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Quarry Hydro-Bags, Rock Splitter
( 69 )Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut. Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons. The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable. The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs. The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.
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Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
FOB Price:$3200-3500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The gas filling tank is one of the primary pieces of equipment used in gas explosion operations, mainly utilized to transfer gases like carbon dioxide and liquid oxygen from the tank into the rock splitting tube for rock blasting.
Allowed Media: LO₂, LN₂, LAr, LCO₂, LNG
Design Temperature: -196°C
Design Pressure: 1.59 MPa, 2.5 MPa
The cylinder is designed as a cryogenic insulated pressure vessel with a double-layer vacuum structure. The inner vessel stores cryogenic liquids such as LO₂, LN₂, LAr, LCO₂, and LNG. It is wrapped with multi-layer insulation material that provides superior thermal insulation. Additionally, the jacket (the space between the two vessel layers) is evacuated to a high vacuum, forming an effective heat insulation system.
To protect the cylinder from overpressure, the inner vessel is equipped with two relief valves or a relief valve and a bursting disc. In case of overpressure, the relief valve opens to release the pressure increase caused by normal heat leakage, accelerated heat leakage after vacuum damage, or fire conditions.
The outer shell is protected against overpressure conditions by an annular vacuum plug. If the inner vessel leaks—resulting in excessively high pressure inside the jacket—the vacuum plug will open to relieve pressure. "Sweating" and frosting on the outer shell can be observed if a vacuum plug leak causes vacuum damage. However, frost or condensation at the end of the pipe connected to the cylinder body is normal.
When filling an empty cylinder or for the first time (if filling with liquid oxygen or liquefied natural gas, a grounding device should be used), the cylinder should be filled with dry, hot inert gas to replace the air inside, remove moisture, and eliminate air and impurities in the connection hose. Filling is only permitted outdoors. (When filling with liquid carbon dioxide, the pressure should be increased to no less than 1.3 MPa.) -
Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
FOB Price:$70-70
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The detonator refers to an electrical device that triggers the melting of the connected detonator bridge wire to trigger and start the explosion in the blasting project by outputting large current or sparks, etc. It is mainly divided into power generation type and capacitor type.
Precautions
1. The risk factor of this type of work is electric shock.
2. Understand the voltage level of small electrical equipment and use a power supply that matches the voltage level of small electrical equipment for testing.
3. When testing small electrical equipment, one person must operate and one person must supervise.
Product Introduction:
1. Phenolic fiberglass pressed shell.
2. Built-in capacitors, time-limited millisecond switches, charging indicator lights and other components.
3. The operating key can only be inserted and removed when the millisecond switch is in the "release" position.
Scope of application: Mining capacitor detonators are suitable for underground coal mines, dangerous places containing volatile gases (methane) and coal dust,
Used as detonating electricity when the ambient temperature is -20°C~+40°C and the relative humidity is about 95%,It can also be used as detonating electricity in other mining, mountain opening, stone breaking and obstacle removal blasting projects. -
Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
FOB Price:$6-8
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Product Overview
The 115mm O₂ Rock Demolition System Splitting Tube is a cutting-edge component designed for use in the liquid oxygen rock blasting system, providing a powerful and efficient solution for rock fragmentation in various industrial applications. This specialized tube harnesses the explosive power of liquid oxygen combined with solid combustibles, delivering superior blasting performance compared to traditional mining explosives.
Key Features
Exceptional Blasting Power: The 115mm splitting tube leverages the liquid oxygen rock blasting technology, which offers 50-150% higher explosive power and intensity than current mining explosives. This remarkable performance is achieved through the rapid expansion and ignition of liquid oxygen when mixed with combustible materials, resulting in a controlled and powerful explosion.
Cost-Effective Solution: Compared to conventional ammonium nitrate explosives, the liquid oxygen rock blasting system is significantly more economical, with costs as low as one-quarter of traditional methods. This cost-effective approach makes it an attractive choice for mining, construction, and demolition projects.
Enhanced Safety and Environmental Friendliness: The liquid oxygen rock blasting system is inherently safer and more environmentally friendly than traditional explosives. By utilizing liquid oxygen as the primary blasting agent, it eliminates the need for large quantities of hazardous materials, reducing the risk of accidents and minimizing environmental pollution.
Customizable Dimensions: The 115mm splitting tube is designed to accommodate a wide range of drilling operations. Its diameter is optimized for hole sizes ranging from 60mm to 150mm, ensuring compatibility with various rock formations and project requirements. Additionally, the tube length can be customized to meet specific needs, with typical lengths ranging from 2 meters to 15 meters.
Robust and Reliable Construction: The splitting tube is constructed from a specialized paper tube and incorporates additional accessories to ensure safety and durability during operation. Its complex internal structure is engineered to withstand the extreme conditions of rock blasting, providing reliable performance and minimizing the risk of malfunctions. -
Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
FOB Price:$7-9
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Product Overview
The 127mm O₂ Rock Demolition System Splitting Tube is a revolutionary component designed for the gas expansion rock demolition technology, offering a safe and environmentally friendly solution for rock fragmentation. This advanced tube harnesses the power of liquid oxygen and combustible materials to generate controlled explosions, making it an ideal choice for mining, construction, and demolition projects.
Key Features
Controlled and Efficient Demolition: The 127mm splitting tube utilizes the principle of gas expansion to break down rock formations. By combining liquid oxygen and combustible materials, such as rolled paper, the tube creates a rapid and controlled explosion, effectively fracturing the rock without the need for traditional explosives.
Reduced Environmental Impact: Unlike conventional blasting methods that rely on explosives, the gas expansion rock demolition technology employed by the 127mm splitting tube significantly minimizes environmental harm. It eliminates the use of hazardous materials and greatly reduces vibrations and other harmful effects associated with traditional blasting techniques.
Superior Safety: The absence of explosive materials in the gas expansion rock demolition system enhances overall safety during transportation, handling, and operation. This feature makes the 127mm splitting tube an attractive choice for projects where safety is a top priority.
Customizable Dimensions: The splitting tube is designed to accommodate a wide range of drilling operations, with a diameter of 127mm optimized for hole sizes ranging from 60mm to 150mm. Additionally, the tube length can be customized to meet specific project requirements, typically ranging from 2 meters to 15 meters.
Robust and Durable Construction: Constructed from specialized materials, the 127mm splitting tube is built to withstand the extreme conditions of rock demolition operations. Its complex internal structure ensures reliable performance and longevity, minimizing the risk of malfunctions and maximizing operational efficiency. -
Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
FOB Price:$145-850
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
red polymer marble block push air bag for various quarry
1.Air pushing bag
2.put into the aperture easily
3.Strong pushing power
4.Max capacity:200 tons
5.can be used for many times
Pushing air bag is often used in stone quarrying after cutting by wire saw. High-materials
and special processing technique.
The characters of our air bags:
1. Less than 7mm thickness
2. Strong pushing power
3. High-tech materials and special processing techniques
4. No frequent problem in split and damage
5. Can be reused
It's max pushing capacity could reach to 200 tons.
IT CAN BE USED FOR MANY TIMES; SOME OF OUR CUSTOMERS JUST USE ONE BAG
ONE YEAR!
Technical Data
Model Specification Theoretical pushing capacity weight(kg)
BL1010 1.0m×1.0m 50tons 4.5kg
BL1015 1.0m×1.5m 75tons 6.8kg
BL1020 1.0m×2.0m 100tons 9.0kg
BL1515 1.5m×1.5m 115tons 10.2kg
BL2015 2.0m×1.5m 150tons 13.5kg
BL2020 2.0m×2.0m 200tons 18.0kg
BL3030 3.0m×3.0m 450tons 40.5kg
Control platfrom for above air bag air pressue 0-6bar,3 outlet 30.0kg
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
-
Add To CompareType: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$1-2
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
O₂ Rock Demolition System Plastic Gas Filling Pipe
The O₂ Rock Demolition System Plastic Gas Filling Pipe is a critical component that serves as the essential connection between the gas filling tank and the splitting tube. This disposable consumable plays a vital role in the safe and efficient transmission of liquid oxygen during rock demolition operations.
Key Features
Efficient Liquid Oxygen Transfer: The primary function of the plastic gas filling pipe is to facilitate the seamless transfer of liquid oxygen from the gas filling tank to the splitting tube. Its specialized design ensures an uninterrupted flow of liquid oxygen, enabling smooth and effective rock demolition processes.
Superior Sealing Capabilities: Constructed from high-quality materials, the plastic gas filling pipe boasts exceptional sealing properties. This feature guarantees minimal loss of liquid oxygen during the transfer process, optimizing the system's efficiency and minimizing waste.
Customizable Lengths: To accommodate the diverse requirements of various job sites, the plastic gas filling pipe is available in different lengths. Customers can specify the desired length, ensuring a perfect fit for their specific rock demolition operations.
High-Pressure Compatibility: The plastic gas filling pipe is engineered to withstand the high pressures associated with liquid oxygen transfer. Its robust construction ensures safe and reliable operation, even under demanding conditions.
Disposable Design: As a consumable component, the plastic gas filling pipe is designed for single-use applications. This disposable nature eliminates the need for complex maintenance procedures, reducing operational costs and ensuring optimal performance with each use. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
Extremely slim makes it easy to be put into the cut made by diamond wire;
Reusable for cost savings
Faithful Machinery
3YR
China
Quanzhou Faithful Machinery Co.,Ltd
Contact Supplier
-
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$6-8
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
O₂ Rock Blasting System Technology: A Powerful and Sustainable Solution
The O₂ Rock Blasting System Technology revolutionizes the rock breaking and demolition industry by offering a powerful, safe, and environmentally friendly alternative to traditional mining explosives. This cutting-edge technology harnesses the explosive potential of liquid oxygen absorbed into solid combustibles, delivering superior blasting power while minimizing environmental impact and operational costs.
Unparalleled Blasting Power
The explosive power and intensity of the liquid oxygen rock blasting system far exceed that of current mining explosives by a staggering 50-150%. This remarkable performance is achieved through the controlled combustion of liquid oxygen and solid combustible materials, generating a powerful and controlled explosion that effectively fractures even the toughest rock formations.
Cost-Effective Solution
One of the key advantages of the O₂ Rock Blasting System Technology is its cost-effectiveness. Compared to traditional ammonium nitrate explosives, the liquid oxygen rock blasting system offers significant cost savings, with prices as low as one-quarter of conventional methods. This economic advantage makes it an attractive choice for mining operations, quarrying, and construction projects seeking to optimize their budgets while maintaining high productivity.
Enhanced Safety and Environmental Friendliness
Safety and environmental sustainability are at the forefront of the O₂ Rock Blasting System Technology. By eliminating the use of hazardous explosives and relying on liquid oxygen as the primary blasting agent, this technology significantly reduces the risks associated with handling and transporting explosive materials. Moreover, the system's low pollution profile and minimal environmental impact make it an ideal choice for projects with stringent environmental regulations and a commitment to sustainable practices.
Versatile and Adaptable
The O₂ Rock Blasting System Technology is highly versatile and adaptable, suitable for a wide range of applications in the mining, quarrying, construction, and demolition industries. Its modular design allows for customization to meet specific project requirements, ensuring optimal performance and efficiency in various rock breaking and demolition scenarios.
Key Components and Operation
The O₂ Rock Blasting System Technology comprises three main components:
Paper Splitting Tube (Consumable): This specialized tube is composed of a complex internal structure designed to ensure safe and effective rock blasting. The tube's diameter and length can be customized to accommodate different drilling bit sizes and project requirements.
O₂ Filling Tank (Reusable): This tank is used to fill liquid oxygen into the paper splitting tube. With capacities ranging from 500kg to 2 tons, these tanks can be tailored to meet the specific needs of each project.
Air Booster (Optional): An air booster can be incorporated into the system to increase the pressure of the liquid oxygen reloading process, enhancing the blasting effect for more demanding applications.
The system's operation involves installing the paper splitting tube into the drilled hole, filling it with liquid oxygen from the filling tank, and initiating the controlled combustion process. This results in a rapid expansion of the gas, generating immense pressure that effectively fractures the rock formations.
Conclusion
The O₂ Rock Blasting System Technology represents a groundbreaking advancement in the rock breaking and demolition industry, offering a powerful, safe, and environmentally friendly solution. By leveraging the explosive potential of liquid oxygen and solid combustibles, this technology delivers unparalleled blasting power while minimizing environmental impact and operational costs. With its versatility, adaptability, and modular design, the O₂ Rock Blasting System Technology is poised to revolutionize the way we approach rock demolition projects, paving the way for a more sustainable and efficient future. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$9500-10500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Introduction
At Gaea Rock, we are proud to present our advanced Hydraulic Rock Splitting Rod, a cutting-edge solution for precision rock breaking, demolition, and material separation across multiple industries. This innovative tool represents a significant leap forward in rock demolition technology, offering a safe, precise, and environmentally friendly alternative to traditional blasting methods.
Technical Principle
The Hydraulic Rock Splitting Rod harnesses the power of high-pressure hydraulic liquid to generate extraordinary splitting force. By carefully inserting the rod into a target object and applying controlled hydraulic pressure, the tool creates a powerful internal force that systematically breaks materials along predetermined fracture lines. This unique mechanism allows for unprecedented precision in rock breaking and demolition operations.
Key Advantages
Unparalleled Safety
Unlike traditional explosive rock blasting methods, our Hydraulic Rock Splitting Rod eliminates the risks associated with explosives. The tool provides a controlled, predictable rock breaking process that significantly reduces operational hazards.
Exceptional Precision
Our advanced design enables operators to adjust force magnitude and direction with remarkable accuracy. This precision ensures minimal collateral damage to surrounding structures and environments during rock demolition projects.
Environmental Sustainability
Gaea Rock's Hydraulic Rock Splitting Rod produces zero harmful emissions, making it an eco-friendly solution for rock breaking and demolition. The technology aligns perfectly with sustainable development principles, reducing environmental impact compared to traditional blasting techniques.
Comprehensive Application Fields
Mining Engineering
Stone crushing and processing
Rock separation and extraction
Precise mineral extraction operations
Construction Engineering
Controlled demolition of concrete structures
Precise wall and bridge deconstruction
Infrastructure modification projects
Demolition Engineering
Removal of concrete pavements
Sewer and infrastructure deconstruction
Urban renewal and reconstruction projects
Rock Engineering
Rock embrittlement techniques
Crack expansion and controlled fracturing
Geological investigation and manipulation
Innovative Technologies
Intelligent Control System Our latest Hydraulic Rock Splitting Rod integrates advanced sensors and intelligent controllers, enabling:
Automated operation monitoring
Real-time performance tracking
Enhanced operational safety and efficiency
Lightweight Ergonomic Design Utilizing cutting-edge materials and structural innovations, our rock splitting rod offers:
Reduced operational weight
Improved portability
Enhanced user comfort and maneuverability
Energy-Efficient Technology Gaea Rock's commitment to sustainability is reflected in:
Low-noise hydraulic systems
Reduced energy consumption
Minimized environmental footprint
Conclusion
The Gaea Rock Hydraulic Rock Splitting Rod represents a paradigm shift in rock breaking and demolition technology. By combining advanced hydraulic engineering, intelligent design, and a commitment to safety and sustainability, we have created a tool that exceeds industry standards and opens new possibilities in rock demolition and material separation.
Our innovative approach ensures that professionals across mining, construction, and demolition industries can achieve their objectives with unprecedented precision, safety, and environmental responsibility.
Experience the future of rock breaking with Gaea Rock's Hydraulic Rock Splitting Rod – where technology meets innovation. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$9500-10500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Electric Hydraulic Rock Splitter Operating Instructions
Introduction
The electric hydraulic rock splitter, proudly manufactured and distributed by Yantai Gaea, represents a revolutionary advancement in rock-breaking technology. Combining the immense power of hydraulic force with the convenience and environmental benefits of electric power, our splitter is the ideal choice for mining, construction, and civil engineering applications where reliable and efficient rock breaking is required.
Product Overview
Our electric hydraulic rock splitter consists of two main components: a hydraulic pump station and a splitting rod. The splitting rod is driven by high-pressure oil from the pump station, which activates a cylinder to generate substantial driving force. After mechanical amplification, this force allows the object to be split in a predetermined direction with precision and efficiency.
Advantages of the Electric Hydraulic Rock Splitter
Powerful Performance: Capable of splitting rocks in approximately 5-12 seconds, significantly increasing productivity.
1.Environmental Benefits: Electric power eliminates emissions associated with fossil fuels, offering a cleaner operation.
2.Safety: Incorporates advanced safety features such as safety interlocks, emergency stop functions, and protective guards.
3.Low Noise Emissions: Electric motors contribute to a quieter and more comfortable working environment.
4.Versatility: Suitable for silent mining of various hard rocks, including granite, volcanic rock, quartzite, basalt, sandstone, limestone, marble, dolomite, and more.
Operating Steps
1.Prepare the Free Surface:
Before splitting, a free surface (also known as a volley surface) must be created.
Methods include drilling oblique holes or using a core drilling machine.
2.Drilling Holes:
Drill holes on the side of the free surface where splitting is desired.
Use a drilling machine to create holes with a diameter suitable for the splitting rod (commonly 120mm) and a depth of at least 1.2 meters.
3.Insert the Splitting Rod:
Fully insert the hydraulic splitting rod into each drilled hole, ensuring proper placement.
4.Connect Hydraulic Hoses:
Attach the high-pressure oil hoses to the splitting rod.
Hoses are color-coded: blue for high-pressure and black for low-pressure.
5.Fill Hydraulic Pump Station:
Add anti-wear hydraulic oil to the pump station, filling it to the required level as indicated by the dipstick.
6.Power Connection:
Connect the hydraulic pump station to a three-phase four-wire 380V power supply.
Ensure the motor rotates clockwise (forward rotation).
7.Activate Splitting Process:
Start the power supply.
Shift the manual directional valve towards the blue high-pressure hose to initiate oil flow.
The splitting rod extends, generating force towards the free surface, causing the rock to split.
8.Monitor Pressure:
Observe the hydraulic oil gauge until it reaches 120 MPa.
At this point, the hydraulic station stops and holds pressure, indicating the splitting process is complete.
9.Retract and Remove Splitting Rod:
Shift the manual directional valve towards the black low-pressure hose to retract the rod.
Manually remove the splitting rod from the hole.
10.Repeat as Necessary:
Continue the process for each hole to achieve the desired rock fragmentation.
Safety Precautions
Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection.
Ensure all connections are secure before operating the equipment.
Keep bystanders at a safe distance during operation.
Regularly inspect equipment for signs of wear or damage.
Customer Support and Service
At Yantai Gaea, customer satisfaction is our top priority. We provide comprehensive after-sales support, including:
Installation Assistance: Our technical team can guide you through the setup process.
Training: We offer training sessions to ensure safe and effective use of the equipment.
Maintenance and Troubleshooting: Our experts are available to help maintain optimal performance.
Spare Parts Availability: We maintain an inventory of spare parts to minimize downtime.
Conclusion
The electric hydraulic rock splitter by Yantai Gaea offers a breakthrough solution for efficient and environmentally friendly rock breaking. With its robust construction, exceptional performance, and safety features, it stands out as a reliable tool in mining, construction, and civil engineering projects.
Contact Us
For detailed information, technical specifications, or personalized assistance, please do not hesitate to contact us. We are dedicated to meeting your specific requirements and exceeding your expectations. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$25000-30000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
CO2 Rock Demolition: A Revolutionary Approach to Rock Blasting
Introduction
CO2 rock demolition is an innovative technology that offers a safe and efficient alternative to traditional explosive rock blasting methods. By utilizing the expansive properties of liquid carbon dioxide, this method achieves effective rock fragmentation without the associated risks and environmental concerns of conventional explosives.
The Need for a Safer Rock Blasting Method
Traditional explosive rock blasting has long been associated with major safety hazards, including gas explosions, structural damage, and environmental pollution. Explosive blasting can generate powerful shockwaves (exceeding 1000-5000 MPa) that cause significant vibrations, potentially leading to accidents such as building collapses, transmission line destruction, and even loss of life. Moreover, explosive rock blasting can trigger secondary disasters like gas outbursts, water inrushes, and induced seismic activities.
Principles of CO2 Rock Demolition
CO2 rock demolition technology harnesses the rapid expansion of liquid carbon dioxide when it transitions from a liquid to a gaseous state upon sudden heating. This process generates a strong but controlled impact force (approximately 200-400 MPa) that fractures the rock. The expansion is slower compared to explosive rock blasting, with detonation velocities around 3 m/s, significantly reducing vibrations and the risk of collateral damage.
Advantages of CO2 Rock Demolition Over Traditional Rock Blasting
1.Enhanced Safety
Non-Explosive Process: CO2 rock demolition is an endothermic reaction that absorbs heat, reducing the risk of igniting combustible gases or causing explosions.
Reduced Vibration and Noise: The lower impact force and slower expansion minimize vibrations and noise pollution, protecting nearby structures and environments.
No Harmful Byproducts: The process emits only gaseous carbon dioxide, an inert gas, eliminating the production of toxic gases associated with explosive rock blasting.
2.Environmental Friendliness
Utilization of Industrial CO2: This technology repurposes carbon dioxide, often a waste product from industrial processes, contributing to waste reduction.
Minimized Environmental Impact: With less dust, noise, and vibrations, CO2 rock demolition is more environmentally friendly than traditional rock blasting methods.
3.Operational Efficiency
Controlled Rock Blasting: Allows for precise rock fragmentation, improving operational efficiency and reducing the risk of over-break.
Scalable Application: Suitable for various projects, including open-pit mining, road construction, tunnel excavation, and underwater blasting.
4.Cost-Effectiveness
Lower Overall Costs: Reduces the expenses associated with safety measures, environmental remediation, and anti-terrorism concerns inherent in explosive rock blasting.
Ease of Transportation and Storage: Liquid CO₂ is easier and safer to transport and store compared to explosives.
Applications of CO2 Rock Demolition
CO2 rock demolition technology is versatile and can be applied in numerous rock blasting scenarios:
Mining and Quarrying: Efficiently breaks rock formations without the hazards of traditional explosives.
Construction Projects: Ideal for foundation excavation, trenching, and demolition in urban areas where vibrations must be minimized.
Tunnel Excavation: Enhances safety in tunneling operations by reducing the risk of gas explosions and structural damage.
Underwater Rock Blasting: Suitable for dredging and underwater construction where explosive use is restricted.
Conclusion
CO2 rock demolition represents a significant advancement in rock blasting technology, offering a safer, more environmentally friendly, and efficient alternative to traditional explosive methods. By embracing this innovative approach, industries can enhance safety, reduce environmental impact, and improve operational efficiency in rock blasting applications.
Experience the Future of Rock Blasting with CO2 Rock Demolition Technology
Adopting CO2 rock demolition technology transforms the way we approach rock blasting. Its numerous advantages over traditional methods make it the ideal choice for modern engineering and mining projects seeking safety and efficiency. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$320-350
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Product Specifications:
Diameter: 108mm
Material: High-performance engineering-grade steel
Reusability: Multiple use cycles
Compatibility: Designed for precise CO2 rock fracturing systems
Key Features:
Engineered for precise and controlled rock fragmentation
Capable of withstanding high-pressure liquid CO2 compression
Low-temperature operation without environmental contamination
Supports directional and delayed fracturing techniques
Supports quick deployment in various geological environments
Technical Performance:
Supports expansion pressures exceeding 300 MPA
Enables rapid gas expansion with minimal thermal impact
Compatible with electric ignition systems
Designed for safe and efficient rock breaking operations
Advantages:
Environmentally friendly fracturing method
No harmful gas emissions
No arc or spark generation
Resilient to extreme environmental conditions
Simple operational procedure
Ideal Applications:
Mining operations
Underground construction
Tunnel excavation
Emergency rescue scenarios
Geological survey and exploration
Reusability ensures cost-effectiveness and sustainable engineering solutions. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
$60-100
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
It's widely used in coal mining, soft rock, digging pits for post brackets, digging slots, breaking concrete, frozen earth in construction and installation engineering or constructing works in casting industries.
G7 G10 G15 G20
Weight 7.2 kg 10 kg 15 kg 20 kg
Length 456 mm 570 mm 580 mm 485 mm
Cylinder Diameter 35 mm 38 mm 42 mm 40 mm
Stroke 120 mm 155 mm 155 mm 165 mm
Working Pressure 0.4~0.5 MPa 0.5~0.63 MPa 0.5~0.63 MPa 0.63 MPa
Impact Energy 30 J 43 J 55 J 60 J
Impact Frequency 21.6 HZ 16 HZ 16 HZ 16 HZ
Air Consumption 1 m3/min 22 L/s 26 L/s 23 L/s
Air Pipe Diameter 19 mm 16 mm 16 mm 16 mm
Handan grace
China
Handan Grace Trading Co., Ltd.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$12-14
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Overview:
The CO2 Rock Blasting Heating Tube is a vital consumable component of the CO2 rock blasting system, specifically designed to enhance the effectiveness of rock fragmentation in various mining and construction applications. This innovative heating tube works in conjunction with the splitting tube to vaporize liquid carbon dioxide, enabling the rapid release of high-pressure gas that effectively breaks and loosens rocks.
Product Features:
Functionality: The heating tube is responsible for generating the high temperatures necessary to vaporize liquid CO2. When heated, the CO2 rapidly expands, creating a powerful gas that facilitates the fracturing process.
Compatibility: Designed to seamlessly integrate with the splitting tube, the heating tube ensures efficient rock breaking while minimizing environmental impact.
Longevity: Each heating tube can be utilized for approximately 1 time, providing a cost-effective solution for ongoing mining operations.
Specifications:
Model: 95-108
Length: 1.2 meters
Drilling Requirements: 115-120 mm diameter, with a drilling depth of up to 4 meters.
Advantages:
Enhanced Safety: The CO2 rock blasting method significantly reduces the risks associated with traditional explosive blasting, such as accidental detonations and harmful emissions. The heating tube operates at low temperatures, minimizing the potential for fire hazards.
Environmental Benefits: Utilizing CO2 as a blasting medium decreases environmental pollution, as it produces no harmful gases and generates minimal noise during operation. This is particularly advantageous in residential areas and sensitive environments.
Cost Efficiency: While the initial cost of CO2 blasting may be higher than traditional explosives, the ability to reuse the heating tube and the overall reduction in damage to the ore body enhance the utilization rate of mined materials, ultimately lowering costs in the long run.
Versatility: The heating tube is suitable for a wide range of applications, including stone, iron, coal, and gold mining, as well as tunneling and road construction projects.
Applications:
The CO2 Rock Blasting Heating Tube is widely used in various sectors, including:
Mining operations (stone, iron, coal, gold)
Tunnel excavation
Road construction
Permafrost loosening
Trenching projects
Conclusion:
The CO2 Rock Blasting Heating Tube is an indispensable part of the CO2 rock blasting system, providing a safe, efficient, and environmentally friendly solution for rock fragmentation. By harnessing the power of liquid CO2, this heating tube enables effective blasting operations while minimizing risks and maximizing resource utilization. Invest in the CO2 Rock Blasting Heating Tube to enhance your mining and construction projects with cutting-edge technology. -
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
$14000-24000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Gas is safer than explosives. It is not a civil explosive product, and transportation, storage, and use do not require approval.
2. There is no need for cumbersome procedures for the approval of explosives and strict supervision by the public security department.
3. There is no destructive vibration and short wave during the blasting process, the proportion of dust is reduced, and there is little impact on the surrounding environment.
4. It can be used in complex operating environments, such as coal mines and mines.
5. Carbon dioxide gas is easy to purchase, and some devices can be reused.
6. Multiple blasting cylinders can be connected in parallel at the same time, the blasting power is large, and the rocks after blasting are large.
CO2 rock-breaking system is a new type of rock-breaking equipment that can replace explosive blasting. There is no vibration, shock wave, open flame, or harmful gas during the construction of a CO2 rock-breaking system, which is very safe and convenient. And it can be reused, which significantly reduces the construction cost. The emergence of a CO2 rock-breaking system perfectly solves the problem of the prohibition of blasting in mines and rock excavation and the low efficiency of hydraulic breakers! It has been widely used in mining, quarrying, highway construction, construction foundations, tunnel excavation, and other fields.
How does it work:
Carbon dioxide gas blasting uses the principle of volume expansion of high-pressure carbon dioxide gas to break rocks.
01: Use a rock drill to drill a hole with a specified diameter and depth on the object to be blasted.
02: Put the Rilong brand rock blasting system into the hole and connect the line to the detonator.
03: The operator starts the detonator to blast according to the on-site conditions.
04: When the blasting is completed, remove the Rilong brand rock blasting system from the site.
05: Repeat the process until the entire structure is divided into sections, the sizes of which vary according to the operator’s needs and equipment, ready for dismantling and disposal.
RILON
China
Shanxi Rilong Machinery Equipment Co., Ltd.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$100-500
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Bestlink Factory Price Quarry Block Air Bag Pushing for Marble Granite
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, BESTLINK pushing air bag is displacing the traditional equipments like hydraulic jack and steel hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Sansung made pushing air bag has got big progress on the quality. With same thickness less than 7mm, but more powerful and safe in long term use.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$13-40
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Sandstone
Machinery Function Features:
The steel cushion Hydro-Bag is widely used in the marble and stone quarrying industry,specially for stripping blocks from the mountain. The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more, without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm (0.08") and can be easily slipped into the wire saw cut.
A complete HYDRO-BAG equipment consists of:
1. Electric or pneumatic pump unit to create the pressure for the cushions;
2. Safety valves and distribution valves;
3. Pipes, cocks and inlet filters;
4. Quick couplings;
5. A series of HYDRO-BAG cushions.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$14000-16000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
Hydraulic splitting machine
It suitable for splitting all types of natural and artifical stones,used for the production of large and small materials for mosaic and stone flooring.and characterized by high reliability and easy handling,every splitting machine can be integrated in a production line,especially designed according to your needs.
Using our splitting machines you could produce a wide range of products like: Cobble stones, Paving stones, Tiles for paving and cladding, Wall stones and Kerb stones, etc. Our machines are known also as splitters, hydraulic splitting machines, stone splitter or stone cutter (for rustic products).
The hydraulic system of our machines mainly uses the hydraulic components of German Bosch Rexroth with stable performance, no oil leakage, low noise and long service life and so on.
Electrical system of our machines is safe, reliable, convenient and flexible and the components are from the brands ofSchneider and Omron.
The machines can be operated automatically or manually and move continuously or single-step. Equipped with a separate control cabinet, the electric control part can be operated by a total station and a button box. The start-up and operation is very convenient.
The character of the machine is of intelligent gear cutting head, can adjust itself according to the condition of the stone face, and then, generate hydraulic power to split the stone down in a spot. Therefore it is of high speed, good quality, low consumption and so on, which can improve products quality and production efficiency in a high degree.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$180-1000
Warranty: 12 Months
Usage: Granite, Marble
Machinery Function Features:
Hot Sale Pushing Air Bag for Marble and Granite Block Cutting
1.Air pushing bag
2.put into the aperture easily
3.Strong pushing power
4.Max capacity:200 tons
5.can be used for many times
Pushing air bag is often used in stone quarrying after cutting by wire saw. High-materials
and special processing technique.
The characters of our air bags:
1. Less than 7mm thickness
2. Strong pushing power
3. High-tech materials and special processing techniques
4. No frequent problem in split and damage
5. Can be reused
It's max pushing capacity could reach to 200 tons.
IT CAN BE USED FOR MANY TIMES; SOME OF OUR CUSTOMERS JUST USE ONE BAG
ONE YEAR!
Technical Data
Model Specification Theoretical pushing capacity weight(kg)
BL1010 1.0m×1.0m 50tons 4.5kg
BL1015 1.0m×1.5m 75tons 6.8kg
BL1020 1.0m×2.0m 100tons 9.0kg
BL1515 1.5m×1.5m 115tons 10.2kg
BL2015 2.0m×1.5m 150tons 13.5kg
BL2020 2.0m×2.0m 200tons 18.0kg
BL3030 3.0m×3.0m 450tons 40.5kg
Control platfrom for above air bag air pressue 0-6bar,3 outlet 30.0kg
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$180-1000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone, Travertine
Machinery Function Features:
Safe Easy Operation Stone Pushing Tool Air Bags for Quarrying
Application:
Bestlink Polymer blocks air pushing bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. It performs primely and is suitable for blocks splitting after wire saw cutting in quarry.
And the small air bags also can be used for stone factory to seperate stone slabs after multi-blade saw cutting.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$2000-5000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
Rock and Concrete Block Hydraulic Splitter for Quarry and Construction
Instruction
1. The hydraulic rock and concrete splitter is a kind of hand-hold splitting and demolition too
2. It can controllably split rock or concrete
3. Especially suit for cabined area where large machine can not work
4. Wodely use in the place where need non-explosive and blast forbidden
Description:
1. Hydraulic rock splitter is maninly composed of power pump pack and hydraulic cylinder.
Mainly applicable to the secondary breaking.
2. First drill hole in stone, then insert hydraulic cylinders which is contain wedge and feathers,
Start engine to provide hydraulic pressure.
3. Repeat the process until the whole structure is fractured into smaller sections and ready for
Removal.
Advantages:
1. Enormous splitting force up to 500 tons & vibration free
2. Dust free and near silent operation & Light weight and Easy handling
3. Different sizes of counter wedge and center wedge can use on the same splitter
Application:
1. Split all kinds of natural stones, rock, granite, marble mining & quarrying
2. Remove redundant reinforced concrete structures, concrete machine beds and plinths etc.
3. Underwater demolition & Demolition in a restricted space
4. Controlled demolition of pillars, concrete and walls where heavy equipment is impractical
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$2000-5000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Quartzite, Sandstone
Machinery Function Features:
Electric/Diesel Hydraulic Rock Stone Concrete Splitting Machine
It is our newly developed products for quarrying and civil construction, which is mainly applicable to the secondary breaking of large boulders, squaring breaking of large boulders ,squaring blocks. Driven Mortor: Electric / Diesel / Gasoline / Pneumatic.
BS36/38/40 uses Iron Cylinders, BS42/45 have both Iron and Aluminium Alloy cylinders. Aluminium Alloy cylinder is ighter and stronger. Besides, we already successfully copied the same cylinder from German Darda, and the model no. is C12 (N), it is with the same shape,same parts and same performance as the original one.
Features:
1)Enormous splitting force up to 410 tons
2)Dust free and near silent operation
3)Vibration free
4)Light weight
5)Precision work
6)Always controllable
7)For use in close quarters and hard to access places.
8)Easy handling
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$142-850
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone
Machinery Function Features:
Factory directly custom size quarry blocks pushing air bag for mining
Advantages:
1.Less than 7mm thickness
2.Strong pushing power
3.High-tech materials and special processing techniques
4.No frequent problem in split and damage
5.Can be reused
6.After inflation by air compressor, the pushing power of the air bags can reach 50 tons to 450 tons according to different sizes of the pushing bags.
Polymer blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top.The air bag can separate the block (rock mass) which is having all side wire saw cut faces.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$180-800
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone
Machinery Function Features:
Owe to its high-efficiency, reusable, economical, and capable to separate and even overturn blocks easily, tidy and not damaged, our air pushing bags are displacing equipment like hydraulic jack and hydro bags in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw, chain saw, flame jet or cracking powder. We keep innovating and improving to be a leader of air pushing bags, our unique design without an air hose inside makes it easier to put air pushing airbags into cracks between blocks.
Through our experiment and cooperation with thousands of quarries around the world, introducing Italian advanced equipment and raw material, especially adopting our new technology and new materials, quality of air pushing bag has a new qualitative leap, thickness is same as less than 8mm, but more strength, more reliable quality and longer designed life-span more than half a year, especially more safety.
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$140-850
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
Manufacturers of Mining Equipment China Gold Quarry Stone Machine Block Pushing Air Bag
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$5000-55000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Our Hydraulic stone splitting machine is suitable for splitting all types of natural and artificial stones, cube stone/curb stone/wall stone/blockstone/tiles/pavingstone/countertops/vanity tops.
It has floating teeth up and down,we also called it individual chisels which can make Hydraulic stone splitting machine tch the natural surface of the stones perfectly.
Every splitting machine can be integrated in a production line, especially designed according to your needs.
The main characters of our machines are:
1. The electrical control cabinet adopt the French Schneider, with internal layout reasonable and neat, and
through the senor switch to facilitate rapid signal to make the movements of the machine consecutive and accurate.
2.The hydraulic system adopts from German Bosch Rexroth, providing sustainable,stable and sufficient
power to the machine.
3.With intelligent gear cutting head, itcould adjust itself according to the smooth condition of the stone surface.
4. We can design a wonderful stone cutting line from blocks to paving stone, wall stone, mosaic, cobble stone, etc, upon the demand of customers
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$1800-5800
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Basalt, Quartzite, Sandstone
Machinery Function Features:
DARDA hydraulic Rock and Concrete Splitters
The hydraulic rock and concrete splitter is a kind of hand-hold splitting and demolition tool. It can controllably split rock or concrete. Especially suit for cabined area where large machine can not work.Such as hydraulic breaker and place where is strictly limited of noise, dust, flying debris, shake, exhaust gas, also widely use in the place where need non-explosive and blast forbidden.
Hydraulic Splitter models and parameters: BS36/38/40 BS42/4546/48
Driven Mortor: Electric / Diesel / Gasoline / Pneumatic.
BS36/38/40 uses Iron Cylinders,
BS42/45 have both Iron and Aluminium Alloy cylinders.
Aluminium Alloy cylinder: Lighter and stronger! !
Besides, we already successfully copied the same cylinder from German Darda, and the Model No. Is C12 (N), ithave the exact same shape, same parts and same performance as the original one.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
$40-
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone
Machinery Function Features:
The steel cushion Hydro-Bag is widely used in the marble and stone quarrying industry,specially for stripping blocks from the mountain. The revolutionary aspect of the HYDRO-BAG equipment lies basically in the possibility of stripping blocks up to 1000 tons or more, without the need to prepare slots to house the jacks since the HYDRO-BAG has an original thickness of just 2 mm (0.08") and can be easily slipped into the wire saw cut.
A complete HYDRO-BAG equipment consists of:
1. Electric or pneumatic pump unit to create the pressure for the cushions;
2. Safety valves and distribution valves;
3. Pipes, cocks and inlet filters;
4. Quick couplings;
5. A series of HYDRO-BAG cushions.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone
Machinery Function Features:
Bestlink Hydraulic Rock Splitter with Power Pack for Natural Stone
Hydraulic Rock Splitter is used for the division of rock,It can be used in construction, decoration, ,mining operations, the secondary disintegration of large pieces of ore, the local parts of concrete and all the demolition work.
Hydraulic rock splitter is composed of two parts: hydraulic power station and splitter.
According to the type of power station,it can be divided into: electric engine,diesel engine.
The pump station outputs high-pressure oil to the splitter, and the splitter will produce a great thrust, pushing the wedge to both sides to expand, so that the split from the internal split and separation.
Working process
1. Drill hole in rock,
Diameter of the hole:YG-250:42mm,YG-350 and YG-450:46mm
Min. Depth of the hole:YG-250:500mm,YG-350:700mm,YG-450:900mm
2. Insert splitter which is contain wedge and feathers, Start engine to provide hydraulic pressure.
3. Repeat the step 2, until the whole structure is fractured into smaller sections and ready for removal.
Advantage of rock splitter
Rock Splitter Advantages:
1. Enormous splitting force up to 500 tons & vibration free
2. Dust free and near silent operation & Light weight and Easy handling
3. Different sizes of counter wedge and center wedge can use on the same splitter
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$150-900
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
Products Features
The Pushing Air Bag is manufactured with high-tech materials and processed by special techniques, no frequent problem in split or damage reusable.
The standard configuration set: Each set contains two air bags, with one set of air pipe & air control panel.
Application
It performs primely and is suitable for blocks splitting after wire saw cutting in quarry. Polymer blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces.
Technical Data
Specification ----------------Pushing capacity
50×50 cm --- 15tons
100×50 cm ---25tons
100×100 cm---50tons
100×150 cm---75tons
100×200 cm---100tons
150×150 cm---115tons
200×200cm---200tons
200×220cm 220tons
Advantages
1,Thickness less than 7mm
2,Pushing power can be 20 to 200 tons
3,Durable and repairable
4,Price is economic
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Basalt, Quartzite
Machinery Function Features:
Pneumatic splitter is also called pneumatic hammer, air hammer, pick hammer, etc.
It's specially designed for block secondary splitting or squaring, it can complete instead of the dynamite blasting or traditional manual splitting device.
It can be used for reinforce concrete breaking or removing, such as the construction building part demolition, bridge dismantling, demolishing underwater.
To use the light-weight pneumatic hammer and suitable Plug and feathers for splitting the blocks, it will be more efficiency and less cost than the traditional hand splitter.
Product Feature:
1 wedge and shims for rock, stone and concrete breaking or removing
2 world popular shape design
3 durable raw material
4 various size
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$1000-5000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
The hydraulic Rock & Concrete splitter is our newly developed Product which is a powerful and extremely cost-effective alternativeto other conventional demolition techniques. It functions according to theproven wedge principle where by a strong force is applied in an extremely constricted space.
Rock and concrete put up considerable resistance to forces applied externally. By comparison the resistance of rock and concrete to force applied internally is 90% less, with the result that they disintegrate relatively easily.
The hydraulic rock & concrete splitter is the most suitable tool for demolition It has many advantages: small cubage, light, easy to operate, high efficiency etc. Now it is widely used in stone quarry, mineral mining and capital construction. It is also an indispensable tool in clearing the barrier in city construction, river dredging, salvation etc.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$1000-5000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
The powerful and economic way to split rock and demolish concrete. Hydraulic rock and concrete splitters provide a powerful and extremely cost-effective alternative to other conventional demolition techniques. Hydraulic splitting means controlled splitting, and its method eliminates shock waves, vibrations, dust and noise that large impact and concrete splitters have been used with great success in over 100 countries for the past 40 years. The high quality, reliability and durability of the equipment is unsurpassed
The hydraulic splitters work according to a safe and proven wedge principle, or through working principle of hydraulic piston.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Sandstone
Machinery Function Features:
Granite/marble stone block pushing polymer air bag
Polymer blocks pushing air bag is used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set: Each set contains two air bags, with one set of air pipe & air control panel.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$20-30
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone
Machinery Function Features:
The capstone airbag is one of the special tools for pushing or knocking down large blocks of blocks after cutting with a diamond wire saw in stone mining. The thickness of the capstone airbag is less than 7mm, and it is easy to put into the seam after cutting by the diamond wire saw. Use the mine air compressor to inflate the airbag, and the airbag expands, and the large stones are easily pushed away and pushed unscathed. It can be used many times; the company has long-term cooperation with many mines, and the products are constantly upgraded and improved, which is a powerful helper for mining.Air Pushing Bag is manufactured with High-tech materials and processed with special techniques, with no frequent problems with split and damage.
DAFON
6YR
China
Quanzhou DAFON Machinery Co., Ltd.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$180-350
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone
Machinery Function Features:
It can be used to used to separate the marble, granite, stones(rock mass) block from the basic rock achieving a maximum opening of 45cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces.
The thickness of our air bag is less than 7mm. It can be put into the cutting aperture easily. Aerated the air bag with the air compressor, the inflation of air bag can bring pushing power which can be from 20 to 200 tons according to different size of bag. This pushing power can push over big blocks easily. Our air bag's raw materials are imported from Japan. Our air bag is durable and repairable. It is one of the lowest cost pushing tools.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate
Machinery Function Features:
marble granite quarry block pushing down air bag
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-750
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Suitable for pushing over the quarry stone after the cut is made by the diamond wire;
Extremely slim makes it easy to be put into the cut made by diamond wire;
Reusable for cost savings.
SHUINAN MACHINE
5YR
China
XIAMEN SHUINAN MACHINE CO.,LTD.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone
Machinery Function Features:
Hydrobags are supplied in the standard measures 500×500 – 750×750 – 1000×500 – 1000×1000 – 1500×1500 mm.
DEFAULT SIZES :
Model Sizes
C500 50X50 cm
C750 75X75 cm
C1000 100X100 cm
C1500 150X150 cm
C500x1000 50×100 cm
Centralina idraulica per Hydrobag, fornita completa di filtro acqua, manometro, tubi e innesti rapidi. La centralina può alimentare contemporaneamente 3 cuscini.
Hydraulic unit for hydrobag, is supplied complete with water filter, pressure gauge hoses and quick connectors; the control unit can drive simultaneously 3 pillows.
Quick connectors for hydraulic unit.
Mollificio Apuano
Italy
Mollificio Apuano Srl
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterHydraulic Rock Splitter
$12-14
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Overview:
The CO2 Rock Blasting Heating Tube is a vital consumable component of the CO2 rock blasting system, specifically designed to enhance the effectiveness of rock fragmentation in various mining and construction applications. This innovative heating tube works in conjunction with the splitting tube to vaporize liquid carbon dioxide, enabling the rapid release of high-pressure gas that effectively breaks and loosens rocks.
Product Features:
Functionality: The heating tube is responsible for generating the high temperatures necessary to vaporize liquid CO2. When heated, the CO2 rapidly expands, creating a powerful gas that facilitates the fracturing process.
Compatibility: Designed to seamlessly integrate with the splitting tube, the heating tube ensures efficient rock breaking while minimizing environmental impact.
Longevity: Each heating tube can be utilized for approximately 1 time, providing a cost-effective solution for ongoing mining operations.
Specifications:
Model: 95-108
Length: 1.2 meters
Drilling Requirements: 115-120 mm diameter, with a drilling depth of up to 4 meters.
Advantages:
Enhanced Safety: The CO2 rock blasting method significantly reduces the risks associated with traditional explosive blasting, such as accidental detonations and harmful emissions. The heating tube operates at low temperatures, minimizing the potential for fire hazards.
Environmental Benefits: Utilizing CO2 as a blasting medium decreases environmental pollution, as it produces no harmful gases and generates minimal noise during operation. This is particularly advantageous in residential areas and sensitive environments.
Cost Efficiency: While the initial cost of CO2 blasting may be higher than traditional explosives, the ability to reuse the heating tube and the overall reduction in damage to the ore body enhance the utilization rate of mined materials, ultimately lowering costs in the long run.
Versatility: The heating tube is suitable for a wide range of applications, including stone, iron, coal, and gold mining, as well as tunneling and road construction projects.
Applications:
The CO2 Rock Blasting Heating Tube is widely used in various sectors, including:
Mining operations (stone, iron, coal, gold)
Tunnel excavation
Road construction
Permafrost loosening
Trenching projects
Conclusion:
The CO2 Rock Blasting Heating Tube is an indispensable part of the CO2 rock blasting system, providing a safe, efficient, and environmentally friendly solution for rock fragmentation. By harnessing the power of liquid CO2, this heating tube enables effective blasting operations while minimizing risks and maximizing resource utilization. Invest in the CO2 Rock Blasting Heating Tube to enhance your mining and construction projects with cutting-edge technology.
Gaea Rock
1YR
China
Yantai Dadi Carbon Dioxide Explosion Machinery Equipment Co., Ltd.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydraulic Jacks
$14000-24000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1. Gas is safer than explosives. It is not a civil explosive product, and transportation, storage, and use do not require approval.
2. There is no need for cumbersome procedures for the approval of explosives and strict supervision by the public security department.
3. There is no destructive vibration and short wave during the blasting process, the proportion of dust is reduced, and there is little impact on the surrounding environment.
4. It can be used in complex operating environments, such as coal mines and mines.
5. Carbon dioxide gas is easy to purchase, and some devices can be reused.
6. Multiple blasting cylinders can be connected in parallel at the same time, the blasting power is large, and the rocks after blasting are large.
CO2 rock-breaking system is a new type of rock-breaking equipment that can replace explosive blasting. There is no vibration, shock wave, open flame, or harmful gas during the construction of a CO2 rock-breaking system, which is very safe and convenient. And it can be reused, which significantly reduces the construction cost. The emergence of a CO2 rock-breaking system perfectly solves the problem of the prohibition of blasting in mines and rock excavation and the low efficiency of hydraulic breakers! It has been widely used in mining, quarrying, highway construction, construction foundations, tunnel excavation, and other fields.
How does it work:
Carbon dioxide gas blasting uses the principle of volume expansion of high-pressure carbon dioxide gas to break rocks.
01: Use a rock drill to drill a hole with a specified diameter and depth on the object to be blasted.
02: Put the Rilong brand rock blasting system into the hole and connect the line to the detonator.
03: The operator starts the detonator to blast according to the on-site conditions.
04: When the blasting is completed, remove the Rilong brand rock blasting system from the site.
05: Repeat the process until the entire structure is divided into sections, the sizes of which vary according to the operator’s needs and equipment, ready for dismantling and disposal.
RILON
China
Shanxi Rilong Machinery Equipment Co., Ltd.
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Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Air Pushing Bags
$200-600
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Quarry block pushing air bag is used to separate the marble, granite, stones (rock mass) block from the basic rock achieving a maximum opening of 45-120cm at the top. The air bag can separate the block (rock mass) which is having all side wire saw cut faces. The standard configuration set contains two air bags, with one set of air hose & air control panel.
Our air pushing bag is manufactured with high-tech materials and processed by special techniques, no frequent problem happened in split and damage.
Owe to its high-efficiency, reusable, economical and capable to separate, even overturn the blocks easily, tidily and without damage, Bestlink pushing air bag is displacing the traditional equipments like hydraulic jack and hydro-bag in quarries of marble, granite, limestone and so on, no matter blocks cutting by wire saw, blade saw or chain saw.
We always keep innovating and improving to be the leader of pushing air bag products. Our unique design and advanced tachnique make it easier to put the air bags into the gap after diamond wire saw cutting.
Through our experiment and co-operation with hundreds of quarries all over the world, bringing in Italian advanced production euiqpments and super level raw material, especially adopting our new technology, Bestlink made pushing air bag has got big progress on the quality. With same thickness less than 8mm, but more powerful and safe in long term use.
BESTLINK
7YR
China
XIAMEN BESTLINK FACTORY CO., LTD.
Contact Supplier
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Add To Compare
Type: Stone Quarry MachinesQuarry Hydro-Bags, Rock SplitterQuarry Hydro-Bags
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx
Machinery Function Features:
Nowadays, most mining and quarrying industries utilize a diamond wire saw machine for bench cutting operations. This method uses a metal wire or cable assembled by diamond beads to cut the hard stone into large blocks. Many parameters classied into controllable and uncontrollable parameters aect the performance of the diamond wire saw cutting meth-od. The uncontrollable parameters are related to rock engineering properties, and controllable parameters are related to operational aspects and machine performance. The diamond wire sawing process’s production rate is one of the most critical parameters inuencing the design optimization and quarrying cost estimation. The cutting rate and wear rate of diamond beads are the most important factors to evaluate quarries’ production performance. This study aims to deter-mine the eects of dierent controllable and uncontrollable parameters on dierent quarries’ production rates. Rock engineering properties like strength, hardness, and abrasivity, and operational aspects, such as cutting angle and drive wheel diameters, are considered as the main factors aecting the production performance of the diamond wire saw method. To discover the inuence of these parameters, a detailed investigation in ten quarry operations was carried out. The relation between cutting rate and diamond bead wear with dierent parameters is estimated. It was observed that dierent controllable and uncontrollable parameters could increase or decrease the cutting rate and diamond bead wear-ing. Furthermore, using simple and multiple regression analysis, performa
India
KNMBM INTERNATIONAL
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Questions & Answers on Quarry Hydro-Bags, Rock Splitter
What is Quarry Hydro-Bags maximum thrust force?
Posted by Visitor
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The hydro bags expand under the pressure of water pumped at 30-40 bar, permitting a maximum dilatation of 25-30 cm (approx. 1’) and a thrust force up to 1000 tons. Couple two or more cushions to obtain higher performances; side by side or combined together in packs.
Answered by StoneContact
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What is the average size of hydro bags?
Posted by Visitor
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Its average dimensions vary from 500*500 mm to 2300*2300 mm.
Answered by StoneContact
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What are the average weights of Quarry Hydro-Bags?
Posted by Visitor
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Quarry Hydro-Bags average weight vary from 3 kg to 15 kg.
Answered by StoneContact
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How do quarry rock splitters work?
Posted by Visitor
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The working principle of quarry rock splitter is based on two counter wedges inserted in a pre-drilled hole. A hydraulic cylinder pushes out a centre wedge between the counter wedges to spread them apart and the rock is forced to crack.
Answered by StoneContact
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