Engineered Stone Flooring Manufacturing Process

Engineered stone flooring surfaces meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 93% natural quartz aggregates with pigments and polymer resins. Engineered stone flooring Quartz Surfaces and Countertops are manufactured through a highly automated, yet strictly monitored process that includes the following:

		Feeding & Mixing Raw materials are inspected, then fed into mixers and blended together.
		Molding The mixture is then poured into a mold and formed into slab sizes of 305x144 cm or 120x57 inches.
		Pressing The slab is then compacted by a special vacuum and vibration process at a pressure of 150 tons.
		Curing The slabs are moved to the curing kiln and heated to 90oC for 45 minutes which gives them the ultimate strength and solidity.
		Polishing Slabs are then gauged, calibrated and polished to a perfect finish in a wide range of colors and designs in one of our three textural surface finishes: Polished, Honed or Viento.
		Quality Assurance Finally, the slabs pass through quality inspection to ensure our customers receive a top quality product.
		Labeling Each board we will use the code machine to spray on date and production Numbers, in order to track each board