Single Wire Block Squaring Machine in Turkey

SINGLEWIRE OZTKM 01, Produced by Ozteknik, is an open frame single wire machine for squaring blocks of marble and granite and for thick cuts.
The machine structure is made of two columns strongly fixed to foundations and one connecting transversal beam built in large thickness normalized steel work. Two carts which slide vertically on the columns of the support structure for the vertical motion of the cutting wire. The carts are moved vertically by screw/nut screw mechanisms, which are controlled by asynchronous motor.The wire is rotated by a driving pulley with a diameter of 2200 mm. Main motor and down feed motor have inverters by the way,the wire speed and down feed are controlled by the technician with friendly touchmatic screen.
A driven pulley with the same diameter ( 2200 mm ) is kept constantly under tension by a hydraulic cylinder.And machine has 2 guide pulleys whose function is to drive the wire next to the point where it gets into, and comes out from, the block to be sawn

PLC control system
Gives a perfect usage to the operator by the touchscreen
The block table can rotate 360 degrees to quickly and easily trim the block edges.
Thanks to the horizontal cut, it can be used to trim the top of block
For vertical cutting, the desired thickness is entered on the screen and makes a fully automatic cut.
It keeps the wire tension constant at the desired pressure.

It use to obtain marble in special shapes such as pillars base, columns, canvas marble sheets or to straighten shapeless blocks in quarry.
Constant cutting speed is obtained by keeping the wire at ideal tension by the help of hydraulic cylinder and sensor,
The up and down movements of the cutting system moving on the columns can be adjusted via the inverter.
Our machine with PLC module has 3 axes, CNC module machine has 4 axes.
Stress relieved strong chassis and 4 wheels with servo-controlled wagon movements allow us best cutting accuracy.
Programming can be done to get slices of different thicknesses from the same stone.
Since the positioning of the wagon & diamond wire is done electronically by laser, there will not be angular defect at the final product.
99 different cutting recipes can be saved in the program.
Simple user-friendly automation software is used.
The screen is touch-screen and shows the cutting axis and level to assists the operator.
It is painted with epoxy paint after sandblasting to prolong the life of our machine, which is exposed to high amount of corrosion.
Chain rotation is provided on special alloy 7000 series aluminum pulleys.
As a security measure; if the wire breaks, a special sensor connected to the tension roller will stop the machine immediately.

KTK 80 AUTOMATIC WALKING ANGLED DIAMOND WIRED BLOCK MARBLE CUTTING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The gap creating while cutting on the diamond wire resolved by automatic walking engine, so that the cutting process occurs. Water is sending to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away.

MTX 2000 Single Wired Block Cutting Machine
Single Wire Block Squaring Machine

RSM 20 ELECTRICALLY RAMPED DIAMOND WIRED BLOCK CUTTING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The engine is fixed on a car and motor shaft is due to pulley. The chassis of the machine is ramped to resolve the gap creating while the diamond wire is cutting. Before cutting, the car is removed to the top of the inclined plane by a drum rope and ratchet mechanism. During cutting the car slides on the rail and maintains the tension on the wire. So that the cutting process occurs. Water is sent to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away.

AOSM 25 ELECTRICALLY ANGLED AUTOMATIC SIZING MACHINE :
The diamond wire cuts the block marble by a rolling pulley. When the machine starts, engine moves the motor shaft and it turns the pulley. The gap creating while cutting on the diamond wire resolved by automatic walking engine, so that the cutting process occurs. Water is sending to the cutting zone by hoses controlled with valves. The water protects the cutting equipment from warming up and takes the marble dust away.