory to manual or automatic filling or strengthening work. -
Add To Compare
Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
SMART LINES 30/40/45/60
PRODUCTION CAPACITY: FROM 10 TO 20 SLABS/H
“CUSTOMIZED“ RESIN LINES STOREHOUSES TYPES RESIN LINES WITH STATIC COMBINED STOREHOUSES
Smart Lines are characterized by the fact that the drying and catalysis stores are assembled in the same machine.
The capacity of the store can change according with the production capacity needed.
Starting from a store capacity of 30 slabs, with the line Smart 30, for a maximun production of 10 slabs hour, it’s possibile to join a store capacity of 60 slabs, with the line Smart 60, for a maximun production of 20 slabs/hours.
The Smart Line can be equipped with automatic machine for loading and unloading.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separate rooms
Low consumption with constant working quality
Thanks to the optimal heat insulation realized with first quality materials
Working capacity: from 10 slabs/hour to 20 slabs/hour
Thanks to the versions: SMART 30, SMART 40, SMART 45, SMART 60
Material directly loaded onto tray and the possibility of “book match” process
Reduced occupied space -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Stone cleaning and drying automatic coating protective agent in continuous production line, the project stone plate cleaning decontamination, drying, coating protective agent, drying and cooling, the process adopts the mechanized production, scientific processing is conducted in a centralized automatic production line. The whole line of reasonable design, compact structure, small occupied area, the project board clean decontamination cleaning, drying mode with high insulation tunnel oven heating can be substantial energy saving; automatic coating protective agent device, can effectively avoid the occurrence of the previous manual operation, the protective agent of environmental pollution caused by waste or omission phenomenon and the. After the treatment of stone engineering board, clean, dry, coating uniformity, excellent protective effect, and greatly reduce the labor intensity, shorten the delivery time, significant economic benefits. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
STATIC LINES 30/45-30/60-40/60-40/80
PRODUCTION CAPACITY: FROM 20 TO 60 SLABS/H
“CUSTOMIZED“ RESIN LINES STOREHOUSES TYPES RESIN LINES WITH SEPARATED STATIC STOREHOUSES
The static store is characterised by the fact that the frame containing the slab is inserted at a level or floor of the store and is left there until the end of the thermal treatment that, according to the position in the line, may be drying of the slab or polymerisation of the resin applied to it. The store is equipped with a thermal unit that distributes hot air in a balanced way to the various floors as well as along the slab.
The power of the thermal unit varies according to the number of floors and also according to the use of the store (drying of slabs or polymerisation of the resin).
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separate rooms
Low consumption with constant working quality
Thanks to the optimal heat insulation realized with first quality materials
Working capacity: from 20 slabs/hour to 60 slabs/hour
Thanks to the versions: STATIC 30/45 STATIC 30/60 STATIC 40/60 STATIC 40/80
Material directly loadied onto tray and the possibility of “book match” process
Reduced occupied space and hight working capacity -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Travertine
Machinery Function Features:
Description:
Machine model :Safir 10+30 / Safir 30+80 / Safir 30+80+80
One side operation capacity :10Slabs/h / 15 Slabs/h / 60 Slabs/h
Line lenght (with robot) :33000-38000mm / 53000-62000 / 78000-85000mm
Line width (with robot) :5000-11000mm / 5000-11000mm / 5000-11000mm
Height :5600mm / 5600mm /5600mm
Floor Number :40 /110 /190
Max.Salp Dimension :2100*3150*50 / 2100*3150*50 / 2100*3150*50mm
Weight :40000kg /87000kg /138000kg
Total installition power :235kw /380kw /530kw
Hourly energy consumption on regime :60kWh/h /95kWh/h /130kWh/h -
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Type: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
Used to promote the fast hardening of AKEMI® UV fillers for manual or automatic filling work. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The cyclic store is characterized by the fact that all of the slabs being processed, placed on special frames, follow the same run and, finally, undergo the same thermal treatment.
Another advantage in terms of uniformity of the treatment that the slabs undergo, is generated by the fact that the frames form two columns, one moving up and one moving down. This construction feature allows for the use of two separate thermal units that collide the two columns with hot air from opposite sides.
Another important characteristic is the extremely reduced cycle time that allows for use in plants of an extremely high level of production.
The cyclic stores are available for capacities of 40, 60, 80 or 100 frames and cover a length equivalent to half of the corresponding static machines allowing for localization of high production plants in limited spaces.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separately rooms
High working capacity: from 30 slabs/hour to 70 slabs/hour
Thanks to the versions: Cyclic Line 40/60, Cyclic Line 40/80, Cyclic Line 60/80, Cyclic Line 60/100 and Cyclic Line 80/100
Material directly loading onto tray and the possibility of “book match”
Reduced size in relation to the high working capacity
High speed and working efficency -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
EM 18 Travertine Filling Machine
• Number Of Filling Heads: 6
• Filling Motor Power: 1,1 kW
• Diameter Of Filling Area: 680 mm
• Belt Motor Power: 0,75 kW
• Belt Width: 700 mm
• Working Width: 650 mm
• Working Thickness Min. / Max.: 10 – 50 mm
• Total Electric Power: 7,5 kW
• Water Consumption: 85 lt / min
• Air Consumption: 25 lt / min
• Machine Dimensions ( W / L / H ): 1400 / 6000 / 2200 mm
https://ekizoglumakina.com/en/product/travertine-filling-machine -
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Type: Factory MachinesResin Line MachinesProtective Polymer Applicator for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Breton APP - POLYMER APPLICATOR For slab polishing lines
Contact us!
If you want to be contacted, fill in the following form.
APP - POLYMER APPLICATOR FOR SLAB POLISHING LINES
The Polymer Applicator (APP) is a cost efficient and environmentally sustainable method for protecting polished surfaces of slabs when they are stacked in “packs” and when being handled and moved.
WHAT IS BRETON APP?
Breton APP is a specific system mounted just before the automatic slab discharge unit at the end of the polishing line. It is designed to apply dots or lines of a thermoplastic polymer.
The number, the interval between dots/lines and form can be programmed to specific requirements. This polymer has been developed and formulated to protect the polished surface of slabs when they are stacked in “packs” in the warehouse and when being handled.
APP is an alternative system to the conventional polythene film offering the advantage of not having to deal with waste treatment and relative costs.
The polymer is purchased in granules in drums of 25 kg.
The granules are heat melted in the purpose container (1) and the melted polymer is conveyed along the heated piping (2) to the extruder gun which is also heated (3) and moves transversally.
The extruder gun, depending on the form programmed, deposits dots or lines of melted polymer on the polished surface of the slab. The polymer instantly cools down and solidifies when it comes into contact with the cold slab and remains bonded to the surface. -
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Type: Factory MachinesResin Line MachinesProtective Polymer Applicator for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Breton APL -Automatic applicator of the protective polyethylene sheet
Contact us!
If you want to be contacted, fill in the following form. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
STA 2000
Machine for the automatic void filling of marble slabs, equipped with automatic proportioning of the colouring paste during the mixing of the filler.
Monobloc support structure made of painted arc-welded steel; the structure includes the two transversal runways for the independent sliding of the two spindle-holding carts.
Oscillating unit holding a set of photoelectric sensors which read the slab shape without touching it.
Two (2) spindle-holding carts, which move crosswise on independent runways and are driven by an encoder-controlled motor with inverter.
Two (2) plate-holding spindles (each plate is equipped with 6 palette knives which can be easily replaced), powered by inverter-controlled gearmotor for the adjustment of the rotation speed. Spindles are actuated vertically by a pneumatic cylinder.
Set of panels conforming to the EC standards, which close entirely the machine. They can be manually openable sliding on the operator' side, and are used to contain the gas emissions. Panels are provided with a fan, installed behind the machine, that intakes air and expels it outside (the stack is not included in the supply).
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Type: Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
BRETON RESINDRONE: ROBOT FOR AUTOMATIC RESIN TREATMENT OF SLABS
SIMPLICITY FIRST: This was our watchword as we developed our robot for automatic resin treatment of slabs.
We have designed it by taking a 5-axis interpolated machine as a model, a technology now well-established and widespread, and by inventing a new application.
SIMPLICITY as reliability: the mechanics of a 5-axis milling machine can withstand stronger strains than a small mass-produced humanoid machine.
SIMPLICITY as precision: precision and quickness in following the predetermined resin distribution paths within the slab perimeter with a cycle for redistributing the resin in excess sitting on the edges.
SIMPLICITY as user friendliness: changing the parameters and the working cycles is easy and intuitive.
SIMPLICITY as environment friendliness: Thanks to the technology that mixes the resin different components in the last centimeters of the distribution duct, cleaning is easy and quick, it does not need solvent, reducing environmental impact.
SIMPLICITY as easy maintenance: in the unlikely event of system malfunctions, Breton Service remotely connects to the machine by implementing a hot-line problem solving process. The possible intervention of an after-service Breton technician can easily fix malfunctions whether she is in India, China, Brazil or anywhere in the world.
SIMPLICITY as full optional: ResinDrone can be equipped with various accessories, for example one for automatic roller cleaning or replacement, in order to work automatically for several hours. -
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Type: Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Thanks to the vacuum, air goes out from the narrow crack lines of stone where resin penetrates more easily and deeply thus causing the slabs to be better restored.Vacuum resin-treated slabs get a better polishing since each single crack line, even the narrowest, is filled up with resin.
Furthermore, cracks saturated with resin prevent any seepage of humidity entering from the floor.Breton patented and realised the plants for the vacuum resin-treating by spreading the resin on the surface of marble and/or granite slabs (without immersion in resin), and developed in its R&D Dept. both the formulation of the resins to be used and the parameters involved in the process.
Breton transfers the complete Know-How to operate the plant and use the resins to its customers, and trains their operators as well. -
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Type: Factory MachinesResin Line MachinesStone Reinforcement Net Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
Slabs with many cracks, in particular of marble, can be net-reinforced on one face using a special net of fibre glass.
This operation is performed on a specially designed station of the resin-treating line.A special equipment allows to place automatically the net on the slab. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
In its R&D Dept., Breton has developed the most suitable formulations of resin and analysed all the parameters involved in the resin-treating process.After having been suitably mixed with additives according to the desired final characteristics (penetration degree, adhesion degree, colour toning degree and preservation of the characteristics in the long run, UV-resistance, etc.), several types of resin were tested (epoxy, acrylic and polyester resins) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
On request, Breton supplies the unit for the automatic preparation of the resin as well as the unit for the automatic spreading of resin on the slab surface. -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
THE DRYING OF SLABS BEFORE RESIN-TREATING
Different techniques for the slab drying were tested (static hot-air drying with air dehumidification, hot-air passage, irradiation passage, static radio-frequency, etc.) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
Breton suggests the most suitable drying techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the required production capacity.As for the static hot-air drying with air dehumidification, Breton developed special multi-decker vertical kilns ensuring a “homogeneous” drying of all the slabs housed in the kiln.
Depending on the requirements, slabs move along the automated resin-treating line while they are held up by special, rigid steel supports.Breton suggests the most suitable catalysis techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the production capacity.As to the static catalysis of the resin-treated slabs, Breton developed special vertical multi-decker kilns with hot-air circulation which ensure an ideal catalysis of the slabs housed in the kiln.
The catalysis of marble slabs treated with polyester resin may also be performed in line, while they return to the loading point and move on a conveyor placed under the processing line along its longitudinal axis, with no need of kilns. -
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Type: Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
For resin treatment with epoxy systems curing is currently carried out in static multiple tier ovens with forced air circulation (approximately 50°C), with slab holding time in the oven of around 80 minutes. In general, following oven curing the customary 24 hour period is allowed to elapse before proceeding with the polishing stage.
Recently, technological evolution has made it possible to positively consider also the use of curing microwave systems.
That's why the Breton Research Centre has been performing detailed studies to assess the capabilities and efficacy of using microwaves to accelerate resin hardening.
It should be emphasised that microwave curing ovens are rather different from normal ovens in that the former are complex, carefully studied and calibrated systems that combine microwave radiation with hot air convection heating.
During the research project we used various types of commercial resins: normal epoxy systems and "specific" epoxy systems designed for microwave curing.
The test results showed that microwave curing epoxy resins are highly reactive and display greater receptivity to microwave radiation. It was found that the combined microwave/hot air system effectively accelerates heating and successive hardening of the resin.
The annexed graph shows the exothermic reaction curve during hardening of two epoxy resins at 50°C, one of which is a normal resin and the other a microwave curing resin. -
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Type: Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Travertine
Machinery Function Features:
This treatment creates a strong reinforcement around the cut slab (the thickness of reinforcing varies according to request conditions and the available quantity of resin).
Treatment phases:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means
material provided in the supply (bridge crane excluded)
Vacuum operation and resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Catalysis of reinforced block patented
HRVP EXTENDED BLOCK CORE REINFORCING BY MEANS OF VACUUM DEVICE AND PRESSURE
By using Hrvp Extended is guaranteed the resin percolation into all fractures connected to the external block surface. This operation gives the best solution to get a block that can be cut even if the material was fragile or really fractured.
There are now two treatments with a new phase:
Block washing: by means of a high pressure hydraulic nozzle utilized by an operator
Dry of blocks: by means of drying chamber heated by means of gas or electric hot air generators
Preparation of block to be hardened: to be realized in the apposite area. It is a completely manual operation developed by means of material provided in the supply (bridge crane excluded)
Vacuum and resin-resin injection: to be realized inside the machine. The block to be repair is covered into a special device and after resin is injected into the block after the creation of vacuum
Pressurization on the hardened block (with the Hrvp Extended system only): to do inside the surge tank of the plant line just after the injection of resin. The special pressuring cycle makes resin deep penetrating inside all fractures of the block, completely reinforcing and improving it
Catalysis of reinforced block: once the blocks have been reinforced and hardened they are placed inside hardening chambers that previously have been heated by means of electric or gas generator until the resin becomes hard
CHARACTERISTICS RESINS
We use bi-component epoxy resins studied properly for the HRVP process. The special formulations produced change according to the material of the block to be worked and to its fractures.
The plant sale contract includes the resins supply for a period to be established during the negotiations.
COMPLEMENTARY TOOLS
Besides studying the usage, Prometec has optimized shape, dimension and quality of all complementary tools necessary for the working cycle good execution.
The plant sale includes them in the supply.
CONSUMABLE MATERIALS
The first supply includes all the expendable materials, such as:
Materials for resin confinment
Aerating material
Reinforcing layers
Draining material
Fittings for the different connections
Various pipes
PLANT ASSEMBLY, START- UP AND COMMISSIONING
Besides the plant assembly and start up, Prometec proposes its staff for a period of training to guarantee the nal result on all processed and processable materials by the purchasing company. -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
EAC - HOT AIR DRYER -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Dryer with electric feeding and heating with inox mesh transport, length mm 3000 and width mm 700.
Heat input kw 6.
Installed electric powerkw 2,5 400V-50Hz.
Maximum operating temperature 300°C. -
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Type: Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Travertine
Machinery Function Features:
RSN 600 Lineer Resinline - Automatic Filling-Resining Machine -
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Type: Factory MachinesResin Line MachinesInfrared Slab Drying-Filling Line
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
Multi-Storey Resin Line Machine - Infrared Slab Drying-Filling Line -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
ERI 700/6000 - NET DRYER
Net dryer-large 700 mm complete of cooling modulus (form).
Total length 8000 mm.
ERI 700/8000 - NET DRYER
Net dryer-large 700 mm complete of cooling modulus (form).
Total length 10.000 mm. -
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Type: Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
ERC 14/45 - RRE 14/40 - ROLLERS DRYERS
Rollers dryers 1400 complete of cooling modulus L=8.5.
ERC 14/65 - RRE 14/60 - ROLLERS DRYERS
Rollers dryers 1400 complete of cooling modulus L=12.5.
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