Stone Factory Machines in Italy

DF 2000-2500-3000-3500 Single wire saw for dressing blocks and cutting slabs

TOP INVERTER OR FIXED WIRE SPEED

Single wire saw for dressing blocks and cutting slabs. Has two main flywheels of large diameter (250 or 200 cm as to the maximum cutting height needed) to maximise the cutting speed and the life of the damond wire. The wire tensioning system is hydraulic.

Stiff metallic structure can carry flywheels of diameter either 2000 or 2500 mm.

Electronic drop speed control. The machine uses only two large flywheels (diameter 2000 or 2500 mm) thus reducing wire fatigue. The switchboard is separate from the machine, and includes a number of safety devices with segnalations of eventual anomalies of the cut. Diamond wire tensioning uses one of the two flywheels thanks to an hydraulic piston.

The TOP version has an inverter to adapt the wire speed to the type of stone to be cut. The basic machine has fixed wire speed, set for the material to cut

Numerically controlled machine centre with 5 interpolated axis, for working of marble, granite and natural stones. The machine is built in electrowelded metal structure, completely hot gavanized. Side walls galvanized and treated with polyurethane coatings. It is designed with a “moving bridge” structure and the work surface made from rectified solid aluminum plates.
The axis movement is driven with brushless motor on precisely tilted racks. The sliding is on linear ball bearing guides.
Bi-rotary heads with vector handling and equipped with powerful motor spindle. Powerful three-dimensional software for the creation of artistic works using the contemporary/interpolated movement across the 5 axes.
Especially suitable for drilling, milling, recess, artistic works on solid block, polishing of flat surfaces and edges.

Combined CUT&JET machines, equipped with electro-spindle for diamond blades and high pressure waterjet and abrasive, are designed and built to merge the cutting speed of the blade, the versatility of the waterjet and the efficiency of the CUT & MOVE.
Powered by a numerical control interfaced with CAD/CAM systems, they are divided in:
Combined machines CUT&JET 4 axis;
Combined machines CUT&JET 5 axis;
Whether for the production of unique pieces or for serial production combined CUT&JET machines allow endless shapes of cuttings and cut-outs.
automatic centralized greased lubrication. In case of anomalies the machine stops;
watertight IP 55 electric cabinet with safety thermostat;
sound power level: 80 ÷ 90 dB(A).

FLYING FLAT Full hot galvanized vertical edge polishing machine for flat edge and bevels
Whether you need to polish the edge of kitchen tops or wall claddings, there’s FLYING FLAT. A manually programmable edge polisher, equipped with patented devices to give you a superior productivity.
Productivity significantly higher, compared to machines of the same category, even while using standard tools, thanks to specific patented devices..
Mechanical parts totally accessible thanks to large pneumatic opening doors.
Each spindle is equipped with an indipendent motor with completely waterproof encapsulated bearings.

Sawing machine especially suitable for small/medium-sized marble worshops.
Side supports and working head based on spheroidal graphite iron to avoid any vibrations.

The machine's bridge is fixed and the head can be tilted for cuts at a 45° angle, manual depth adjustment (motorized on request). Moreover, the working unit feed is motorized (adjustable speed) and slides on linear guides with rolls, the transmission is achieved by means of an endless screw. The machine is equipped with marine wood working bench.

The PCS1-B Bags Filter Plant Model is the low version with silos for muds decantation, compressed air pump, flocculant dosing system, pneumatic unloading system in mobile structures with filtering big-bags, compared to the model PCS1-A, this model allows a planning of a purification plant also in smaller and constrained space by reduced height.

This model is ideal for waste water and muds’s clarification and filtration for small and big capacity because it involves a double process of materials’ filtration thanks to:

1) A Decantation system (various sizes and capacities Silos) which makes a natural separation between mud and water through an internal process;
2) A Flocculant system (optional for every need) a chemical substance that accelerates the process of detachment and isolation of the mud from water.

It has a compact structure with Silos in stainless steel AISI- 304/316 and the remaining iron structures with heavy galvanized carpentry; the entire plant is customizable for every request and need by an individual design.

The plant is of high ecological impact thanks to an high purification for each types of sludge, by a low maintenance because the only manual operations of the operator concerns the sludge unloading (with pneumatic lever system placed near to the control panel) and the movement of big-bags structures.

The machine described above is provided on request to:
a) Workbench motorized tilting.
b) Swivel joint for polishing plans convex and concave.

Machine is supplied as above descripted of:
a) Reclinable motorized workbench.
b) Articulated joint to polish concave and convex surplace.

The multiwire machine of BM, the KODIAK EVOLUTION, is suitable for cutting granite blocks into slabs of various thickness. It is made in different size models, in order to install from 20 up to 84 diamond wires. The machine is exclusively constructed on 4 columns, guaranteeing the best stability and cutting precision. The machine can install diamond wires of diameter 7,3 mm, 6,3 mm and 5,3 mm. The tensioning of the wires is by a BM’s patented system, which guarantee the homogeneous independent tensioning of each diamond wire. The “triangle” structure allows the diamond wire to work only on 3 touching points, reducing to the minimum the stress of the wire during the work. The bigger diameters of the rollers and wheels, reduce the inclination angle of the diamond wire, extending so the life of the wire

LUXMASTER KFT 5000- POLISHING MARBLE SLABS MACHINE

We have managed to improve the amazing Levibreton KFT even further.

Luxmaster KFT 5000, an even more modern polishing machine for marble slabs, built with innovative materials for stunning performance levels.

More rigid components, a machine base with a quick anchoring system, a dynamic spindle with balanced and immediate response of the pneumatic system bring benefits in slab edge polishing in particular, and make the Luxmaster KFT 5000 the most technologically advanced polishing machine on the market.

Salient technical features include an effective working thickness range of 10 mm to 110 mm, beam travel speed of up to 70 m/min, and the new 560 mm plates with 10 abrasive tools.

Single wire saw for dressing blocks and cutting slabs; similar to the above wire saw but fitted with a fully electronic control and tensioning system and with a PLC for automatic slabbing.

Metallic structure is similar to DF TOP but the system is controlled by a Telemecanique PLC for full automatic control of all machine functions during operation. The switchboard is separate from the machine, and includes a number of safety devices to signal any cutting anomalies. Electronic drop speed control based on the adjustable maximum wire bow during cutting. Automatic slabbing is provided, and inclined and horizontal cutting can be done with the addition of two pairs of wire guide-wheels. Diamond wire tensioning uses one of the two flywheels with an electric actuator for positioning

KRONOS is a 5/6 axis interpolated milling/work center machine with automatic tool change. It is available in the version with a Z axis stroke of 600 mm or with a Z axis stroke of 800 mm.

It is one of a kind machine as it combines the typical features of a milling cutter and those of a work center/contouring machine. The Parametrix software and the wooden overbench, allow to perform cutting operations as a traditional milling cutter; the KRONOS range, compared to the traditional working centers, is the sole solution offering specific software for simple and intuitive cutting. Without the overbench, the machine can be set up as a work center to process the piece directly on the aluminum bench or as a contouring machine, fixing the piece to the bench with the suctions cups kit supplied with the machine.

The machine allows to produce items with extremely precise finishing, thanks to the sliding system of X and Y axes on linear guides and racks both in oil bath lubrication. The motion is given by brushless motors coupled to high precision gearboxes. It is equipped with a series of electro-spindles controlled by inverter and it can be fitted with ISO 40 type connection diamond tools, such as end mill, milling wheel and a horizontal blade.

KRONOS is featured as a millling cutter and a work / contouring center, it is particularly suitable for all laboratories that want to increase their technological level in limited spaces.

Edgepolisher model MUSA 7+4, working direction : from RIGHT to left.
Equipped with:
-Nr 7 spindles to polish the edge
-Nr 4 spindles to polish the bevels (2 upper and 2 lower)
-Nr 1 Cutting unit, manual rise and descent, manually tilting at 45°
-Manual support bar and infeed / outfeed roller tables
Machine ready from stock.

FRANGO SPICO chipping unit allows the chipping of the upper corners of marble tiles, ceramic terracotta and fine porcelain stoneware by using particular tools. It is possible to obtain different final aesthetic results, each one of which is characterized by deep ageing effects, which can be further adjusted by additional operations such as tumbling, satin-finishing or others.

The single machine or the complete line are characterized by simple maintenance and absence of noises during the working phases, still guaranteeing a high productivity

Without doubt, the XAERO is one of the most innovative dust suction benches, equipped with a high-pressure fan of 5.5 kW.
It combines two different dry operating systems, a physical and a mechanical one:

10 cyclones abate most of the captured stone dust, they are maintenance free and do not wear out.
The remaining dust particles pass through dry filter cartridges as a further step of the abatement. Every time the bench is switched off, a series of very strong compressed air blasts clean automatically the filters and deposit the dust particles in a drawer underneath. A cleaning cycle can be activated manually at any time, too.
WHAT WILL YOU LOVE IN THIS SUCTION BENCH?
The very strong suction power of the dust extraction bench XAERO is equally distributed all over the work surface and its perimeter. Additionally, it is possible to lift two planks of the wooden surface to capture effectively all the dust produced by disc cutting.
Easily accessible drawers collect the dust which is suppressed by the cyclones and the filters and allow to do maintenance in a few minutes without polluting the environment.
The engine compartment is sound proof.
The suction unit can be separated from the work bench and can be placed in an adjacent room or outside, thus gaining more space in the work shop.

automatic centralized greased lubrication. In case of anomalies the machine stops;
watertight IP 55 electric cabinet with safety thermostat;
sound power level: 80 ÷ 90 dB(A).

Built for those who produce tops and not just that.
To cut in any direction and inclination, profile roughing and finishing with shoulder or blade.
1 One-piece--Particularly compact and sturdy machine, thanks to its one-piece structure, completely hot dip galvanised
2 Versatile and powerful --Thanks to its 5 axis, the machine can quickly make straight, oblique or curved cuts, polish profiles (including curved ones), make incisions and bas-relief (optional)
3 Easy to use-- Thanks to the touch screen PC and the SASSO software, the machine is very easy to program, and can even generate cutting programs by itself, using the dxf files for kitchen tops and 2D. A 5-axis that anyone can use.
compact monobloc CNC bridge saw with 5 interpolated axes completely hot galvanized
• User friendly touch screen for a fast and easy programming.
• Recirculating ball bearing linear guides, brushless motors and reduced backlash reducers to grant cutting accuracy and speed.
• Ability to execute cuts in any direction, curved, inclined at 45° and at any degree from 0° to 90°.
• Ability to execute profiles by means of cuts, profile roughing and finishing with the blade shoulder.
• Ability to read and execute cuts from CAD (optional) with .dxf files.
Unique ability to minimize the extra cuts thank to the Sasso’s new technology “PLUNGE CUT”.

The PC Filter Press is designed for short-term muds dehydration, separating solids and forming dry and compact panels with a maximum residual humidity of 20%.

We produce different models, from 5 to 12 compressed plates (size 500 × 500 mm), according to each individual need required.

Based on the required capacities, to the plant is integrated a decanting system (silos) suitable to the plant, flocculant system, extra muds mixer, in addition to all the necessary components for the regular operation.

It has a compact structure with Silos in stainless steel AISI-304/316, and the remaining iron structures with heavy galvanized carpentry; the entire plant is customizable for every request and need by an individual design.

The plant is of high ecological impact thanks to an high purification for each types of muds, by a low maintenance.

End milling machine for cutting slabs in marble, granite, and porcelain stoneware, with idle rollers to support the material, one side stop and one longitudinal stop, laser cutting marker and set of service wrenches.

The cyclic store is characterized by the fact that all of the slabs being processed, placed on special frames, follow the same run and, finally, undergo the same thermal treatment.
Another advantage in terms of uniformity of the treatment that the slabs undergo, is generated by the fact that the frames form two columns, one moving up and one moving down. This construction feature allows for the use of two separate thermal units that collide the two columns with hot air from opposite sides.
Another important characteristic is the extremely reduced cycle time that allows for use in plants of an extremely high level of production.
The cyclic stores are available for capacities of 40, 60, 80 or 100 frames and cover a length equivalent to half of the corresponding static machines allowing for localization of high production plants in limited spaces.
MAIN FEATURES
Complete drying and correct oven curing process
Thanks to the perfect air propagation system, together with the subdivision of the oven in two separately rooms
High working capacity: from 30 slabs/hour to 70 slabs/hour
Thanks to the versions: Cyclic Line 40/60, Cyclic Line 40/80, Cyclic Line 60/80, Cyclic Line 60/100 and Cyclic Line 80/100
Material directly loading onto tray and the possibility of “book match”
Reduced size in relation to the high working capacity
High speed and working efficency

LUXMASTER TANGO

TECHNOLOGICAL EXCELLENCE FOR ABSOLUTE PERFORMANCE

The new LUXMASTER TANGO project is the result of a perfect mix of tradition and innovation.

Reliability, sturdiness, performance excellence and innovative solutions, features that have always distinguished Breton products, have also been the guidelines for designing this new polishing machine for marble slabs.



The spindle, the beating heart of the machine, has been redesigned with the goal of increasing the maximum working thickness and utilizing the new revolutionary 10- tool abrasives, while maintaining a high dynamic machining. To achieve this, the over-dimensioning of critical components and the use of light-, new-generation alloys were of utmost importance.

Increased transmission pulleys with asynchronous belts ensure the right amount of power to maximize the performance of the 10 tools.

Axes transmissions with Brushless digital control engines, in addition to guarantee unique work speeds in its market segment, allow for optimal ramps control and can be modulated in all situations to better adapt to each and every slab material and shape.



THE SUPREMACY IN POLISHING with the new TANGO version.

The ingenious oscillating spindle movement, modular and configurable, increases the homogeneity of the "smooth" or "mirror polished" finish, meeting the demands of an increasingly demanding market.

The spindles are securely anchored to the beam, the oscillatory motion is performed with a simple mechanical system and well-sized cushions, lifelong lubricated and equipped with greasing points.



The spindles oscillate and work synchronously, without asymmetrically overloading the slabs to be polished, thus ensuring the absence of any breakage of the most fragile and precious materials.



INTEGRATION WITH THE LATEST GENERATIONS OF INDUSTRY 4.0 PLANTS

Ability to integrate, through software accessories (optional), to modern process management software, for a total control of costs and production.

A LARGE RANGE OF ACCESSORIES: high definition slab profile reader, barcode reader, RFDI tag reader, inkjet markers, label makers, polish automatic detectors, scanners, cameras, weighers are just some examples of what LUXMASTER can offer to equip your workshop with a truly modern line to compete in all current modern-world scenarios.

Single wire saw for dressing blocks, but fitted with a 2-axis CNC system that enables cutting of two-dimension profiles as well as slabbing.

Machine shows all the characteristics of DF PLUS and in addition: capability to cut profiles thanks to a 2-axis CNC system, and to the two pairs of guidewheels that can be rotated electrically round the wire; programming is very easy using either the machine keyboard and monitor, or on an office PC for which we provide an extra copy of the Software; diamond wire tensioning uses one of the two flywheels with a servomotor driven actuator to position the tensioning wheel.

The PC Filter Press is designed for short-term muds dehydration, separating solids and forming dry and compact panels with a maximum residual humidity of 20%.

We produce different models, from 5 to 12 compressed plates (size 500 × 500 mm), according to each individual need required.

Based on the required capacities, to the plant is integrated a decanting system (silos) suitable to the plant, flocculant system, extra muds mixer, in addition to all the necessary components for the regular operation.

It has a compact structure with Silos in stainless steel AISI-304/316, and the remaining iron structures with heavy galvanized carpentry; the entire plant is customizable for every request and need by an individual design.

The plant is of high ecological impact thanks to an high purification for each types of muds, by a low maintenance.

Versatility becomes eight
Work at full speed, with FLAT 8.4. Eight spindles polish flat edges at a speed that you can’t even imagine. FLAT 8.4 is the ideal solution for various and large working needs.
1 Hot dip galvanisation
Ensures the benches will last through time
2 High performance even on bigger thickness
Thanks to the 8 heads for polishing and slewing, the machine can easily work pieces up to 10 cm thick, achieving high speeds
3 Versatile and complete
The machine can be supplied with a multi-purpose spindle for special workings and up to 6 bevels, for added versatility
Eight spindles polish flat edges at a speed that you can’t even imagine

automatic centralized greased lubrication. In case of anomalies the machine stops;
watertight IP 55 electric cabinet with safety thermostat;
sound power level: 80 ÷ 90 dB(A).

Lapisystem Top is the new ,advanced , patented ,full
automatic solution with high performances for the realization of kitchentops , countertops and furniture complements .
Thanks to the flexibility of the anthropomorphic arm and to the fast change system
of the operating head , Lapisystem TOP can work with electrospindle , disc cutting motor , water-jet and lifting and transporting suction device,
to be able to execute , in complete autonomy , both the processing and the pieces handling, reaching a productivity of 20 kitchen tops per day , with only one operator .

LEVIBRETON KFG 4600:THE TRENDSETTING IN MARBLE POLISHING

The Levibreton KFG 4600 polishing lines for marble are the soundest investment for companies requiring extreme productivity, top quality and operational simplicity, while maintaining budget-friendly operating and maintenance costs. Breton was the first company to develop machines for the continuous polishing of marble slabs, effecting a radical change in the sector. Today, thanks to its unrivalled years of experience,emerging concepts in automation, and digital/PC integration, increased and experience based qualitysimple maintenance procedures and low operating costs continue to be our high standard of value we achieve for our customers. This standard is expertly applied to our latest version Levibreton KFG 4600.

Levibreton KFG is a worldwide success with customer satisfaction unparalled in the contemporary market.

High Resale Value: thanks to their inherent quality, their ability to remain high-performance machines during all their service life and the readily available spare parts guaranteed by Breton, Levibreton KFG are much appealing to the second hand market and maintain a very high resale value even after several years (a fact not to be ignored when the purchase of a new polishing machine is considered).

This factor markedly improves the dynamic assett value of our client’s business.

Honing-polishing units

Made of anodized aluminium alloy,the spindles are specially designed for weight reduction and increased rigidity. The raising-lowering system is perfectly balanced

thanks to a pair of pistons with protected internal rods. The plates rise and lower in a flash, with a optimal contact with the slab surface, therefore slab edges are perfectly polished and the operating speed is maximized.Each head is equipped with a pressure regulator displaying the operating pressure on an analogue display, for simple monitoring and setting according to the optimal parameters for the material at hand.

Special Breton plates

For high efficiency, each spindle is equipped with a specifically engineered, Breton abrasive holding plate with a diameter of 550 mm and holding 9 abrasives,which ensures an extremely high removal capacity and work stability for a perfect and uniform polishing even up to the edges of the material. The special Breton plates are provided with an exclusive one-way shock-absorbing system ensuring the correct flexibility and a homogeneous and optimal working pressure. The results are an unequalled polishing quality as well as a lower consumption of abrasives.

Beam

The arc-welded steel beam has an ideal design with a box-type section in order to reduce weight and provide high stiffness. Interestingly, the beam is not drilled (and therefore weakened) to insert the honing units, which are fixed to the beam and contribute to increase its flexural strength. The spindle/beam assembly is thus extremely light and dynamic and enables fast acceleration/deceleration ramps.

Beam Drive

The beam is actuated by two rack and pinion systems driven by two gearmotors, which are fixed at each end of the beam and are mechanically synchronized. The gearmotors are driven by two brushlesstype motors controlled by special drives, which, besides enabling a sine movement of the beam, make it possible to keep the number of the beam strokes constant even when the slab width changes; this ensures a better polish quality and uniformity on the whole surface of the slab, edges included.

This system is extremely reliable and results proven, guaranteeing highly dynamic movements without stressing the mechanical components resulting in maximum uptime and maximum lifecycle. The beam working speed reaches 70 m/min. Furthermore, energy saving ensues from “energy recovery” drives that transfer to the electrical grid the energy generated by the braking when the beam motion slows down.

LEVIBRETON KFG 4600:

CLOSE TO PERFECTION

Levibreton KFG 4600 was designed on the basis of the extensive experience acquired on more than 1.300 “Levibreton” polishing machines sold throughout the world, using the latest design techniques.

Quality Function Deployment - QFD

The new Levibreton KFG 4600 originated from the Customers’ needs, from what the Customer really expects from the ideal machine.

Finite Element Method - FEM

All the critical components of the machine have been checked out using the Finite Element Method (FEM).

Failure Mode & Effect Analysis - FMEA

Particular care was given to the early detection of all the potential defects/critical points which may occur during the service life of the machine, identifying and implementing the appropriate corrective actions.

Support structure

The support structure is a distortion-proof,arc-welded steel monobloc provided with 12 sturdy supporting legs.The conveyor belt slides upon a thick steel top, which is milled all in one go to ensure perfect flatness, and is driven by a brushless type motor that guarantees a better control of the feed speed.

Beam sliding bridges

The beam ends are fixed to two shoulders sliding along sturdy, cast-iron bridges, which house hardened, ground and thick slideways with large diameter roller runners in an oil bath, and a micro pinion. The sliding components are protected by stainless steel labyrinth guards.

Slab profile and thickness detection

A photoelectric barrier reader detects the slab profile with 10x10 mm resolution while a sonar reader senses its thickness. This system allows to process even slabs with a polished surface (such as already polished or resin-treated slabs).The system controlling the automatic head liftinglowering,ensures the self-adjustment of the beam travel to the slab width and guarantees that the front,anti-splash and sound-deadening barriers are positioned automatically to match the slab thickness.

Water plant

Water is supplied to the heads by a common,large-diameter PVC piping that is stiffly fixed behind the spindles and connected to the spindle units by means of flexible, rubber pipes.An revolutionary system diverts water outside the spindle casing in the event of overflowing or clogging of the ducts, thus preventing excess water from coming into contact with the spindle internal components.

Automatic control of abrasives wear

This system performs continuous monitoring of the abrasive wear of each single head through video advice notes and warning signals before tools are completely worn out.

It also guarantees the minimal lifting of the heads at the forepart and rear end of the slab and their subsequent rapid descent, thus ensuring a better polishing of the edges and a higher operating speed.

Electric and electronic plant

The electric and electronic plant is wired with the “field-bus” technique that transmits digitally, through a single cable, all the PC signals to the different control units installed on the machine.Signal transmission is safe and identification of possible failures is greatly simplified.The stationary part of the machine is electrically connected to the mobile beam by a parallel sheathing system ensuring safer working conditions and a longer cable life.All the electric and electronic equipment, including the PC, is supplied by world top-brands, therefore the user can freely get technical assistance and spare parts directly from the manufacturer, virtually throughout the world.

Automatic centralized lubrication system

A centralized system, mainly consisting of a grease reservoir, a pump with double micrometer filtration system, sequential distributors and pipes for high-pressure, guarantees the automatic lubrication of either the spindle

units or the other moving parts of the machine. The system is warned about possible malfunctions by pressure sensors that easily pinpoint where the circuit is clogged.

Slab cleaning

A rubber wiper fixed at the back of the machine removes water from the slab surface.

A pneumatically controlled spindle, integral with the beam and holding a brush, cleans the slabs once they are polished. The spindle is raised and lowered automatically each time a slab passes through.

Accident-prevention,sound-deadening guards

A pressure regulator is installed on each single spindle in a high, ergonomic and safe position. Pressure is displayed on an analogue pressure gauge (upon request, manual selectors for lifting/lowering each single head can be supplied). The frontal, sliding panels for accident-prevention and sound-deadening have a sandwich-like structure and are made of ABS and polyurethane. Sound-deadening splash guards with a stainless steel sandwich-type structure are installed on the beam, in front of the heads, on the same level of the heads. Their positioning is motorized, vertical and automatic in order to match the slab thickness and they lift each time the abrasives need to be replaced.

Management and programming

The colour touch-screen and advanced, user-friendly software enable the main processing functions to be managed, including:

• option to store (and recall) different work programs for various types of material

• conveyor speed and synchronism of the whole line, including loaders and connection roller conveyors

• beam movement (speed, customized programming of the acceleration and deceleration

ramps)

• back-slipping correction on the anti-skid conveyor of badly-sawn or bent slabs, for both single slabs and packs of slabs

• continuous, automatic monitoring of the abrasive wear for each single head, with video advice notes and warning signals before the tool is completely worn out

• option of excluding all, some, or just one slab, or even a portion of a slab (head, end, corner).

How much do you have to pay to clean the water pits of your workshop? And separate sludge by yourself, manually, how long does it take?

Hydrò is an extremly simple way to collect, filter and to dehydrate mud which accumulates in the water pit when processing marble, granite and other stone materials.

The foldable bag support allows to install and to move the sludge dehydrator system to any place where it is convenient for you and does not require any fixed structure.
How does it work?
A stainless steel pump with a capacity of 200 l/min conveys the slurry water in a hydro-cyclone, which acts as the separating device: the water, which contains less heavy mud particles, leaves the cyclone on the top and is pushed back into the pit, where it exits under the pump to remove the mud from the bottom.
Mud and sludge are discharged directly in the filter bag placed under the cyclone (20 – 30 l/min): here the water drain out of the bag and the mud gets dry and hardens. Finally the bag can be easily disposed of.

The best 5 axis bridge saw EXTREME XL version to cut 4000mm slabs , powerfull motor 25HP , bigger cut performances bigger structure
25HP MOTOR, BIGGER CUT PERFORMANCE, BIGGER STRUCTURE + MANIPULATOR to lift up to 500kg
the entire K600 line is made up of 5 axis CNC Saws. the machine are powerful, accurate and reliable.
Designed and built to provide the maximum performance in the minimum possible space
We have the best field proven cutting/mitering saw money can buy. There are three items that make our the K Series saws standout for miter work:
1. Our cutting surface. We use a special formulated cement bed. It is a vibration dampening, non-compressive and non-skid precision machined surface that it flat and true. This helps prevent parts sliding and kicking. It also works very well with Dekton and other porcelain slab brands.
2. The saw motor pivots up into the knuckle which keeps the motor and blade centered on the z-axis tool plate. (reduced vibration = less chipping)
3. Cutting on a flat, machined surface improves miter performance dramatically. It is not wood (gaps or swelling) it is not foam or rubber which can?€?t be simply healed with thin set and re-planed. Cement just makes good common sense.
VIDEO:
https://www.youtube.com/watch?v=vQDSMtTCOh8
Perfect to cut any kind of natural or synthetic material: marble, ceramic, dekton, quartz, granite, laminam, Cosentino

automatic centralized greased lubrication. In case of anomalies the machine stops;
watertight IP 55 electric cabinet with safety thermostat;
sound power level: 80 ÷ 90 dB(A).

Mobile diamond wire machine to cut marble, granite and ornamental stones with characteristics and performance similar to the wellknown DIAMANTFIL TOP or PLUS. The machine moves on track so that slabs can be cut from any one of a number of blocks with

differing characteristics, placed within the track area. Un electronic programming device controls both the cutting operations and the machine shift between cuts. This allows the machine to operate automatically and continuously.

Grizzly Super multiblade gang saw for granite blocks

Traditional multiblade gang saw for granite blocks cutting, using steel blades and abrasive steel shots.

The cutting speed is automatically controlled by the PLC, which determines the component percentages in the mix (slag, water, lime, granite dust) and keeps them constant

UNIQUE AND UNPARALLELED FOR QUALITY AND PERFORMANCE
The Master One is a 3-axis machining center dedicated to the processing of stone and sintered materials. It can execute any machining operation needed in a stonemason's laboratory without sacrificing performance in any way.
RELIABLE FOR ALL MACHINING OPERATIONS
SUITABLE FOR A WIDE RANGE OF MACHINING OPERATIONS: FROM KITCHEN TOPS TO MEMORIALS
The Master One series is capable of performing the most complex and varied machining operations, providing users with superb finish quality when working with natural stone, granite, marble and synthetic and ceramic materials for bathroom unit tops, kitchen tops, construction and memorials.
INTERMAC TECHNOLOGY
The high technological content of the world's most popular working centers satisfies the specific needs of the stone industry.
Configurations with 3 axes fitted with aggregates for managing a vast range of machining operations. For all the configurations, the components are the same as for the top-of-the-range solutions.
HIGH PERFORMANCE
In line with requirements, the machine can be equipped either with a C Axis or a T Axis.
Maximum acceleration and axle speeds, minimizing waiting times and enabling cycle times to be reduced.

SUCTION BENCH model MS200 - Made in Italy
Dimenison 3000*1200*940mm
Working table 2800*1200mm
No. of Fans 1
Total power 4.5 kW
Noise 70-75db
Dust suppresion 98.5%
Total air intake 14000m3/h

AUTOMATIC ELECTRONIC BRIDGE SAWING MACHINE
Large machine ideal for small,medium and large companies for cutting stone, marble and granite, both in manual and automatic cycle. This machine also performs complex profiles and shapes on a very large cutting surface.
Max blade size of 1050 mm (41.3 in) - 1200 mm (47.2 in) optional.
Machine built in cast iron and protection covers in stainless steel.
The standard machine is supplied with the following:
- motorized tilting and programmable head for marble and granite;
- optical template scanner;
- manual rotating table (optional: programmable automatic table);
- eletronic variable speed on the disc motor;
- 12" touchscreen colour display with LAN connection and USB port;
- folding door solid panel safety barriers.

Zenit is the a 3 interpolated axes CNC polishing / calibrating machine with automatic tools change, for the treatment of marble, granite and agglomerate surfaces. It allows to calibrate, polish, smooth, brush and also drill, to perform engravings, straight and curvilinear cuts with incremental passes by means of diamond milling tools.

It is an extremely flexible machine, ideal for those who need a complete equipment to treat even particularly delicate surfaces or to finish mosaics or inlays.

Its strength lies in the dual-control system of pneumatic and mechanical handling of the polishing and calibrating tool; the result is an extreme precision with excellent performances on any material.

Edge polishing machines with bench
Very versatile machines able to work single pieces or small series of pieces; they allow you to obtain a very good quality on every type of straight and round edge.
Suitable for FURNISHING and MONUMENTS, they can be used in high quality BUILDING field as well, with a middle/high production.
ATHENA: by itself, it works for three.
Single-head profile-edge polishing machine, highly innovative for marble, granite and stone edge working products. Multipurpose and diverse machine, produced to assist all stone masonry requirements, from monumental processing through to furnishing and architectural work. Machine constructed using mechanichal components of high-precision utilizing industrial technological advances, minimizing complexity, thus producing a thoroughly user friendly environment, together with reduced maintenance requirements. Dedicated electronic equipment permits every typeof processing through very simple, fast and completely automated procedures.
Treatment against corrosion by means of metallization; covers in stainless steel or sumbitted to cataphoresis treatment
Features
THE EXCLUSIVE FEATURES OF A COMANDULLI MACHINE ATHENA
Monobloc machine constructed with ultimately strong and rigid chassis, produced through high-quality and high-precision mechanical systems. The retaining-spindle slide moves along the frontal side of the working surface by means of ball screws guides, managed by a brushless motor.
Electrical tool retaining spindle (4 kW) with variable speed range from 0 to 3000 rpm, assembled on three monitored and interpolated axes, also managed by brushless motors. Vertical axis stroke (ball screws guides): 550 mm. Horizontal axis stroke (ball screws guides): 250 mm.
Rotation axis stroke 180°.
Machine frame metallized and submitted to cataphoresis treatment.
Main covers in stainless steel.
EQUIPMENTS
THE UNIQUE PLEASURE OF SEEING YOUR IDEAS, EVEN THE MOST CREATIVE, COMING TRUE.
By using the Athena machine you will be able to realize the most common profiles available on the market and create customized ones, even with various shapes or heights..

12 positions automatic tool change.
CNC control unit, together with controls visualized on touch-screen monitor.
Workpiece loading system by means of a pneumatic turntable.
Pneumatic holding-slab pistons.
Reference squares for piece alignment.
Centralized automatic lubrication.
Sensor for the automatic reading of piece position.
Automatic device which stops the machine in event of exhausted abrasive tools.
Water circuit with sensor for automatic machine stop in case of lack of water.
Software with pre-set profiles.
Flexibility to program and work at the same time 5 pieces with different thickness and profile.
External wire-net fencing for the operator safety.

Portable stone saw with sturdy structure to cut marble and granite slabs with extraordinary accuracy. The innovative optional Slot device makes it a multipurpose machine for performing horizontal cutting, profiling and polishing of straight slab edges.
ADVANTAGES
ANR is a sturdy and accurate saw for stone slabs:
Special beam design to attain a perfect cutting precision;
Water tank with built-in recycling pump for blade cooling;
Optional device to perform horizontal cutting and profiling of slab edges.

Numerically controlled with 5 interpolated axes for simultaneous control. Working of soft materials with water alone, hard materials such as glass, stones, steel with the use of abrasive material type silica.
The machine 'consists of a bridge structure that moves on the basement, driven by two brushless motors in gantry configuration.
The sliding movement are on linear ball bearing guides, which are tempered and rectified and are equipped with nr. 4 contact points to ensure greater precision and ruggedness, protected by bellows-shaped profile. The movement is on precisely tilted racks, driven by a brushless motors.
The containment tank water is steel hot galvanized made and integrated in the frame-base.
The grid to support the working material is composed of large plates vertically placed in comb position, within which are inserted interchangeable galvanized sheets
Useful area of work (X-Y-Z): 4000 x 2000 x 250 mm.

Helios Jet is a fast and performing 3/5 interpolated axes waterjet saw. It has been developed for high precision cutting processes on porcelain, compact surfaces, quartz, as well as marbles and granites. It is the essential waterjet that gives you the fundamental versatility of waterjet cutting. Engineered with the same technology as the other Helios cutting solutions, the Helios Jet features robust cutting capabilities and user-friendly software for added flexibility.