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Stone Factory Machines in Italy
( 1,087 )Michelangelo: “I saw the angel in the marble and carved until I set him free”. Thanks to the natural stones that come to the factory in large blocks from the quarries, the touch of skilled craftsmen and of course high technology machines, natural stone products that we use and see in our homes and around us emerge. You can see all of these factory machines, polishing, carving, cutting, etc. with their technical details on Stonecontact.com and get in touch with their manufacturers directly.
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Stone Block Cutting Machines (124)
Stone Slab Cutting Machines (202)
Stone Tile Cutting Machines (89)
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Stone Finishing, Profiling Machines (369)
Stone Factory Cleaning Equipments (63)
Stone Handling, Loading Machines (106)
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Add To CompareType: Stone Factory MachinesStone Slab Cutting MachinesInfrared Bridge Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Quartzite
Machinery Function Features:
MOTORIZED BENCH SAW AFR-A
STONE CUTTING SAW WITH VARIABLE SPEED FOR STONE AND CERAMIC
Compact, essential and sturdy bench saw with fixed bridge; the bridge tilts and the water tank with built-in recycling pump makes it the perfect saw for the stone fabricator. It is equipped with 1 or 2 side extension tables to enlarge the working surface and facilitate the positioning of the slabs.
ADVANTAGES
Fully equipped and motorized saw AFR-A suitable for small and large stone fabricating shops:
Available with several useful cuts, according to customer requirements;
Maximum cutting precision guaranteed by a special beam design;
Suitable for ceramic and sintered material slabs;
Available with multiple blades for processing anti-slip grooves;
Motorized head feed with variable speed in both directions.
Achilli
Italy
Achilli s.r.l.
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Add To CompareType: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Electronic bridge sawing machine
CB 350: medium-sized electronic bridge sawing machine for cutting stone material
Very strong cast iron structure, mechanically machined with high quality and precision processes.
Features
THE UNIQUE FEATURES OF COMANDULLI CB 350 MACHINES
Spindle sliding on an assembly of linear guides and pads with recirculating balls, well protected.
Bridge traverse on special steel guides with ball rollers in oil bath.
Bridge traverse kinematic motion through a pinion/rack system in oil bath with variable speed.
Spindle lifting on round guides and bronze bushes with screw kinematic motion with variable speed.
Disc holding electro-spindle with possibility of manual slant up to 45° with slant visualization.
Turntable on a special ball-bearing pivot block, particularly sensitive, with a full load too.
Particular attention has been devoted to the selection of the electrical control panel parts: the result is a machine with fast movements and soft at the same time, and particularly silent.
The machine is supplied with water system with solenoid valve and flow-indicator, which stops the machine automatically in case of water lack.
Electrical control panel on floor level and pensile push button panel. Linear laser for material alignment and cut indication.
OPTIONS
There is always enough room for some further desires.
Bench with automatic rotation and precision locking each 45°.
Electronic positioning on 360°. Bench rotation visualization with control 1/100°.
Overturning bench from 0° to 80° with wood loading platform and hydraulic control unit.
Adjustable disc rotation speed (inverter): 700÷2000 g/1’.
Automatic centralized lubrication.
Possibility to work on more than one bench.
Comandulli
Italy
Comandulli Costruzioni Meccaniche S.R.L.
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Zenit is the a 3 interpolated axes CNC polishing / calibrating machine with automatic tools change, for the treatment of marble, granite and agglomerate surfaces. It allows to calibrate, polish, smooth, brush and also drill, to perform engravings, straight and curvilinear cuts with incremental passes by means of diamond milling tools.
It is an extremely flexible machine, ideal for those who need a complete equipment to treat even particularly delicate surfaces or to finish mosaics or inlays.
Its strength lies in the dual-control system of pneumatic and mechanical handling of the polishing and calibrating tool; the result is an extreme precision with excellent performances on any material.
Donatoni
Italy
Donatoni Macchine Srl
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Add To CompareType: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
This bridge saw is ideal for cutting slabs of quartz, marble, granite and stone.
They are easy to program and very quick to produce: cornices, wash sinks, shower trays, capitels, bas-relieves, sculptures, funerary arts, engravings of letters, vanity tops, kitchen tops, tables, columns, helicoid columns.
Equipped with the Cut & Move manipulator, the first of its kind in the world which facilitates automatic movement and cutting (European Patent Prussiani Engineering).
Prussiani
Italy
Prussiani Engineering S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone, Basalt
Machinery Function Features:
This bridge saw is ideal for cutting slabs of quartz, marble, granite and stone.
They are easy to program and very quick to produce: cornices, wash sinks, shower trays, capitels, bas-relieves, sculptures, funerary arts, engravings of letters, vanity tops, kitchen tops, tables, columns, helicoid columns.
Equipped with the Cut & Move manipulator, the first of its kind in the world which facilitates automatic movement and cutting (European Patent Prussiani Engineering).
Prussiani
Italy
Prussiani Engineering S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Tile Cutting MachinesMitre Saw, Edge Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Artificial Stone
Machinery Function Features:
Genius RS-A is the entry-level cutting table for sintered materials that enables linear and shaped ceramic sheets to be dry-cut in a simple, intuitive manner. Intermac expands its cutting horizons to low-thickness ceramic materials, with a new technology that enables pieces of up to 12 mm thick (for linear cuts) and 5 mm thick (for shaped cuts) to be cut with ease
Ceramic materials are innovative materials, created artificially using specific innovative technology. Intermac provides stonemasons with innovative machining processes capable of optimising the machining of such materials.
For cutting of sintered materials like laminam, kerlite, gres porcelain, with thickness from 3 to 12 mm for straight cutting and 3 mm for shaped cutting of partially machined sheets. Ideal for furnishings (interior facing, floors), kitchen tops, construction (ventilated façades, stairs door/window sills, windowsills).
When integrated with smart software, Intermac solutions serve to minimise operator intervention, ensuring a clearer overview of the entire process, as well as greater levels of safety. A product which leading glassworks facilities would struggle to do without.
The operator interface is simple and intuitive, and enables cutting programmes generated by a range of the optimisers present on the market to be imported, courtesy of the integrated OTD (Optimiser Transferring Data) universal interface that automatically defines cutting parameters and generates the programme for the cutting table.
Intermac
Italy
Intermac Glass & Stone Division - Biesse Spa
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Add To CompareType: Stone Factory MachinesStone Block Cutting MachinesGiant Disc Bridge Saw Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Large machine ideal for small, medium and large companies for cutting stone, marble and granite, both in manual and automatic cycle. This machine also performs complex profiles and shapes on a very large cutting surface.
Max blade size of 1600 mm (63 in) - 2000 mm (78.7 in) optional.
Machine built in cast iron and protection covers in stainless steel.
The standard machine is supplied with the following:
- fixed head for marble and granite;
- optical template scanner;
- manual rotating table (optional: programmable automatic table);
- eletronic variable speed on the disc motor;
- software POLIAX for control;
- 12" touchscreen colour display with LAN connection and USB port;
- folding door solid panel safety barriers.
GMM
Italy
Gmm S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
LINEA BELLANI - MACHINE TO POLISH STRAIGHT EDGES AND SHAPE NATURAL AND COMPOUND STONE PIECES
"Linea" is an automatic edge polisher with rubberized slats, for the continuous shaping and polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces. "Linea" is an all-round machine, suitable to be produced in different configurations in order to meet the user requirements.
Besides holding 8 edge polishing spindles, "Linea" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
This bridge saw is ideal for cutting slabs of quartz, marble, granite and stone.
It can also be supplied with a kit for machining kitchen and vanity tops.
Equipped with the Cut & Move manipulator, the first of its kind in the world which facilitates automatic movement and cutting (European Patent Prussiani Engineering).
Prussiani
Italy
Prussiani Engineering S.p.A.
Contact Supplier
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Add To CompareType: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MODULO 3 - MACHINE TO POLISH STRAIGHT EDGES AND SHAPE NATURAL AND COMPOUND STONE PIECES
"Modulo 3" is an automatic edge polisher with rubberized slats for the continuous polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
"Modulo 3" is an all-round machine, suitable to be produced in different configurations that may include up to 12 heads for polishing the vertical edge (with an option to make them oscillate).
Besides having the possibility of holding from 8 to 12 vertical edge polishing spindles, "Modulo 3" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 or even 6 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
CNC working center with three interpolated axes, able to carry out workings, such us shaping, contouring and cutting on marble, granite, stone and quartz.
Is the ideal working center for the production of vanity tops, kitchen tops, tables, wash sinks, shower trays and bas-reliefs.
Prussiani
Italy
Prussiani Engineering S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
FORTE HD 80
WITH A PRESTIGIOUS PAST
The new Forte HD 80 comes from the experience of the previous Contourbreton models, countless examples of which have been sold worldwide with great success.
WIDE TRAVELS, SAFETY & ACCESSIBILITY
WIDE TRAVELS, SAFETY & ACCESSIBILITY
Wide working travel of 3,200/3,800 mm in “X” axis,
COMPACT 1.950/ WIDE 2.300/ EXTREME 4.000 mm in “Y” and 300 mm in “Z” (vertical axis).
The Forte HD 80’s comes with manually opening doors with safety interlock switches.
The work table is made from a single piece of a special quartz-based polymeric material, Metalquartz®.
Large doors and lower work table with integrated step offer the best front access ergonomics in the industry.
DESIGNED TO PERFORM
The strong electro-welded structure ensures the rigidity needed for any kind of machining.
DRIVEN BY SIEMENS BRUSHLESS MOTORS
Racks & pinions systems and Siemens brushless motors drive the mobile bridge and the spindle unit.
A gantry system drives the mobile bridge. Linear guides with recirculating balls and precision encoders assure the movement accuracy.
WORK TABLE IN METALQUARTZ ®
Continuous work table made of Metalquartz®, a special patented quartz-based composite material with a polymeric matrix, specially engineered to ensure the same high rigidity and expansion coefficient as steel.
HIGH PERFORMANCE VACUUMING SYSTEM
Liquid ring vacuum pump with high performance and low maintenance costs.
EXCELS IN THE DETAILS
• Tool cooling with internal and external water supply.
• Spindle vertical travel of 300 mm, with distance of 520 mm from spindle nose to work table, performing slotting on small blocks.
• The spindle is mounted on a rigid cast iron structure, minimizing flexions under any working conditions.
• Digital motors.
• Vacuum system with frontal controls, conveniently located for the operator.
• Axes “rapid” movements of up to 80 meters per minute
• In-line tool store located on both internal sides of the machine.
• HSK-B80 standard tool mounting shank.
• 4th C-axis (optional).
POWERFUL BRETON SPINDLE, DESIGNED EXCLUSIVELY FOR WORKING NATURAL STONE, ENGINEERED STONE AND STONEWARE
Powerful spindle manufactured by Breton, with closed circuit liquid cooling, three ceramic bearings with large diameter, featuring high-performance (30 Nm with 14.500 rpm), specially designed and built for working natural stone, engineered stone and stoneware.
USER-FRIENDLY CNC CONTROL UNIT
Forte HD 80 incorporates the ultimate generation of the Siemens Sinumerik 840D SL computer numerical control (CNC), a digital control compatible with PC architecture, and a PC based on Windows 7 operating system. The control panel is swiveling, provided with keypad and color-touchscreen with USB port. A portable button panel duplicates the main machine controls (axes management + handwheel, emergency stop, etc.) consenting the operator to carry out and closely monitor all those delicate operations directly on the workpiece to be machined.
BRETON SMART CAM COUNTERTOPS: the cad/cam software for the production of countertops on countoring centers
The CAM module allows to carry out the following major functions:
• cutting with saw blade
• contouring, profiling, drilling, milling and pocketing with milling or profiling tools
• honing of surfaces, even inclined
• milling and polishing of grooves, even on inclined surfaces
• 3D engraving of Windows “True Type” fonts on flat horizontal or vertical surfaces
• automatic generation of toolpaths based on a pre-defined technological table
• fast editing of Lead In/Out toolpaths
The CAD module also allows:
• creation of two-dimensional drawings with relative dimensioning
• import of drawings in DXF and DWG format from different CAD program or templating systems
• automatic programming and display of the vacuum pods arrangement on the work table
• interface with the software of a possible laser projector for arranging the vacuum pods on the work table
The 3D SOLID SIMULATION module allows:
• to check any possible tool-piece and/or tool-machine collision. The software operates in a Windows environment, is intuitive and user-friendly.
NOTE: The software features may be limited by the technological and operational features of the machine.
A ROBOT FOR ROBOCUP
It is now possible to further improve performance and cycle times for the Forte HD 80 Robocup by equipping it with a workpiece manipulation anthropomorphic robot with vacuum end-of-arm tooling.
The robotized application was created by Breton with Optidrive, a company specialized in Kuka anthropomorphic robot software and integration.
This robotized application allows to automatically position even large workpieces (up to 3.400x1.600m) on the pods, taking them from the feeding roller conveyor in a mere 34 seconds.
When the job is finished, the robot places the machined slab on the unloading roller conveyor, while discharging chips and automatically washing the work table.
FOR THE AUTOMATIC POSITIONING OF THE VACUUM CUPS ON THE TABLE (breton patent)
Italy
Breton S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone, Basalt
Machinery Function Features:
This bridge saw is ideal for cutting slabs of quartz, marble, granite and stone.
They are easy to program and very quick to produce: cornices, wash sinks, shower trays, capitels, bas-relieves, sculptures, funerary arts, engravings of letters, vanity tops, kitchen tops, tables, columns, helicoid columns.
Equipped with the Cut & Move manipulator, the first of its kind in the world which facilitates automatic movement and cutting (European Patent Prussiani Engineering).
Prussiani
Italy
Prussiani Engineering S.p.A.
Contact Supplier
-
Add To Compare
Type: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
NEW CHAMPION 5/NT+CA (available also with Champion 55 and Champion 65)
Automatic bridge saw with 5 interpolated axes.
https://www.prussiani.com/bridge-saws/new-champion-5/
This bridge saw is ideal for cutting slabs of quartz, marble, granite and stone.
It can also be supplied with a kit for machining kitchen and vanity tops.
Equipped with the Cut & Move manipulator, the first of its kind in the world which facilitates automatic movement and cutting (European Patent Prussiani Engineering).
Prussiani
Italy
Prussiani Engineering S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MICRON - MACHINE TO SHAPE AND POLISH STRAIGHT EDGES WITH A ROUND REGULAR SHAPE OF NATURAL AND COMPOUND STONE PIECES
Micron performs the following operations: continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
micron-bellani
Besides holding 8 edge polishing spindles, "Micron" is equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
Contact Supplier
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
COMET - EDGE POLISHER BELLANI
"Comet" performs the continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves, wings and slots on horizontally placed, natural and engineered stone workpieces.
A hydraulic power unit actuates the slat conveyor, the 8 polishing spindles (one of which can be equipped with a diamond wheel) and the unit that makes them oscillate so that their service life is longer and faultless even though they work under a jet of water.
comet-bellani
Besides holding 8 edge polishing spindles, "Comet" is equipped with:
• 1 calibrating/grinding spindle to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond wheel
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 1 spindle for the drip groove execution
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the wing execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone, Basalt
Machinery Function Features:
Helios Five is an extremely precise 5-axis machining center and bridge saw (6 axes with the lathe), with automatic tool change and magazine, that can be extended according to specific needs. The possible configurations make the machine suitable for the execution of important works, from roughing to finishing, with highly detailed results. The precision of the Helios Five allows achieving the greatest part of the stone processes possible, such as small and large sculptures and statues, kitchen tops with profiling and edge polishing, drain boards and much more. This feature makes Helios Five unique in its category.
As a bridge saw, the machine can work with disks with diameters of up to 725 mm. Thanks to its imposing structure and the technology developed by Helios. Helios Five can process all types of cut with extreme precision (45° angled cuts, shaped cuts, arches cuts angled on both sides, etc…)
Helios Five can have the Z stroke of 680, 1000 or 1200 mm and can be equipped with the interpolated lathe, thus increasing the executable machining in the stone sector.
HELIOS
Italy
Helios Automazioni Srl
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
MACHINE TO SHAPE AND POLISH STRAIGHT EDGES WITH A ROUND REGULAR SHAPE OF NATURAL AND COMPOUND STONE PIECES
"Supermodulo" performs the continuous shaping and polishing of profiles either flat and linear or with a regular round shape (such as bullnose, half bullnose and quarter bullnose edges, etc.), shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves, wings and slots on horizontally placed, natural and engineered stone workpieces.
A hydraulic power unit actuates the slat conveyor, the 8 polishing spindles (one of which can be equipped with a diamond wheel) and the unit that makes them oscillate so that their service life is longer and faultless even though they work under a jet of water.
Besides holding 8 edge polishing spindles, "Supermodulo" is equipped with:
• 1 calibrating/grinding spindle to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond wheel
• 2 grinding spindles to prepare the edge before it is shaped with the oscillating spindles
• 1 spindle for the drip groove execution
• 4 chamfering spindles (2 upper and 2 lower spindles)
• 1 spindle for the wing execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
CONTOURFIVE NC 700/1200 - SHAPING, CONTOURING, SAWING AND TURNING CNC CENTRE WITH 5 AXIS
If you produce architectural or funerary art components, we have the machine that will facilitate and streamline your work.
Contourfive is a numerical control machining centre with five interpolated axes for machining pieces made from marble, granite, sandstone, limestone, compound stone and stone in general.
Thanks to its vertical travel of 700/1200 mm, Contourfive is the ideal machine for architectural and funerary art as well as for those processing which require a deep dishing out; it therefore offers the users the possibility of performing different and complex machining operations which would otherwise require several machines:
• shaping utilising the saw blade to get large pieces with complex shape.
• shaping and dishing out utilising millers.
• contouring utilising shaping tools.
• sawing utilising the saw blade.
• turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface (provided the lathe accessory is purchased).
CONTOURFIVE STANDS OUT FOR PERFORMANCES
• short beam ensuring maximum rigidity;
• “rapid” displacements of up to 40 metres per minute;
• powerful high-frequency spindle of 20 kW;
• max. diameter of the cutting saw blade: 500 mm;
• “C” axis rotation: ± 200°;
• “A” axis rotation: from 0° to +115°;
• “X” axis travel: 3.700 mm;
• “Y” axis travel: 2.800 mm;
• “Z” axis travel: 700/1200 mm;
• possibility of using various saw blades, shaped tools, drills, millers, etc.;
• automatic tool-store with 27 positions + (optional) position for the saw blade.
CONTOURFIVE STANDS OUT FOR ITS STRUCTURAL FEATURES
• High-speed, 16 kW electrospindle featuring a rotation speed of up to 14.500 rpm; it is provided with thermal stability and long-life grease lubrication of the bearings. The tool coolant flows inside the spindle.
• Birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
• Iron casting spindle-holding carriage running on roller slides (“X” axis) and actuated by a precision pinion-andrack system, which is motorized by a digital brushless motor. The spindle-holding steel ram (“Z” axis) is vertically housed in the carriage; the ram moves through a ball bearing screw/preloaded lead nut/ digital brushless motor system. The position monitoring is performed by the motor encoder.
• Steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place, with vacuum plant and manifold.
• Beam with movement along the shoulders (“Y” axis) on ground guides; is through a pinion-and-rack system and precision reducers with backlash adjustment, driven by digital brushless motor.
• Mobile 27-cell carrousel tool-store for tool-holders, to automatically change tools other than the saw blade.
• Store for saw blade with a max. diameter of 500 mm, secured to the side shoulders (optional accessory).
• Lathe for producing columns and twisted effect details with workable sizes: ø 960 x 3.200 mm (optional accessory).
• Frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports.
• Siemens Sinumerik 840D SL: the latest digitallycontrolled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
• Control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
• Portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
• Electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
The capabilities of a 5-axis CNC machining centre such as the Breton Contourfive
The Breton Contourfive NC700 and NC1200 are both machining centres with 5 interpolated axes designed for fabricators that make large size architectural components and funerary art with complex 3D shapes.
Guaranteed gains with the 5-axes machining centre Breton CONTOURFIVE + lathe
The Breton Contourfive is a machining centre with 5 interpolated axes specifically designed for workshops producing pieces made from natural and engineered stone.
It is ideal for restauration work.
Breton CONTOURFIVE machining centre for marble and granite with bas-relief
Breton CONTOURFIVE machining centre proves to be the ideal machine for those who produce architectural components, make restoration works and work marble and granite in the funerary art field.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Sandstone
Machinery Function Features:
WORKING CENTRE FOR SHAPING, CONTOURING, SAWING AND TURNING MARBLE, GRANITE, SANDSTONE
ShapeMill NCF 1600 and NCF 2000 are machine specially engineered for workshops producing pieces made from natural and composite stone, such as tanks, columns, bas-reliefs, capitals, banisters, sculptures, etc., and particularly suitable for restoration works.
SHAPEMILL NCF is a CNC milling centre designed for contouring, cutting and turning with five interpolated axes and a fixed work-table offering users the possibility of multiple and complex machining operations which would otherwise require several machines:
shaping of blocks or billets utilising a saw blade to obtain large size workpieces with complex shape
shaping and creating recesses utilising milling tools
contouring utilising shaped tools
cutting slabs and billets into workpieces utilising a saw blade
turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface.
SHAPEMILL NCF STANDS OUT FOR PERFORMANCE
- “rapid” displacements of up to 40 metres per minute;
- giant work-table sizing up to 4.000x3.500 mm
- powerful high-frequency spindle of 39.6 kW;
- max. diameter of the cutting saw blade: 1.000 mm;
- “C” axis rotation: ± 200°;
- “A” axis rotation: from 0° to +115°;
- “X” axis travel: 4.000 mm;
- “Y” axis travel: 2800/5.500 mm;
- “Z” axis travel: 1.600/2.000 mm;
- possibility of using various saw blades, shaped tools, drills, millers, etc.;
- automatic tool-store with 27 positions + (optional) 2 positions for the saw blade.
SHAPEMILL STANDS OUT FOR ITS STRUCTURAL FEATURES
- steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place.
- beam with “gantry” movement along the shoulders (“X” axis) on ground guides and roller sliding block assemblies; the drive assembly consists of a pinion-and-rack system with rack precision to hundredths, with 6 DIN 3961 Alpha quality grade, and precision reduction gears with Alpha backlash adjustment system; the motorization is by Siemens digital brushless-type motors.
- spindle carriage manufactured from iron casting and moving on roller sliding block assemblies ( “Y” axis); the drive assembly consists of a precision pinion-and-rack system powered by a digital brushless-type motor. The spindle steel cylinder (“Z” axis) is positioned vertically on the inside of the carriage and is moved by a ball bearing screw / preloaded lead nuts / digital brushless-type motor system. Provided with a pneumatic balancing system.
- birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted with a Schleifring slip ring system for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
- 6-pole 39.6 kW high-frequency spindle, cooled by a closed circuit electric-cooling system, which has a rotational speed of up to 7.000 rpm and a steep torque curve so as to supply the maximum power even when rotating slowly (e.g. with a 1.000mm ø saw blade at 1.000 rpm, the maximum power is supplied).
The high-frequency spindle is fitted with a HSK-A100 (HSK-B100 NCF2000) conical coupling for the milling tools and saw blade and provided with an internal and external tool cooling system.
breton-shapemill
- Carousel tool magazine with 27 cells.
- store for saw blade with a max. diameter of 600 mm, secured to the side shoulders, for 2 positions as a maximum (optional accessory).
- lathe for producing columns and twisted effect details with workable sizes: ø 1.080/1.600 x 3.200 mm (optional accessory)
- frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports. The rear part of the milling centre is closed by a set of steel plate panels.
- Siemens Sinumerik 840D SL: the latest digitally-controlled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
SHAPEMILL Teleservice. An Internet connection is required in order to ensure an effective technical support in case of need.
- control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
- portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
- electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
- superior quality components:
- racks with precision up to hundredths and 6 DIN 3961 Alpha quality grade
- precision reduction gears with Alpha backlash adjustment system
- Siemens digital brushless-type motors
- Schleifring rotating slip ring
- Siemens CNC unit
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Sandstone
Machinery Function Features:
WORKING CENTRE FOR SHAPING, CONTOURING, SAWING AND TURNING MARBLE, GRANITE, SANDSTONE
ShapeMill NCF 1600 and NCF 2000 are machine specially engineered for workshops producing pieces made from natural and composite stone, such as tanks, columns, bas-reliefs, capitals, banisters, sculptures, etc., and particularly suitable for restoration works.
SHAPEMILL NCF is a CNC milling centre designed for contouring, cutting and turning with five interpolated axes and a fixed work-table offering users the possibility of multiple and complex machining operations which would otherwise require several machines:
shaping of blocks or billets utilising a saw blade to obtain large size workpieces with complex shape
shaping and creating recesses utilising milling tools
contouring utilising shaped tools
cutting slabs and billets into workpieces utilising a saw blade
turning of columns with shaped profiles or machining of columns to create a twisted effect all along the surface.
SHAPEMILL NCF STANDS OUT FOR PERFORMANCE
- “rapid” displacements of up to 40 metres per minute;
- giant work-table sizing up to 4.000x3.500 mm
- powerful high-frequency spindle of 39.6 kW;
- max. diameter of the cutting saw blade: 1.000 mm;
- “C” axis rotation: ± 200°;
- “A” axis rotation: from 0° to +115°;
- “X” axis travel: 4.000 mm;
- “Y” axis travel: 2800/5.500 mm;
- “Z” axis travel: 1.600/2.000 mm;
- possibility of using various saw blades, shaped tools, drills, millers, etc.;
- automatic tool-store with 27 positions + (optional) 2 positions for the saw blade.
SHAPEMILL STANDS OUT FOR ITS STRUCTURAL FEATURES
- steel work-table secured to the ground, with aluminium top with recesses for mounting fixtures to secure the work piece in place.
- beam with “gantry” movement along the shoulders (“X” axis) on ground guides and roller sliding block assemblies; the drive assembly consists of a pinion-and-rack system with rack precision to hundredths, with 6 DIN 3961 Alpha quality grade, and precision reduction gears with Alpha backlash adjustment system; the motorization is by Siemens digital brushless-type motors.
- spindle carriage manufactured from iron casting and moving on roller sliding block assemblies ( “Y” axis); the drive assembly consists of a precision pinion-and-rack system powered by a digital brushless-type motor. The spindle steel cylinder (“Z” axis) is positioned vertically on the inside of the carriage and is moved by a ball bearing screw / preloaded lead nuts / digital brushless-type motor system. Provided with a pneumatic balancing system.
- birotary head for interpolated 5-axis machining. The head has a symmetrical structure and consists of two main structural elements, the first (“C” axis) is fitted with a Schleifring slip ring system for ± 200° rotation around its own vertical axis and the second element (“A” axis) rotating from 0° to +115° and housing the high-frequency spindle. Rotation transmission are provided by brushless-type motors.
- 6-pole 39.6 kW high-frequency spindle, cooled by a closed circuit electric-cooling system, which has a rotational speed of up to 7.000 rpm and a steep torque curve so as to supply the maximum power even when rotating slowly (e.g. with a 1.000mm ø saw blade at 1.000 rpm, the maximum power is supplied).
The high-frequency spindle is fitted with a HSK-A100 (HSK-B100 NCF2000) conical coupling for the milling tools and saw blade and provided with an internal and external tool cooling system.
breton-shapemill
- Carousel tool magazine with 27 cells.
- store for saw blade with a max. diameter of 600 mm, secured to the side shoulders, for 2 positions as a maximum (optional accessory).
- lathe for producing columns and twisted effect details with workable sizes: ø 1.080/1.600 x 3.200 mm (optional accessory)
- frontal protection barrier consisting of a series of sliding doors with manual opening; doors are made from structure and are provided with wide inspection ports. The rear part of the milling centre is closed by a set of steel plate panels.
- Siemens Sinumerik 840D SL: the latest digitally-controlled computer numerical control system, with PC architecture and a PC unit utilising Windows as operating system, with Windows user-friendly interface and fully-developed software for work program management.
SHAPEMILL Teleservice. An Internet connection is required in order to ensure an effective technical support in case of need.
- control console mounted on a mobile pendant structure and equipped with a 15-inch touch-screen colour monitor, a joystick to easily move the motorized working axes movement and a USB port for data transfer.
- portable mini console, wired to the main control console, to duplicate the major controls (axes management + hand-wheel, emergency shut-down, etc.); this portable mini console allows the operator to be close to the piece to be machined thus controlling directly some delicate machining operations.
- electrics and utilities are housed in two cabinets with IP54 grade of protection and cooled by an air conditioning unit specially designed for a maximum external temperature of +45°C.
- superior quality components:
- racks with precision up to hundredths and 6 DIN 3961 Alpha quality grade
- precision reduction gears with Alpha backlash adjustment system
- Siemens digital brushless-type motors
- Schleifring rotating slip ring
- Siemens CNC unit
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone
Machinery Function Features:
Plana SE 5 Bridge Cutter Milling Sawing Counturning:
Machine of great dimensions for theproduction of worked like:
Medium dimensions blocks.
Bathtubs dug first with disc and then finalised with cutters.
Plans kitchen of average and great dimensions.
several contornature both in marble and granite.
CNC Numerically controlled programmer for the management of 5 axes
Y Bridge transation
X Right-left translation of head slide
Z Up-down movement of mandrel
A Mandrel inclination 0-90°
C Head rotation ± 180°
Terzago
Italy
Terzago Macchine
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Type: Stone Factory MachinesResin Line MachinesRobotic Unit for Resin Treatment
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
BRETON RESINDRONE: ROBOT FOR AUTOMATIC RESIN TREATMENT OF SLABS
SIMPLICITY FIRST: This was our watchword as we developed our robot for automatic resin treatment of slabs.
We have designed it by taking a 5-axis interpolated machine as a model, a technology now well-established and widespread, and by inventing a new application.
SIMPLICITY as reliability: the mechanics of a 5-axis milling machine can withstand stronger strains than a small mass-produced humanoid machine.
SIMPLICITY as precision: precision and quickness in following the predetermined resin distribution paths within the slab perimeter with a cycle for redistributing the resin in excess sitting on the edges.
SIMPLICITY as user friendliness: changing the parameters and the working cycles is easy and intuitive.
SIMPLICITY as environment friendliness: Thanks to the technology that mixes the resin different components in the last centimeters of the distribution duct, cleaning is easy and quick, it does not need solvent, reducing environmental impact.
SIMPLICITY as easy maintenance: in the unlikely event of system malfunctions, Breton Service remotely connects to the machine by implementing a hot-line problem solving process. The possible intervention of an after-service Breton technician can easily fix malfunctions whether she is in India, China, Brazil or anywhere in the world.
SIMPLICITY as full optional: ResinDrone can be equipped with various accessories, for example one for automatic roller cleaning or replacement, in order to work automatically for several hours.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesVacuum Resin-Treating Plants
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Thanks to the vacuum, air goes out from the narrow crack lines of stone where resin penetrates more easily and deeply thus causing the slabs to be better restored.Vacuum resin-treated slabs get a better polishing since each single crack line, even the narrowest, is filled up with resin.
Furthermore, cracks saturated with resin prevent any seepage of humidity entering from the floor.Breton patented and realised the plants for the vacuum resin-treating by spreading the resin on the surface of marble and/or granite slabs (without immersion in resin), and developed in its R&D Dept. both the formulation of the resins to be used and the parameters involved in the process.
Breton transfers the complete Know-How to operate the plant and use the resins to its customers, and trains their operators as well.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Slab Cutting MachinesInfrared Bridge Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Compact, essential and sturdy saw with fixed bridge and manual head feed for marble and granite slabs; the bridge tilts and the water tank with built-in recycling pump makes it the perfect for small and large stone fabricating shops. It is equipped with 1 or 2 side extension tables to enlarge the working surface and facilitate the positioning of the slabs.
ADVANTAGES
Fully equipped and manual bench saw with fixed bridge AFR-C for cutting stone slabs:
Available with several useful cutting versions, according to customer requirements;
Maximum cutting precision guaranteed by a special beam design;
Sturdy and compact structure to work any kinds of slabs;
Manual head feed by hand crank.
Achilli
Italy
Achilli s.r.l.
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Type: Stone Factory MachinesResin Line MachinesStone Reinforcement Net Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
Slabs with many cracks, in particular of marble, can be net-reinforced on one face using a special net of fibre glass.
This operation is performed on a specially designed station of the resin-treating line.A special equipment allows to place automatically the net on the slab.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesLeveling Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Quartzite
Machinery Function Features:
Machine that makes “V” cuts on marble granite and engineered stone slabs by means of diamond discs
Fixed bench machine designed and manufactured according to the up-to date concepts and fitted for making 45° degrees cut to realise V-grooves. The high speed of the holding spindle carriage and its special automatic devices allow it to achieve very high production levels.
Features
THE EXCLUSIVE FEATURES OF A COMANDULLI MACHINE: VOLCANO
Main protection covers in stainless steel.
Strong electrowelded machine main structure fully worked by a milling machine
To prevent the machinery from rust, its structure and main parts are metallized through a modern treatment that follows different phases: sandblasting, metallization with zinc wire, priming coat with zinc phosphate epoxy product and final painting with a high solid polyacrylic enamel. Covers submitted to cataphoresis treatment which follows different phases: degreasing of the piece, spry or dipping pre-treatment, electroplating bath which uses the electric power to plate the paint as to make a uniform skin, after-washing and furnace baking.
Monolithic machine (made in one piece – excluding the rollers) that does not need foundations but can lay on the floor.
Carter in acciaio inox.
EQUIPMENTS:
Machine with a fixed bench equipped with n. 2 spindles equipped with diamond wheels diam. 300 mm at 45° (one opposed to the other) to realise sloping cuts.
Spindles assembled on a travelling holding spindle carriage, with pinion/rack system operated by a grar motor; speed 0÷30 m/1’; Spindle sliding on screw ball guides placed on the lower part of the bench, properly protected against water.
Electrowelded loading bench equipped with n. 7 lines of omnidirectional rollers for loading and unloading the slabs.
Reference bar for the workpiece alignment.
Set of pneumatic holding slab pistons (no. 4).
Electric equipment, controlled by PLC; cutting controls both in automatic or manual.
Roller table to support long pieces while working their heads.
Kit including keys, abrasive wheels etc..
Comandulli
Italy
Comandulli Costruzioni Meccaniche S.R.L.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
QUADRIX XL 1600 is a 5 interpolated axes CNC working centre with Z axis stroke of 1000mm, rotating blade head swiveling from 0 to +180 degrees and tilting from 0 to 90 degrees, to perform orthogonal cuts up to 635mm, ideal machine for performing oblique, circular, elliptical cuts, two-dimensional and three-dimensional digging and carving of blocks.
The "Top" version can use diamond tools such as: milling wheels, drill cores, horizontal blade.
Donatoni
Italy
Donatoni Macchine Srl
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Type: Stone Factory MachinesResin Line MachinesAutomatic Filling-Resining Machine
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
In its R&D Dept., Breton has developed the most suitable formulations of resin and analysed all the parameters involved in the resin-treating process.After having been suitably mixed with additives according to the desired final characteristics (penetration degree, adhesion degree, colour toning degree and preservation of the characteristics in the long run, UV-resistance, etc.), several types of resin were tested (epoxy, acrylic and polyester resins) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
On request, Breton supplies the unit for the automatic preparation of the resin as well as the unit for the automatic spreading of resin on the slab surface.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesStone Drying, Catalysing Oven
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
THE DRYING OF SLABS BEFORE RESIN-TREATING
Different techniques for the slab drying were tested (static hot-air drying with air dehumidification, hot-air passage, irradiation passage, static radio-frequency, etc.) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
Breton suggests the most suitable drying techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the required production capacity.As for the static hot-air drying with air dehumidification, Breton developed special multi-decker vertical kilns ensuring a “homogeneous” drying of all the slabs housed in the kiln.
Depending on the requirements, slabs move along the automated resin-treating line while they are held up by special, rigid steel supports.Breton suggests the most suitable catalysis techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the production capacity.As to the static catalysis of the resin-treated slabs, Breton developed special vertical multi-decker kilns with hot-air circulation which ensure an ideal catalysis of the slabs housed in the kiln.
The catalysis of marble slabs treated with polyester resin may also be performed in line, while they return to the loading point and move on a conveyor placed under the processing line along its longitudinal axis, with no need of kilns.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesResin Line MachinesUV Drying-Filling Oven for Slabs
Warranty: 12 Months
Usage: Granite, Marble, Travertine
Machinery Function Features:
For resin treatment with epoxy systems curing is currently carried out in static multiple tier ovens with forced air circulation (approximately 50°C), with slab holding time in the oven of around 80 minutes. In general, following oven curing the customary 24 hour period is allowed to elapse before proceeding with the polishing stage.
Recently, technological evolution has made it possible to positively consider also the use of curing microwave systems.
That's why the Breton Research Centre has been performing detailed studies to assess the capabilities and efficacy of using microwaves to accelerate resin hardening.
It should be emphasised that microwave curing ovens are rather different from normal ovens in that the former are complex, carefully studied and calibrated systems that combine microwave radiation with hot air convection heating.
During the research project we used various types of commercial resins: normal epoxy systems and "specific" epoxy systems designed for microwave curing.
The test results showed that microwave curing epoxy resins are highly reactive and display greater receptivity to microwave radiation. It was found that the combined microwave/hot air system effectively accelerates heating and successive hardening of the resin.
The annexed graph shows the exothermic reaction curve during hardening of two epoxy resins at 50°C, one of which is a normal resin and the other a microwave curing resin.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
The new Breton bridge saw for marble and granite WORTHY needs no foundations: it is simply ground-fixed.The advantages are: machine rapid starting, foundation cost saving and transport easiness since, in the future, you may move your machine wherever you desire, both rapidly and economically.
Machine composition
- Monoblock structure in galvanized steel
- Spindle travel in steel structure.
- The beam is moved by "gantry" system rack pignon.
- Spindle holder carriage in welded steel.
- Recirculated roller guides, driven by brushless digital motor, pneumatic cylinder for balancing weight.
- Twisted head with ±190°rotation on axis "C" and 0 to +90°manual rotation on "A" axis.
- Power of spindle unit motor 13 kW + inverter, speed rotation 1,000/4,500 rpm.
- Laser tracer for displaying cutting path.
- Frontal attack ½ gas for mounting small hole.
- Carter for disc 350/600 mm.
- Fixed worktable in galvanized steel structure with bench covered by wood.
- Manual lubrification.
- Front slide protections (conforming to the CE directive).
- Managing unit (CNC) Siemens 840SL.
- Control console with colour monitor 15".
- WORTHY is equipped with a simple portable push-button panel to control its major functions in order to both operate the machine in the manual mode and make easier some operations to be carried out within the working area.
ACCESSORIES
- Tilting worktable, max. weight 800 kg
- Set of fixed, non-opening rear barriers made of plate, with no inspection ports.
- “A” axis rotation motorized.
- meter thickness slab.
- Control diameter disc device.
- System with digital camera to acquire the slab image (installed outside the machine).
- PC station + printer of labels with bar code.
- Printer of label.
- Manual bar code scanner.
- Electrical cabinet certified by a NRTL.
- Software package Mod. GEST/PROF for the generation of simple profiles on small blocks.
- Software licence to be installed on a PC. Networked with the machine through Ethernet technology, this software enables the drawing, the import of pieces from DXF format
- Software package for the order management and optimization of pieces.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
Heavy duty double table CNC Stone Router equipped for ease of use and maximum productivity.
The Contourbreton NC 300 DUAL works stone in the fastest, most precise and economical way today offered by the technology,thanks to its peculiar characteristics and extensive travel of the axes (X=137,8in, Y=88,6in, Z=11,8in).
The support structure of the Contourbreton NC 300 DUAL is a robust welded, normalised steel single-piece chassis which ensures the rigidity required to consistently obtain the desired precision at all times, even during heavy machining stress.
The Contourbreton NC 300 DUAL fully complies with the CE industrial accident prevention standards.
The machine is equipped with wide sliding doors which can be opened manually and have large plexiglas inspection windows; the doors provide safety and also help deaden sound. Two sliding doors are positioned behind the machine.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesEdge Profiling, Polishing Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
Machine to polish straight edges and shape natural and compound stone pieces.
"Modulo 3" is an automatic edge polisher with rubberized slats for the continuous polishing of flat and linear profiles, shaping of special profiles, calibration, execution of bilateral bevelled edges, drip grooves and slots on horizontally placed, natural and engineered stone workpieces.
"Modulo 3" is an all-round machine, suitable to be produced in different configurations that may include up to 12 heads for polishing the vertical edge (with an option to make them oscillate).
Besides having the possibility of holding from 8 to 12 vertical edge polishing spindles, "Modulo 3" can be equipped with:
• 1 manually positionable calibrating/grinding spindle driven by electric motor, to be fitted with the diamond tool suitable to execute one of the following operations (one operation excludes the others):
a) thickness calibration on the lower stripe
b) execution of slots on the edge, mounting a disk on the calibrating tool
c) edge profiling with a diamond shaped wheel mounted on the calibrating tool (the working height is manually adjusted through a hand-wheel)
• 2 or 4 or even 6 chamfering spindles
• 1 spindle for the drip groove execution
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Stone Grooving Machine
Warranty: 12 Months
Usage: Granite, Marble, Artificial Stone
Machinery Function Features:
GOLDENGROOVE CTV
Automatic machine for the execution of V-shaped straight grooves on panels made from natural and compound stone, using shaped diamond wheels.
ROBUST AND PRECISE
Goldengroove CTV has a robust electrowelded steel structure designed to support the rectified worktable and the travelways for the spindle carriage, ensuring machining operations are free of damaging vibrations.
The grooving spindles are mounted to a carriage, which translate longitudinally along guides with circulating ball slides. The carriage is powered by an inverter-controlled motor reducer unit which ensures maximum “V” grooving precision.
FLEXIBLE, ERGONOMIC AND SAFE
The three grooving spindles are designed with independent variable speeds and travel vertically on rectangular prismatic guides, allowing greater machine adaptability for machining various types of materials.
The worktable is fitted with a number of retracting tyre mounted wheels which are controlled by pedal activated pneumatic pistons, facilitating workpiece positioning. Front polycarbonate protections guarantee maximum operator safety.
USER-FRIENDLY AND FAST TO INSTALL
The control panel is fitted with a colour monitor and alphanumerical keyboard for machine programming and control, the operator interface is simple to use and intuitive.
The distance of the groove from the edge of the workpiece is programmed from the control panel which automatically moves the motorised rear backing plate against the workpiece.
Goldengroove CTV does not require foundations and is simply secured to the ground. It is fitted with a system for collecting and conveying the water used in machining to a single drain outlet.
Shipping requirements: 40 ft. Open Top container.
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Stone Flaming Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
The combs for automatic flaming torches are used in automatic flaming; they can be installed on any machine to create a continuous 2 m flame line.During the flaming process the combs must be able to oscillate slightly on their longitudinal axis.All PN150 and PN250 comb models have built in trident water cooling for the stone; the nozzles can all be dismantled and are available in stainless steel or copper.
CODE COMBS NOZZLES P O2 Q O2 P C3H8 Q C3H8
M0037I PN150 COPPER 5,5 bar 10,7 Nm³/h 1,2 bar 2,1 Nm³/h
M0037R STAINLESS STEEL 5,5 bar 10,85 Nm³/h 1,2 bar 2 Nm³/h
M0037L PN250 COPPER 5,5 bar 14,3 Nm³/h 1,2 bar 3,7 Nm³/h
M0037M STAINLESS STEEL 5,5 bar 14,2 Nm³/h 1,2 bar 3,6 Nm³/h
Behringer S.r.l - SOL S.p.A.
Italy
Behringer S.r.l - SOL S.p.A.
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Type: Stone Factory MachinesStone Block Cutting MachinesMulti Blade Gang Saw
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
SIMEC M40 and M50 are open-frame rectilinear motion gangsaws for the sawing of marbles and/or engineered marbles. These machines are the result of SIMEC’s great experience in manufacturing gangsaws, with thousands of marble gangsaws all over the world, and in the utilisation in the most modern CAD technologies, that allow a precise calculation of the efforts sustained by each single piece.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesWaterjet Machines
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Artificial Stone, Basalt, Quartzite
Machinery Function Features:
Waterjet Classica
Numerical control, 3-axes water jet saw to cut marble, granite and compound stone.
Waterjet Corporation is the well-known Italian company that has been producing for many years waterjet cutting machines used in the stone and metal machining fields, the latter being a sector which requires top performances and precision.
In order to complete its range of machines for natural and compound stone processing fabshops, Breton entered into a cooperation agreement with Waterjet Corporation aimed at marketing and supplying their cutting machines, all of which are precise, powerful, fast and offer the possibility of being equipped with a pump of up to 6200 bar.
"http://fabshopmachines.blogspot.it/2013/03/waterjet-classica-5-axisl" target="_blank">Waterjet CLASSICA 5 axis
Accessories
Another optional outfit is the I.T.C.? system that corrects the natural tapering of the cut by compensating the high pressure water jet through the Numerical Control. The I.T.C.? system guarantees the realization of top quality products. When the compensation of the I.T.C.? system is running, the water jet is also directed against the advance direction so as to minimize the so-called “tail effect”, thus reducing the acceleration and deceleration ramps near the corners for a faster and more economical cutting cycle.
The optional KMT Streamline PRO pump with a maximum pressure of 6200 bar can be supplied as an alternative to the KMT Streamline pump of 4.130 bar. With 6200 bar, other conditions being equal, the cutting speed increases remarkably and the cutting cost per linear metre is cut down.
Head with 5 interpolated axes for inclined cutting required, for instance, to obtain the 45° grooves. C axis with 450° rotation and A axis with +/- 69° inclination. This device can be equipped with ITC system for automatic jet tapering compensation and with continuous rotation.
Details
The movement accuracy of each single machine is tested and checked through laser and Renishaw ball bar test.
The walls of the tank are made of stainless steel, while its bottom consists of a steel plate 8 mm thick.
The axes movements are through hardened helical racks and pinions (Alpha Wittestein, Germany) and linear slideways with preloaded bearings (Bosch Rexroth).
WaterCad? is the software specially developed for the 2D processing; it generates simply and quickly any cutting path with a variety of options: automatic looping and tags insertion, automatic standard cut, small bridges for a one-run cut.
Using WaterCad?, it is possible to select the quantities and different pieces to be inserted in one or more slabs. The Automatic Nesting function is much helpful for optimizing production and minimizing waste.
Breton
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Finishing, Profiling MachinesCNC Working Center
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Artificial Stone
Machinery Function Features:
It's Breton's ContourFive NC 700, that was specially developed to machine workpieces featuring a complex 3D shape.
ContourFive 700 is a CNC shaping, contouring, cutting and turning centre with five inter-polated axes and a fixed worktable, that offers the users the possibility of performing mul-tiple and complex machining operations which would otherwise require several machines:
- sawing of slabs and small blocks into workpieces utilising the saw blade
- shaping of either large or small blocks utilising the saw blade to get large pieces with complex shape, such as capitals, banisters, tanks, fireplace components, etc.
- shaping and dishing out utilising millers to get shower trays, sinks, vases, bas-reliefs, engravings, etc.
- contouring utilising shaped tools to produce statues, kitchen tops, tombstones, components for funerary art, etc.
- turning of columns with shaped profiles or machining of columns to create a twisted ef-fect all along the surface
CNC centre with 5 axis shaping contouring sawing turning marble granite stone slab block
ContourFive NC 700 stands out thanks to its performances:
- mobile bridge structure enabling an excellent access to the worktop
- short beam ensuring top rigidity
- "rapid" movements of up to 40 metres/minute
- possibility of working with saw blades, shaped tools, drills, millers, etc.
- mobile carrousel-type tool-store with 27 cells + 1 (optional) cell for the saw blade
- lathe (optional) for machining both columns and capitals
Breton
Italy
Breton S.p.A.
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Type: Stone Factory MachinesStone Slab Cutting MachinesCNC Bridge Cutting Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Smart-Cut S/NC 800 OPTIMA - Bridge saw with a pick-up unit with suction cups
The ideal bridge saw for producers of kitchen tops.
Smart-Cut 800 Optima is a numerical control bridge saw cutting centre with interpolated axes, rotating head, specially engineered to cut in either the plunge-cut or step-cut mode, and shape, items of granite, marble, engineered stone and suchlike.
The machine is equipped with a pick-up unit with suction cups used to lift and space out the pieces for cut optimization, and move the pieces in order to work out the engravings for the rods.
Available accessories are a belt table and an automatic shuttle to unload the semifinished pieces and off-cuts and take them outside the working area.
"http://fabshopmachines.blogspot.com/2011/06/breton-smartcut-optima-future-isl" target="_blank">Breton Smartcut Optima - The future is already here
Structural and functional features
- Latest generation SIEMENS 840 SL digital NC.
- High-speed and high-precision movements along axes X, Y, Z thanks to brushless digital motors with absolute encoder.
- Spindle carriage made of cast-iron to ensure rigidity and vibration damping.
- The beam is moved by a precision rack and pinion assembly, driven by brushless digital motor.
- The spindle carriage is moved by recirculating roller runner blocks, driven by brushless digital motor that ensures the required precision and rigidity.
- The spindle is moved vertically by a ball screw/preloaded nut assembly on recirculating roller guides, driven by digital brushless motor.
- All guides are protected and greased.
- Twist head with a ± 190° rotation on axis “C” and 0° to 90° rotation on axis “A”.
- The disc inclination is motorized and can be programmed in any position between 0° and 90°, with possibility of making step-cutting (with continuous head rotation).
- User-friendly software displayed on colour touch-screen, which is mounted on the control panel; joysticks for moving the various working axes easily.
- Laser tracer displaying the cutting path.
Programming and management system
- The machine is managed and programmed from a colour touch-screen installed on a practical, hanging control console, which is easy to handle and can be rotated.
- The machine is controlled from the CNC PC with Windows XP operating system.
- The management and operational software use the Windows environment to its full potential, are extremely user-friendly and can be easily interfaced with the user’s system.
- The colour touch-screen makes the machine programming easy and fast.
- All electric and electronic components are from world’s leading producers so as to ensure that spare parts can be easily sourced in the event of a system failure, and technical assistance is available at a world level.
- The machine is equipped with a simple portable button panel to control its major functions in order to operate it in the manual mode and make easier some operations to be carried out within the working area.
Breton
Italy
Breton S.p.A.
Contact Supplier
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