Multi Blade Tile Cutting

EM14 Multi-Disc Cutting Machine for Granite & Basalt
• Belt Width: 700 mm
• Working Width: 650 mm
• Working Thickness For Basalt: 10 – 150 mm
• Working Thickness For Granite: 10 – 100 mm
• Number Of Heads: 1
• Diameter Of Disc: 500 – 600 mm
• Cutting Motor Power: 30 kW
• Up – Down Motor Power: 0,75 kW
• Belt Motor Power: 0,75 kW
• Belt Speed: 3 mt / min
• Water Consumption: 125 lt / min
• Total Electric Power: 32 kW
• Machine Dimensions ( W / L / H ): 2450 / 3550 / 1980 mm
https://ekizoglumakina.com/en/product/multi-disc-cutting-machine-for-granite-basalt

Multidisk cutter
Machine meant to work in an assembly line work. It can obtain one or more material strips from a specific width.
Headstocks can have either one axis with more than one disk or they can have several completely independent headstocks which can be mobile or fix.
Machine with a great production capacity, reliability and strength.
Several models depending on the number of headstocks and the width of the working area so it can easily adapt to every costumer’s needs.

EM07 DOUBLE–HEAD CERAMIC & PORCELAIN CUTTING MACHINE
• Belt Width: 700 mm
• Working Width: 650 mm
• Working Thickness: 10 – 50 mm
• Number Of Cutting Heads: 2
• Disc Diameter: 300 mm
• Cutting Unit Motor Power: 2 x 22 kW
• Up – Down Control Motor Power: 0,55 kW
• Belt Motor Power: 0,75 kW
• Belt Speed: 3 mt / min
• Water Consumption: 120 lt / min
• Total Eletric Power: 46 kW
• Machine Dimensions ( W / L / H ): 2200 / 4500 / 1980 mm
https://ekizoglumakina.com/en/product/double-head-ceramic-cutting-machine

EM25 Stone Veneering Machine
1 HEAD:
Working Height: 250 mm
Double 45 Degree Conveyor Belts
Number Of Head: 1
Disc Diameter: 900 mm
Cutting Unit Motor Power: 22 kW ( 1.500 RPM )
Belt Motor Power: 2x 0,75 kW
Belt Speed : 3 mt / min
Machine Dimensions ( W / L / H ) : 2200 / 3200 / 1750 mm
2 HEADS:
Belt Width: 200 mm
Belt Thickness: 10 mm
*Double 45 Degree Conveyor Belts
Max. Working Height: 300 mm
Number Of Head: 2
Disc Diameter: 900 mm
Cutting Unit Motor Power: 2 X 22 Kw / 1500 RPM
Belt Motor Power: 2 X 0,75 kW / 1.500 RPM
Belt Speed: 2 mt / min
Machine Dimensions ( W / L / H ): 2350 / 4400 / 2000 mm
3 HEADS:
Working Height: 260 mm
Double 45 Degree Conveyor Belts
Number Of Head: 3
Disc Diameter: 600 - 900 mm
Cutting Unit Motor Power: 2 x 22 kW, 1 x 11 kW
Belt Motor Power & Speed : 2 x 0,75 kW / 5,5 mt / min
Water Consuption: 225 lt / min
Machine Dimensions ( W / L / H ) : 4800 / 6900 / 1900 mm

EM09 - Multi-Disc Cross-Cutting Machine

• Number Of Cutting Discs: 5
• Diameter of Disc: 350 – 400 mm
• Working Thickness: 10 – 80 mm
• Working Width Min. / Max. : 250 – 3000 mm
• Cutting Disc Motor Power: 5 x 7,5 x 11 kW
• Cutting Disc Distance Setting Motor Power: 4 x 0,55 kW
• Bridge Movement Motor Power: 2,2 kW
• Belt Motor Power: 0,75 kW
• Total Electrical Power: 43 x 61 kW
• Machine Dimensions ( W / L / H ): 2300 / 6000 / 2500 mm
• Linear Guide Bridge Movement
• Pneumatic Piston Pusher
• Automatic Cutting Dimensions Control
https://ekizoglumakina.com/en/product/multi-disc-cross-cutting-machine

tile sizing line

This machine is automatically controlled by microcomputer, specially designed to carry out architectural shaping such as profile, Roman column and other diverse shapes in large scale on granite and marble, it works with double blades and automatic tracking.

MULTIBRETON RC - TRIMMING MACHINE FOR MARBLE AND GRANITE

The Multibreton RC is a trimming machine for marble or granite strips that can be equipped with up to three cutting spindles: two spindles are adjustable in width while the central one is fixed.

Strips are conveyed by a multiply belt covered by a thick layer of rubber designed to accept the cuts from the diamond blades.

THE CUTTING SPINDLES

The two adjustable cutting spindles can be manually positioned along the bridge through a screw/lead nut system and slide on guides encased in an oil bathand protected by a water labyrinth seal. On request, operating from the push-button panelthe positioning of each individual spindle can be motorized and sequential. When spindles arrive to the programmed position, hydraulic clamps lock them firmly in place on the bridge.

All cutting spindles can be independently excluded in height by means of a pneumatic piston. The smooth and straight advancement of strips over the conveyor belt is assured by a system of vertical and horizontal pressor rollers and by a horizontal guide made of wear-resistant steel. When the width of strips changes, the adjustment of both the guide and the vertical pressor system is self-centering and is obtained by simply turning a handwheels.

THE CONTROL UNIT

All the general controls to start and switch-off the machine are located in front of the operator. A small portable push-button panel is availablefor the blade positioning operations so thatthe operator can safely command the spindle displacement inside the working area.

MULTIBRETON DXS - MULTI-DISC CROSS CUTTER FOR GRANITE AND MARBLE

Multibreton DXS is an automatic cross cutter designed for cutting granite and marble slabs. It can be fitted with up to 7 independent 7.5 kW cutter groups, and as it operates in automatic, operator supervision is not required.

WORK CYCLE

The Multibreton DXS work cycle is fully automatic and does not require the supervision of an operator:

• The slab to cut is positioned on a conveyor which travels on the workbench. The conveyor consists of a multilayer belt with a thick rubber coating ideal for resisting cuts caused by the diamond disc cutters when operating

• The slab automatically stops when it reaches a concealed end stop

• A motorised longitudinal end stop maintains the slab aligned during cutting operations

• Once cutting operations have terminated the discs are raised off the workpiece and then returned to their original position and the slab cut into tiles is discharged from the machine and a new slab is fed in.

SPINDLE GROUPS

Each spindle group has a drive power of 7.5 kW and travels on guides enclosed in an oil bath and protected against penetration of water by a labyrinth seal housing and are mounted to a spindle-holder beam configuration.

An incorporated pneumatic system raises single spindle groups excluding them from the work cycle . Once the machine has cut the workpiece all the spindle groups are raised preventing the diamond cutting discs from running over the cut slab. The operator from the pushbutton control panel activates the servomotors which position each single spindle group in sequence along the beam.

Once the spindle group has reached its correct working position a hydraulic-lock-system locks it in position. The operator can control the servomotors from the display once cutting measurements and disc thickness have been programmed. Both effective and preset cutting measurements are displayed.

MULTIBRETON DXL is an automatic cross-cut saw for marble or granite strips, equipped with up to twelve cutting spindles. For each cutting cycle, the machine can saw a single strip or two strips simultaneously - even of different length - into items of the desired size.

THE CUTTING CYCLE

The cutting cycle is fully automated for virtually unattended operating:

1. the marble or granite strip to be cut moves forward while resting on the feeding belt which slides on the milled bench of the machine, and halts close to the pneumatic stop (if existing).

2. a movable aligner to bring the strip into square before starting the cut, is housed on the front part of the machine, opposite the spindle-holding beam.

3. the cut is performed while the spindleholding beam moves orthogonally with respect to the conveyor belt.

Once the cut is carried out, the saw blades lift before getting back to their starting position, and the strip - cut into tiles - is transferred outside the machine, while a new strip to be cut enters the machine.

THE CUTTING SPINDLES

The cast-iron spindles slide along the bridge on guides in an oil bath, perfectly protected from water. The spindle positioning is automated, motorized by a screw with lead nuts connected to an electromagnetic clutch and adjusted sequentially for each single spindle.

Once each spindle has reached the programmed position, it is blocked by a hydraulic mechanism. A pneumatic device can exclude each spindle vertically. On request, the machine can be supplied in a special version with simultaneous positioning of all the spindles instead of sequential adjustment of each individual spindle.

MULTIBRETON DXR

Most fast machine for in-line processing (without 90° deviation of strips as in the passage machines).

Original patented system.

Designed to cut marble or granite strips, it is equipped with twelve diamond blades having adjustable distance. For each cutting cycle, the machine can cut a single strip or two strips simultaneously - even of different length - into items of the desired size.

THE CUTTING CYCLE

The cutting cycle is completely automated, without the intervention of the operator:

1. The marble or granite strip to be sawn advances on a conveyor belt sliding over the milled table of the machine and stops automatically against a transversal reference guide, which is placed at the end of the belt.

2. The aligner/pusher aligns the strip and pushes it against the cutting blades. The absolutely orthogonal thrust of the aligner occurs with adjustable acceleration/deceleration ramps.

3. The tiles so obtained move on the unloading belt sliding on the milled table of the machine.

THE SPINDLES

The cast-iron spindle units slide along the bridge on guides in an oil bath, perfectly protected from water.

Movement is by a screw with lead nuts connected to an electromagnetic clutch. Once each spindle has reached the programmed position, it is blocked by a hydraulic mechanism. A pneumatic device can exclude each spindle unit vertically.

On request, the positioning of each individual spindle can be executed automatically and sequentially upon setting the cutting dimensions and blade thickness on the control display where the effective work dimensions of each moving spindle and the programmed values are visualized.

The standard machine is supplied with motorized sequential adjustment with control from a remote push-button panel.

CUTTING OF TWO STRIPS SIMULTANEOUSLY

The machine is designed to cut even two strips having different length in a single

work cycle by optimizing the sawing operations. In this case, during the feeding

phase, strips are measured by means of suitable sensors and then locked in place in front of the cutting blades.

AN ORIGINAL AND PATENTED CUTTING SYSTEMS

The machine works with synchronous double belt thus guaranteeing:

- minimized cutting cycle time

- perfectly perpendicular cut

- no scratch on the conveyor belts

- safe and simple removal of cutting waste

- system rigidity due to the fixed spindle bridge and the moving pusher.

MULTIBRETON TDR is an automatic cross-cut saw for marble or granite strips, equipped with up to twelve cutting spindles.

For each cutting cycle, the machine can saw a single strip or two strips simultaneously - even of different length - into items of the desired size.

THE SAWING CYCLE

The work cycle is completely automated, without the intervention of the operator:

1. The strip to be sawn advances on the roller conveyor.

2.The aligner/pusher aligns the strip and pushes it on the machine’s feeding belt towards the cutting

blades. The belt moves the strip under the blades thus allowing the cut to be performed.

3. The unloader pushes the tiles so obtained on the unloading belt.

THE CUTTING SPINDLES

The cast-iron spindle units slide along the bridge on guides in an oil bath, perfectly protected from water.

The spindle positioning is automated, motorized by a screw with lead nuts connected to an electromagnetic clutch and adjusted sequentially for each single spindle unit.Once each spindle has reached the programmed position, it is blocked by a hydraulic mechanism. A pneumatic device can exclude each spindle unit vertically.

On request, the machine can be supplied in a special version with simultaneous positioning of all the spindles instead of sequential adjustment of each single spindle.

The HM-2 cross cutting machine combines the possibility of cutting with two units with the positioning precision of the mobile spindle, employing advanced technologies when cutting strips of marble and granite. It finds its application in consecutive cuts of different sizes and is ideal for recovering waste material.

MultiCut 350/550 - Programmable multi-spindle automatic saw with revolving table
Breton Multicut is a programmable multi-spindle automatic saw with a revolving worktable and is designed for cutting both natural and engineered stone slabs to any required size.
Breton Multicut is designed and developed to offer high-production and cutting performance combined with improved operational flexibility and a sophisticated and advanced slab optimisation system.
The work cycle - longitudinal cuts, work-table rotation, transversal cuts - is fully automatic and computer managed. Slab loading and product unloading operations can be automated to meet specific requirements. Precise and accurate cutting. The work cycles are programmed on the machine monitor and can be stored and then recalled whenever required. Depending on slab thickness, the slab can be cut in plunge-cut or step-cut mode. The “scanner” system scans the shape of the slab and records surface defects, and a special software elaborates and defines the best cutting cycle based on the slabs available and work orders programmed in the system. The result is maximum production optimisation.
Slab surface optimisation system
Breton Multicut can in real time optimise slab surface by automatically selecting the most appropriate cutting cycle to process the work orders previously programmed in the computer system which controls and manages the production line.
When slabs are fed-into Breton Multicut, a scanner scans the shape and size of the slabs and the operator can mark out any defects, holes or cracks in the surface. Based on the information transmitted by the scanner and on the programmed work orders, a purposely developed software manages the machines and equipment forming the production line simultaneously. This software can also receive work orders through a local access network from the office PC. The work order can include diverse formats of tiles which are identified in the order utilising just the measurements for length and width. For each format the required quantity is defined and is automatically updated based on the number of cutting cycles for each slab processed until the order is completed. Slab cutting, based on the information received from the scanner, is optimised to reduce waste. Even slabs with surface defects such as holes, stains, marks etc. are optimised using this system. The scanner records the defects of the slabs and
sends prompts to the software only if the defects have been previously marked out by the operator who simply positions over the defect (whether it is a hole, stain, crack etc…) a piece of non-reflecting matt material (e.g. standard household carpet). When the slab passes under the scanner, the scanner
reads the covered areas as if part of the slab is missing identifying these zones as part/s of the slab which cannot be utilised in production. Prompts are then sent to the main system PC and the software elaborates the information and defines the best cycle to optimise production. The operator removes the material used to cover the defects which can be reused or thrown away. The information is then graphically displayed on the monitor indicating the percentage of material processed. And the waste produced….. There are several cutting and optimisation options: For sawing strips (longitudinal or transversal or mixed) the system will automatically standardize the cutting pattern so as to reduce the machine’s cycle time for very complex cutting patterns. This function brings together, where possible, strips having the same cuts so that they can be sawn in a single work cycle.

This machine is used to cut the edges of stone tiles up to 85cm (width), and its available with 2, 3 & 6 cutting heads in order to process all the standard sizes of stone with very high size accuracy and productivity.

The machine is used to make lenght sizing of the tiles and Strips.
Precision of the machine +- 0,20 mm

This machine is automatic. It is used to cut boards into a certain size. It is compact in structure, stable in performance, convenient in installation, operation and maintenance.
Disk diameter: 400-500 mm
Thickness of slab to be processed: 80 mm
Useful cutting width: 650 mm
Main motor power: 6 kw
One Gearbox to move the Head of the disk: 0.75 kw
One brakes Gearbox: 0.5 kw
General power: 7.25 kw
Overall dimensions (LxWxH): 3000x1400x2100 mm

Cutting machine multidisc with one axle HRG-60. Make one-pass cuts to different types of materials, thicknesses and sizes. Ref. 8701
Cutting machine multidisc with one axle HRG-60
The HERSEN HRG-60 multi-disc cutter is designed to perform longitudinal cutting in a single pass of different types of materials, thicknesses and sizes. In this way we can obtain baseboards, skirting boards, cut samples or recover material with stability and precision.
The material to be cut is placed on the conveyor belt, and with a guide to keep the material aligned during the cutting process.
The disc holder shaft allows us to install several discs and separate them to different sizes to obtain different width measures in the pieces. Equipped with a powerful belt driven motor (not direct drive).
It has motorized vertical regulation to adjust the depth in the cut, diameter and wear of the disc during the cutting process.

MULTIPLE CUTTING MACHINE
TECHNICIAL SPECIFICATIONS
Cutting Engine Power 22/30 kw
Cutting Engine Speed 2800 rpm
Band Motor Power 0,55 kw
Belt Speed 65 cm / min
Saw Lowering / Lifting Motor Power 0,18 kw
Press Up Down Motor Power 0,18 kw
Maximum Cutting Width 650 mm
Minimum Cutting Width 50 mm
Maximum Cutting Thickness 120 mm
Minimum Cutting Thickness 10 mm
Saw Diameter 250-350 mm
Number of Saws Min: 2 / Max: 13 pcs
Control System Manuel Button PLC optional
Miter System Available
Water Consumption 60 liters / min
Machine Dimensions (width - length - height) 2100 - 3550 - 2000 mm
Machine Weight 1500 kg
Machine dimensions can be changed according to customer demand.

General Characteristics
The Horizontal splitting machine allows doubling the production of the block-cutter by splitting in two pieces thik slabs cut on the latter. Placed on the beginning of the marble line it feeds it continuously increasing production and lowering cost.
The machine is manufactured in two models: with 2 or 4 tables. in the REF1x62, 1 pair of opposed spindles are placed so that every blade can cut half of the width of the material.
The REF4x62, is equipped with two pairs of opposed spindles so that every blade can cut one fourth of the material. This system allows dealing with the cut of hard marbles.
The hardness of the material determines the feed speed of the belt that can be adjusted from 0 to 3m/min.

The HXL-1 Cutting Machine Performs multiple simultaneous cuts in marble slabs to obtain small strips.

The HD-1 type single axis cutting machine, with one pass, allows the longitudinal cutting of strips and tiles, trimmed after the polishing line; to square pieces without shape; to make baseboards; for mosaics and stone bases in the ornamental field.
allows the longitudinal cutting of strips and tiles, finding today application in various sectors and processing phases: to cut after the finished line to square pieces without shape; to make baseboards; for mosaics and stone bases in the ornamental field.
Technical characteristics:
It is built with a single shaft for diamond discs;
Ensures quick replacement of both the complete removable disk sleeve, which of each individual disk, thanks to the front opening and upper part of the structure and the particular construction of the spindle;
It is equipped with spacers between the disc and the disc to measure cuts to execute;
It has a support surface made of motorized thick rubber tape, with adjustable advance speed according to thickness and type of material to be cut;
It works by motor / spindle with belt transmission, with the possibility of speed variation; It guarantees a perfect longitudinal cutting precision by particular lateral guides of the conveyor belt;
It has the motor of the shaft of the disc holder positioned so that as much as possible protected from any waste from processing and melting of water, guaranteeing safety, durability and reliability;
It allows the raising and lowering of the spindle support bridge to adjust the depth of cut, to compensate the diameter of the wear of the diamond discs;
It is completed with a wide adjustable lateral material guide bar, equipped, in the insertion part, with clamps that hold the material adhered to the belt and pressed against the guide bar;
Gives the operator complete control of the controls (spindle support lock, disc depth adjustment, guide bar positioning).

The HD-2 type cutting machine with one pass allows the longitudinal cutting of strips and tiles, to make baseboards, mosaics and all kinds of stone bases. By having two axes it allows cutting high thicknesses.

General Characteristics
The Horizontal splitting machine allows doubling the production of the block-cutter by splitting in two pieces thik slabs cut on the latter. Placed on the beginning of the marble line it feeds it continuously increasing production and lowering cost.
The machine is manufactured in two models: with 2 or 4 tables. in the REF1x62, 1 pair of opposed spindles are placed so that every blade can cut half of the width of the material.
The REF4x62, is equipped with two pairs of opposed spindles so that every blade can cut one fourth of the material. This system allows dealing with the cut of hard marbles.
The hardness of the material determines the feed speed of the belt that can be adjusted from 0 to 3m/min.

Our cutting line N.2990/2200-5+7C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.

The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.

The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.

One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .

By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the horizontal stacker and positioned waiting to enter the production line in
such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.

The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 5 heads on mobile bridge N.8000-L-5C and the transverse cutter with 7 heads N.8000-T-7C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle
with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception suction cup, of particular design, is made up of a rectangular plate, capable of supporting horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-5+7C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Transversal cutter with 7 Ø600 heads and mobile bridge, model N.8000-T-7C.
– 1 Longitudinal cutter with 5 Ø600 heads and mobile bridge, model N.8000-L-5C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.

Cutting machine multidisc HR-2
Ref. 8704
The HR-2 type cutting machine performs a single pass longitudinal cut to materials of different thicknesses and different sizes.
By having 2 axes it allows cutting high thicknesses.

TRM 600 Multi-Blade Cross-Cutter, Strip Cutting, Edge Trimming Machine

Parallel cutting multiheads HLS
Ref. 8601
HLS multi-head parallel machine has high precision and waste reduction.
Long tile slitting is performed continuously, without interruptions using advanced technology that controls spindle movement on the bridge and all phases of processing.
The HLS machines transport tiles on the support table. This table has a continuous rubber strap for immediate removal of debris from the cutting cycle.

Parallel cutting with independent heads HR4
Ref. 8602
The Parallel cutting machine type HR4 is designed for the longitudinal cutting of a single pass of strips and tiles, this machine regulates the distance between the discs guaranteeing maximum flexibility in the change of measures.

Our cutting line N.2990/2200-6+9C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that comprise it.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
By means of the NDF-1289 automatic loading car (optional), we will feed the longitudinal cutter with the material coming from a stevedore, the boards are collected by this automatic feeder, through the use of suction cups connected to a vacuum pump that lowers them until put them in a horizontal position, prepared for their advance towards the cutting unit. The boards are picked up from the
horizontal stacker and positioned waiting to enter the production line in such a way that in successive boards the alignment is maintained and it is not necessary to adjust the starting point of the cutter.
The intermediate roller table constitutes the point of union between the feeding car and the longitudinal cutter. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The longitudinal cutter with 6 heads on mobile bridge N.8000-L-6C and the transversal cutter with 9 heads N.8000-T-9C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with
precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter. By alternating the positioning of the cutting heads we can achieve a multitude of measures depending on the needs of the client.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
The Robot – Palletizer N-3530 (optional) with vacuum suction cup, is specially designed to perform automated palletizing tasks, based on the same operating principles applied in standard Nodosafer palletizing, and offers multiple advantages, optimization of work process , reduction of cycle times and efficient use of downtime. The reception Suction Cup, of particular design, is made up of a rectangular plate, capable of supporting
horizontal loads of up to 120 Kgs.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.
The cutting line N.2990/2200-6+9C basically consists of:
– 1 Intermediate table with motorized plastic rollers, model N.2274.
– 1 Longitudinal cutter with 6 Ø600 heads and mobile bridge, model N.8000-L-6C.
– 1 Transversal cutter with 9 Ø600 heads and mobile bridge, model N.8000-T-9C.
– 2 Cutting tables with motorized band, model N.2304.
– 1 buffer table for sheet metal selection, model N.2590.
– 1 Double displacement table with motorized rollers, model N.2585.
– 2 Motorized band tables for material output, model N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS BRIDGE CUTTER N.8000-L-600-6C

Characteristic Specification
Machine width 4220mm
Raceway length 6000mm
Max separation between discs 1-6 2200mm (interior)
min separation between discs 1-2-3-4-5-6 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (6)
Total installed power 100 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS BRIDGE CUTTER N.8000-T-600-9C

Characteristic Specification
Machine width 5370mm
Raceway length 5500mm
Max separation between discs 1-9 3500mm (indoors)
min separation between discs 1-2-3-4-5-6-7-8-9 300mm
diameter max. cutting disks 600mm
Maximum height pieces to be cut 100mm
Disc motor power 15 hp (8)
Total installed power 150 hp
Water consumption per disc 15 – 20 l/min
CHARACTERISTICS OF CUTTING TABLES WITH BELT N.2304/2200

Characteristic Specification
table width 2960mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 11.5m/min
Drive motor power 3 hp
CHARACTERISTICS OF ROLLER TABLE WITH SELECTION STOPS N.2590/2200

Characteristic Specification
table width 2930mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2930mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 5m/min
Motor power after cross 2.5 hp
CHARACTERISTICS OF MOTORIZED BELT TABLES N.2426/2200

Characteristic Specification
table width 2930mm
max length of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 2 hp
CHARACTERISTICS LOADING TROLLEY N.1289-V

Characteristic Specification
table dimensions 1880×3200mm
Frame dimensions 2560×1140mm
vacuum center 30 m3/h / 1.35 hp
Hydraulic power plant 4 hp
Carriage advance motor power 0.75 hp
Table motor power 0.50CV
speed scrolling cart 5m/min
speed displacement pins 7.5m/min
width max. worked 2200mm
CHARACTERISTICS ROBOT-MANIPULATOR N-3530

Characteristic Specification
Max load capacity 120 kg.
min format of work 300x300mm
vacuum center 100m3/h
Installed potency. 25 hp
cycle time min. 10” sec

Multi-saw conveyor machine "Irbis" is a high-performance equipment designed for sawing blocks of natural stone with dimensions 390 * 190 * 188 mm and strength up to 40 megapascals (limestone, shell rock, tuff, sandstone) into tiles with a minimum thickness of 20 mm.
The cutting tool is diamond circular saws with a diameter of 600 mm, due to which stone blocks are cut in a single-pass mode. The width of the resulting tiles is determined by the dimensions of the spacers between the discs. The loading and main conveyors, driven by one common motor, continuously feed the workpieces into the working area. Subsequently, the finished tiles pass through the irrigation and sludge removal module and move to the discharge conveyor.
The multi-disc machine "Irbis" is an excellent addition to the "Prima" stone cutting machine in terms of cutting wall stone and processing substandard blocks.

General Characteristics
The new SNIC Multiple Cross Cutter machines offer extraordinarily high performance and productivity to eliminate the old bottle-necks caused by spindle translation for strip cutting.
These cutting machines, which are structurally identical, process strips up to a width of 600 mm or 800 mm and thanks to their powerful 7.5 hp motors, they cut in a single passage thickness up to 70 mm on marble. The SNIC-MCC cuts strips up to 3000 mm long and can mount up to 7 spindles with manual or sequential positioning.
The cutting movement of the disks is ensured by a single bridge sliding on high accuracy runner blocks with electronically adjustable cutting speed.
The cutting cycle is completely automated, without the intervention of the operator:
The marble strip to be sawn advances on a conveyor belt sliding over the milled table of the machine and stops automatically against a reference limit switch
The milled table automatically goes up to lift the strip away from the conveyor belt
The aligner/pusher pistons align the strip and push it against the side of the milled table
The Bridge moves the disks to cut
The cut finished, the bridge moves back to initial position
The milled table goes down and the conveyor belt moves the cut strips automatically to a motorized rollers.

Our cutting line N.2405/2200 has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the production line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the harshest working conditions, and it is precisely in this aspect that we can contribute all the experience
accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this production line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The longitudinal cutter with 2 heads on a mobile bridge N.8500-2C and the transversal cutter with 2 heads N.8500-2C, are machines equipped with the latest technological advances in terms of their mechanical and electronic design. What stands out above all are the linear guide systems of the headstock bridge supported by two beams parallel to the cutting table, the first and perpendicular to the second, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on the that it displaces, to carry out the cutting tasks.
The movable disc holder heads supported on linear guides on the bridge, with recirculating ball sliders, also carry out the vertical movement guided on recirculating ball sliders and driven by a laminated spindle with recirculating ball nut, to be able to position very quickly. and precision, leaving the entire assembly perfectly protected by PVC bellows.
Head holders equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The N.2304 cutting tables are built with a steel structure with a rectified upper plane, on which the motorized transport belt rests with a rubber-coated outer surface to prevent the displacement of the material during the cutting phase. A device to stop the stone, located on the table of the second crosscutter, allows to greatly reduce the times during the crosscutting process.
The table N.2590, located at the exit of the longitudinal cutter, has a system of physical stops, actuated pneumatically, that allows the selection of the strips that have been previously cut according to the width for their subsequent processing in the longitudinal cutter.
The second table N.2585 has a dragging device to join and align the strips prior to their processing in the transversal cutter, as well as the removal of longitudinal waste.
The unloading tables with band N.2426 have a frame built based on steel profiles with a transport band for unloading the cutting table, simultaneously, while the crosscutter already receives the next board and is ready to cut.
Work areas are protected, limiting access to risk areas by means of protection fences and photocells, to avoid any risk of accident.
All machines and heads are equipped with an implantation system with centralized greasing for quick and easy maintenance.
In the electrical and control installation section, it is worth highlighting the implementation of state-of-the-art automatons with programs custom designed by our technical department, so that the programming of the machines is as simple as possible for the operators, avoiding thus wasting unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on two operator terminals with a screen, where all the work parameters are displayed, as well as the cutting cycles.

The cutting line N.2405/2200 is made up of:
– 1 Longitudinal Cutter Model N.8500/800-2C.
– 1 Transverse Cutter Model N.8500/800-2C.
– 2 Motorized band tables Model N.2304.
– 1 Double displacement table with driver and motorized rollers N.2585.
– 1 Table with N.2590 plate selection stops.
– 1 plastic roller table N.2274-J.
– 1 motorized band table for material output Model N2426.
– 1 motorized band table with hatch.
– Security fencing.
LONGITUDINAL CUTTER CHARACTERISTICS N.8500/800-2c

Characteristic Specification
Machine width 5500mm
Raceway length 5500mm
Maximum separation between discs 2200mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
CHARACTERISTICS TRANSVERSE CUTTER N.8500/800-2c

Characteristic Specification
Machine width 5950mm
Raceway length 5500mm
Maximum separation between discs 3500mm
minimum separation between discs 200mm
Cutting disc diameter 800mm
Maximum height pieces to be cut 300mm
Disc motor power 30 hp (2)
Total installed power 67.5 hp
Water consumption per disc 30 – 40 l/min
TABLE CHARACTERISTICS WITH BAND N.2304/2200

Characteristic Specification
table width 2957mm
max length of the table 4044mm
width max. band 2200mm
Belt displacement speed 6.5m/min
Drive motor power 4.5 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
max length of the table 3500mm
width max. worked 2200mm
forward speed 6.5m/min
Drive motor power 1 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3700mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp
Centering displacement speed 3.1m/min
Motor power after cross 2 hp
CHARACTERISTICS OF MOTORIZED ROLLER TABLE WITH DOUBLE DISPLACEMENT N.2585/2200

Characteristic Specification
table width 2929mm
max length of the table 3900mm
width max. worked 2200mm
Roller advance speed 6.5m/min
Roller drive motor power 1.5 hp

Excalibur ® Lenght Sizing Machine
It is used for sensitive sizing any kind of natural and artificial stones such as marble, granite, composite and ceramics.
It provides solution through different width chassis frames for raw materials in different measurements. Due to 650 mm., 2100 mm is current width of raw material, its physical structure is standardized in respect to these measurements.
The energy costs of stone processing industry are minimized through machines equipped with energy-saving engines.
Heads in Excalibur® are not moved on a shaft as it is done in non-professional systems. Movement of heads to(right-left) slithered on heavy sledge and rollers (linear sledge and roller) are located with near-zero friction.
Motion of Excalibur®’s cutting heads is supplied with servo technology. Mobility and stance abilities are in top-end precision in servo engines. Excalibur®, with servo technology, offers high-class cutting precision to customers.

Our cutting line N.2995-4C has been designed to obtain maximum production with minimum operator labor and maximum reliability in the machines that make it up.
The general dimensions of the line have been adjusted to the needs of the client, following the criteria established by it, in terms of the dimensions of the pieces to be manufactured and the final products obtained.
The entire line is characterized by the robustness and reliability of the machines that make it up, all of which are designed to withstand the toughest working conditions, and it is precisely in this aspect that we can contribute all the experience accumulated over the years that We have been designing and manufacturing machinery for this sector.
One of the great advantages that we can highlight of the machines of this cutting line is that they are models with designs that have already been evaluated in their operation, and that they only differ from our series machines in their fundamental dimensions, but not in all the components that they incorporate. .
The motorized roller loading table constitutes the feeding point to the cutting unit. In addition, it acts as an intermediate warehouse so that the downtime of the cutting unit is minimal.
The cutter with 4 heads on mobile bridge N.8500, is a machine equipped with the latest technological advances in terms of its mechanical and electronic design. Above all, the linear guidance systems of the headstock bridge supported by two beams parallel to the cutting table stand out, with precision linear guides and high-precision, high-rigidity recirculating ball slides, on which it moves, to carry out the work. cutting.
The movable disc-holder heads supported on linear guides on the bridge, with recirculating linear ball slides, also carry out the vertical movement guided on recirculating ball slides and driven by a spindle.
laminated with ball recirculation nut, to be able to position with great speed and precision, leaving the whole assembly perfectly protected by PVC bellows.
Headstock equipped with translation movement through a displacement motor reducer controlled by a frequency converter and a magnetic rule for positioning on the X axis, and a head driven by a spindle and an electric motor reducer for vertical positioning of the cut on the Z axis. The positioning of the heads is simultaneously thanks to the independent converters of each head.
The whole machine and the heads are equipped with an implantation system with centralized greasing for easy maintenance.
Automatic rotary cutting table, it is built on a steel structure with a rectified upper plane, on which the conveyor belt rests with the outer surface covered with rubber to prevent the sheets from slipping during the cutting phase.
The unloading table with band has a frame built based on steel profiles with a transport band for unloading the cutting table simultaneously, while the cutting unit already receives the next board and is ready to cut.
In the electrical and control installation section, it is worth highlighting the installation of state-of-the-art automatons with programs custom designed by our technicians, so that the programming of the machine is as simple as possible, thus avoiding losses of unnecessary time. The programming of the work cycle and the visualization of its sequence is carried out on an operator terminal with a screen, where all the parameters of the cutting cycle are displayed.
The cutting line N.2995-4C/2200-G basically consists of:
– 1 Motorized plastic roller table N.2274
– 1 Cutter with 4 Ø600 heads and mobile bridge, model N.8500-800/4C
– 1 Rotating and motorized band table, model N.2304-G
– 1 Motorized band table for material outlet, N.2426.
CHARACTERISTICS OF MOTORIZED ROLLER TABLE N.2274/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
forward speed 11.5m/min
Drive motor power 1.5 hp
CHARACTERISTICS ROTATING TABLE WITH BELT N.2304/2200

Characteristic Specification
table width 2957mm
length max. of the table 4044mm
width max. worked 2200mm
Belt displacement speed 11.5m/min
Drive motor power 4 hp
CHARACTERISTICS OF MOTORIZED BELT TABLE N.2426/2200

Characteristic Specification
table width 2929mm
length max. of the table 3500mm
width max. worked 2200mm
Roller advance speed 11.5m/min
Roller drive motor power 3 hp

MTX 700/1 is a one-head multi-disc cutting machine, and it is used for reject recovery in marble; it is very rugged with a shaft to hold the discs which is mounted by both sides to obtain stability and lack of vibrations. This solution allows to cut in one run the materials of big thickness. On the shaft that holds the discs, it is possible to mount more than one cutting disc spaced by proper separators in order to obtain different sizes. The conveyor belt of piezes in rubber with high adhesion is large 700mm and its speed is adjustable through inverter. The head is adjustable vertically with an electric control. With an adequate motor it allows to cut till 80/100 mm of thickness. The cutting speed of 1/7 ml/min is adjustable electrically with a manual control for different thickness.

MTP are automatic machines for multiple linear cutting with diamond discs.
Suitable for cutting ceramic tiles of any kind, marble, granite, glass and bricks.
MTP 500/700/950/1300/1600/1900/2200 differentiate from each other for the width of the relevant conveyor belt and can be delivered with two or three cutting heads, to allow the choice of the most appropriate type according to the quantities or the sizes to be cut.
An essential characteristic of the MTPs is the fact that the disc support shaft is stable and doesn't vibrate as it is fastened on both sides. The lack of vibrations guarantees the excellent quality of the cut made.
With two disc support heads, the first is used to perform the pre-cut and the second the cut, thus achieving high production speeds with excellent finish results.
With three heads, on the other hand, there are certain advantages,
1) by using the second head you can chamfer by fitting chamfering discs shaped at 90°, thus obtaining a complete cut with superior chamfering.
2) by carrying out two pre-cuts with the first and second heads and the final cut with the third you get higher production and the possibility to cut thicknesses off up to 25/30 mm on materials such as granite or porcelain stoneware without drastically slowing down the cutting speed.
As the frame is the same length for all models it is in any case possible to subsequently fit the third head onto the 2-head cutting machine.
Thanks to their very sturdy structure, the MTPs can be fitted with motors with power up to 22kw with special tools for cutting mosaics automatically up to sizes of 10x10 mm.

Excalibur ® Width Sizing Machine
It is used for sensitive sizing any kind of natural and artificial stones such as marble, granite, composite and ceramics.
It provides solution through different width chassis frames for raw materials in different measurements. Due to 650 mm.,1250 mm., 2100 mm is current width of raw material,its physical structure is standardized in respect to these measurements. For raw materials with marginal measurements, the solution is provided by special design chassis frames.
The energy costs of stone processing industry are minimized through machines equipped with energy-saving engines.
Heads in Excalibur® are not moved on a shaft as it is done in non-professional systems. Movement of heads to(right-left) slithered on heavy sledge and rollers (linear sledge and roller) are located with near-zero friction.
Motion of Excalibur®’s cutting heads is supplied with servo technology.. Mobility and stance abilities are in top-end precision in servo engines. Excalibur®, with servo technology, offers high-class cutting precision to customers.