Granite Quarry Hydro-Bags, Rock Splitter

This machine is used in marble and granite quarry. It is used to push the stone. Hard chrome is applied to on piston. Its very hardened material. H6. 486 hydraulic cylinder hardened and grinding. Hydraulic pump 3 way piston polyhydron made. Oil seal of bronze Teflon is used so that it can be usable for long life.
Description
Machine is equipped with 2 HP.AC. Motor
Hydraulic jack pushing capacity is 6 Inches & Whatever is your need.
Hydraulic jack and power pack capacity 300 tons.

For every requirement, from quarry to the job site, to lift 200 tons with only 1/2 m3 of water. Small thickness of hydrobag allows the use in small cracks of only 10 mm. The reduced weight allows high hand transportability. To satisfy all lifting requirements it is also available in double or triple sheet.
Datasheet:
Size Weight Pressure Thrust Max Open
500×500 mm. 2,9 Kg. 30 bar 75 ton. 20 cm.
750×750 mm. 6,6 Kg. 30 bar 169 ton. 20 cm.
500×1000 mm. 5,9 Kg. 30 bar 150 ton. 20 cm.
1000×1000 mm 11,7 Kg. 30 bar 300 ton. 20 cm.
1500×1500 mm. 26,3 Kg. 30 bar 675 ton. 20 cm.

Special double acting hydraulic cylinder that drives a wedge, mounted upon the shaft, which, when inserted between a pair of lateral feathers, creats a considerable pressure agains the sides of the hole into which the conical assembly has been placed, thus achieving the breakage of the material.

Nowadays, most mining and quarrying industries utilize a diamond wire saw machine for bench cutting operations. This method uses a metal wire or cable assembled by diamond beads to cut the hard stone into large blocks. Many parameters classied into controllable and uncontrollable parameters aect the performance of the diamond wire saw cutting meth-od. The uncontrollable parameters are related to rock engineering properties, and controllable parameters are related to operational aspects and machine performance. The diamond wire sawing process’s production rate is one of the most critical parameters inuencing the design optimization and quarrying cost estimation. The cutting rate and wear rate of diamond beads are the most important factors to evaluate quarries’ production performance. This study aims to deter-mine the eects of dierent controllable and uncontrollable parameters on dierent quarries’ production rates. Rock engineering properties like strength, hardness, and abrasivity, and operational aspects, such as cutting angle and drive wheel diameters, are considered as the main factors aecting the production performance of the diamond wire saw method. To discover the inuence of these parameters, a detailed investigation in ten quarry operations was carried out. The relation between cutting rate and diamond bead wear with dierent parameters is estimated. It was observed that dierent controllable and uncontrollable parameters could increase or decrease the cutting rate and diamond bead wear-ing. Furthermore, using simple and multiple regression analysis, performa

Hydro-bag
This has happened in the marble and stone quarrying industry , specifically for stripping blocks from the mountain .
HYDRO-BAG has completely upset bench excavation in quarries .
The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more , without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm ( 0.08) and can be easily slipped into the wire saw cut .

Crack-rock
Crack-rock is a highly expansive mortar to demolish and cut rocks and concretes . crack-rock swell when poured into a
Hole and develops a pressure higher than 7500 t/m2 on the hole walls , thereby breaking them open . crack-rock is environmentally friendly because it releases on toxic fumes or harmful substances of any kind .

This has happened in the marble and stone quarrying industry , specifically for stripping blocks from the mountain .
HYDRO-BAG has completely upset bench excavation in quarries .
The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more , without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm ( 0.08 ) and can be easily slipped into the wire saw cut .

Prodrill series Hydraulic Rock and Concrete Splitters provide a powerful and extremely cost-effective alternative to other conventional demolition techniques such as Expansive Mortar ( High Soundless Cracking Agent ), Blasting, Pneumatic Spitting Hammer G10, etc. used for quarrying, demolition. Type of rock splitter is Mobile and portable,
A complete Prodrill series rock and concrete splitter comprises 3 components:
1.one or several steel /aluminum splitting cylinders
2.one hydraulic pump unit
3.one set of high and low pressure hoses
For the details, Hydraulic concrete splitter is constituted by three parts: hydraulic oil pressure system, Oil way system and splitting cylinder. Because the hydraulic oil pressure system is specially designed for the machine, and the connection is exclusive, One full set of Hydraulic Rock Splitter included 1 hydraulic power pump station, plus 3 or more hydraulic cylinders, powered by electricity, or fixed with 7.5HP diesel, gasoline engine, or air motor, of course with full set of hoses, one cylinder with one set of counter wedges and centre wedges.
As for the consummation energy, gasoline motor, diesel motor ,electro motor, air motor
less 1 liter per hour ,7.5 HP single cylinder, very small cost in consuming of gasoline and diesel, 4 kw for one hour consumed for electric, cost less.
Description：
Prodrill series Hydraulic Rock and Concrete Splitters provide a powerful and extremely cost effective alternative to other conventional demolition techniques such as Expansive Mortar
( High Soundless Cracking Agent ), Blasting, Pneumatic Spitting Hammer G10, etc. used for quarrying, demolition. Type of rock splitter is Mobile and portable,
A complete Prodrill series rock and concrete splitter comprises 3 components:
1. one or several steel /aluminum splitting cylinders
2. one hydraulic pump unit
3. one set of high and low pressure hoses
For the details, Hydraulic concrete splitter is constituted by three parts: hydraulic oil pressure system, Oil way system and splitting cylinder. Because the hydraulic oil pressure
system is specially designed for the machine, and the connection is exclusive, One full set of Hydraulic Rock Splitter included 1 hydraulic power pump station, plus 3 or more hydraulic
cylinders, powered by electricity, or fixed with 7.5HP diesel, gasoline engine, or air motor, of course with full set of hoses, one cylinder with one set of counter wedges and centre wedges.
As for the consummation energy, gasoline motor, diesel motor ,electro motor, air motor less 1 liter per hour ,7.5 HP single cylinder, very small cost in consuming of gasoline and diesel,
4 kw for one hour consumed for electric, cost less.

Description:qarry blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block
from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block
(rock mass) which is having all side wire saw cut faces. The standard configuration set: Each set contains
two air bags, with one set of air pipe & air control panel.
Product features:
Quarry blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set: Each set contains two air bags, with one set of air

Description:at the time of 1st splitting gas available for jumop size quarry blocks after expansive mortar
working over , Specifically for stripping blocks from the mountain. Its name is hydro steel water bag .
Hydro-Bag is a simple, versatile and economical tool that has revolutionized quarry block stripping thanks to all the positive advantage.
1.Elimination of the time necessary for the preparation of the slots of the jacks
2.The blocks of stone are obtained with their sections intact, without the breaching deriving from the
3.Above mentioned slots
4.Total elimination of explosive
5.Less noise and dust deriving from the presence of pneumatic hammers
6.Respect for the local environment
7.Increased safety for the operators
8.No Maintenance
A complete Hydro-Bag equipment consists of:
1. Electric pump Hydro-Bag to create the pressure for the cushions
2. Safety valves and distribution valves;
3. Pipes, cocks and inlet filters;
4. Quick couplings 5. A series of Hydro-Bag cushions.
Product features:
A complete Hydro-Bag equipment consists of:
1. Electric pump Hydro-Bag to create the pressure for the cushions
2. Safety valves and distribution valves;
3. Pipes, cocks and inlet filters;
4. Quick couplings 5. A series of Hydro-Bag cushions.

TECHNICAL SPECIFICATION
Model KW 11
Power of main electric motor 1.1 Kw / 1.5 Hp
Max pressure 40 bar
Metal bag shim 2 / 2.5 mm
Std bag dimensions 100 x 100cm
Push force up to 1000 ton
Weight of the machine 29 kg.
Walls overturning system composed of a high pressure electric pump, wich swells some metal "pillows" in order to move big blocks and walls.

Description：hydraulic jack machine is specially designed according to the characteristics of stone quarrying.
Mainly used for moving, overturning large size rocks.
It is indispensable and widely used for quarrying
Product features:
Hydraulic jack machine is specially designed according to the characteristics of stone quarrying.
Mainly used for moving, overturning large size rocks.
It is indispensable and widely used for quarrying

PowerPush Stone Quarry Air Pushing Bags
Size: 100x100cm 150x150cm,
Available on request in different sizes