Ceramic Pressing Machine

Hydraulic press EVO 6608/2450 has been designed for pressing ceramic tiles with max pressing force of 6608 tons and span of 2450.
Maximum pressing force 6600 / 64.7 Tons / MN
Maximum service circuit pressure 160/16 Bar / Mpa
Maximum circuit pressure 350/35 Bar / Mpa
span between the columns 2450 mm
Max distance between bed and crossbar 750 mm
Maximum travel of mobile crosspiece 250 mm
Maximum extraction force (Syncro) 22.5 / 0.22 Tons / MN
Maximum thickness of the soft 75 mm
Number of lifting push points 4
Number of presses per cycle 1-2-3-4
Number of cycles / min up to 16 cycles / min
Hydraulic circuit oil quantity 2600 Kg
Main motor power 160 kW
Press auxiliary services power 15 kW
Power for heating molds 30 + 30 + 15 kVA
Net weight (excluding molds) 159 Tons
Maximum loading width 2230 mm

The one-of-a-kind press without mold for the tile industry.
High speed, flexibility and sustainability are the key features of the innovative ceramic press without mold for tile industry. Superfast can produce all formats starting from the 60, 80 and 90 cm module with thickness from 3 to 30 mm. This operation occurs digitally via software. The technology guarantees energy saving up to 70% and the full recovery of material coming from the pressing and cutting phase for a state-of-the-art sustainable industry.
THE SUPERFAST RANGE
Five models for a unique flexibility:

Superfast 17.000 maximum format > 1200x2400 mm
Superfast 19.000 maximum format > 1200x2700 mm
Superfast 21.000 maximum format > 1200x3000 mm
Superfast 22.000 maximum format > 1600x2400 mm
Superfast 25.000 maximum format > 1200X3600 mm
THE ADVANTAGES OF A MOLDLESS PRESS
Thanks to a system fitted with a single belt and which does not require a mold, Superfast makes it possible to produce with a flexibility never seen before for all traditional formats. Modules starting from 60, 80 and 90 cm and with thicknesses from 3 to 30 mm can be managed with a simple and rapid operation, setting-up the parameters via software.
Superfast guarantees considerable advantages in terms of time given that the replacement of the belt occurs in just 30 minutes and advantages interms of space given that it’s no longer necessary to store molds in the warehouse. All this leads to advantages in terms of costs.
UNFIRED CUTTING AND ZERO WASTE
With Superfast, System Ceramics has exploited its innovative capacity to the full, promoting a technology that makes it possible to cut the ceramic surface after pressing and before introducing it into the kiln, with consequent recovery of the ceramic material in excess in the pressing and cutting phase.
Superfast operates with a “zero waste” process in which there are no scraps. The recovered waste is dry-ground directly at the side of the press and is then mixed and introduced directly into the atomised spreading dispenser.
ATTENTION TO DETAIL FOR CERAMIC SURFACES
Uniform laying and gradual pressing with still atomized material ensures greater uniformity throughout the surface for detail-proof flatness. The result is also an improved geometry of the fired tile and a caliber on each side of less than, or equal to, 2 mm.
Superfast is able to make a ceramic product without residual tensions, a fundamental characteristic for the subsequent malleability of the finished product.
Three-dimensional design
From an aesthetic point of view, every three-dimensional effect is achievable thanks to the possibility of laser engraving the upper belt starting from the graphic file. With the aid of high resolution and a depth of engraving of up to 3 mm and maximum geometric regularity, it’s possible to press up to four different patterns while maintaining the quality of the ceramic design and increasing aesthetic variability.
SUSTAINABLE PRODUCTIVITY
Superfast makes no compromises in terms of productivity: with a single press, Superfast can produce up to 24.000 sq.m. a day, a quantity normally achieved with at least 2 traditional presses. Moreover, Superfast is able to process all classes of standard atomized materials, without requiring materials of particular types and/or with particular characteristics, permitting, in this way, great flexibility in the choice of input raw material in terms of humidity, smoothness and granulometry.
A solution that represents a a further step towards a production philosophy that is inevitably changing for the better, moving towards customisation and just-in-time; by reducing energy consumption and raw material waste Superfast is positioning itself as sustainable technology working towards the future of ceramic industry.

The moldless ceramic pressing system for large formats
Lamgea is the ceramic moldless press for the production of ceramic slabs and large format ceramic tiles. Lamgea works with classic standard atomized materials, from stoneware to red body, monoporous, dry-ground and so on, with a consequent reduction in industrial costs.
HIGH FLEXIBILITY AND QUALITY STANDARDS
The leading ceramic pressing technology for the production of large-format ceramic slabs up to 1800 x 4800 mm with variable thicknesses from 3 to 30 mm, making it possible to obtain structured surfaces of up to 2 mm of depth.
Lamgea guarantees an increase in productivity while maintaining high quality:
production up to 17.000 sq.m/day
maximum flexibility in changes of format and in variations in thickness and without any belt change
CERAMIC SURFACES WITH NO PLANARITY DEFECTS
The atomized powders are laid on the belt with dispensers linked to a doctoring system. In the event of variations in humidity or granulometry in the extended layer of powder, the retroactive control system makes it possible to correct the thickness with the squeegee and automatically adjust it in the following cycle.
Thanks to the even laying and to a pressing which is progressive, with still atomized material, Lamgea guarantees:
improved uniformity on the entire surface with planarity up to 0.1 mm
improved geometry of the fired tile with a caliber per side less than or equal to 2 mm
THE ADVANTAGES OF LAMGEA TECHNOLOGY
During the pressing phase without any mold the atomized materiali can expand without generating any residual stresses. This enables to produce big slabs thinner and lighter weight per sq.m having the following benefits:
lower consumption of raw materials and energy
lower consumption of tools for rectification and lapping
less waste during the rectification phase
Consequently, strong advantages in terms of costs are generated.
CERAMIC SLABS WITH THREE-DIMENSIONAL DESIGN
With Lamgea it’s possible to recreate any type of structured surface and three-dimensional effect thanks to the possibility of engraving the upper belt with a laser, starting from a graphic file.
16.6 linear meters of extension
Deep incision up to 3 mm
High resolution
Maximum geometric regularity (the pattern does not alter)