Basalt Calibrating Machine in Italy

High performance calibrating machine for granite slabs equipped with special spindles with an automatic adjustment system and calibrating heads, mod. C2 or C3. The machine is available with working useful width of 2200 mm.

As a consequence of a request to increase the production capacity, SIMEC has developed completely new spindles and calibrating heads. This is how the FX series was born, calibrating machines with 688 mm diameter operating heads, with 8 diamond rollers.

High performance calibrating machine for granite slabs equipped with special spindles with an automatic adjustment system and calibrating heads, mod. C2 or C3. The machine available with working useful width of 2200mm.

High performance calibrating machine equipped with special spindles and calibrating heads, mod. C2 or C3. The machine can perfectly calibrate all sizes of granite tiles and does not require any replacement in the diamond tools when the tile size is changed. The machine is available with working useful width of 650mm.

Machine for calibrating and polishing granite strips. It is available with a number of calibrating and/or polishing heads varying according to the needs. Calibrating spindles with adjustable processing width to fit the same tool for all the formats.
Pallet covered with wear-resistant steel plates. Movable beam with adjustable width and speed. Polishing heads rising and lowering driven through double pneumatic piston. Polishing heads for 7 abrasives. Spindles ROTOR and counterpressure system are standard equipment on all polishing heads.
Continuous belt polishing machine for granite
This machine has been designed for gauging and polishing 650 mm max. wide strips with trimmed ends. SUPERNOVA B065GV is equipped with operational elements that have been individuated, rendered efficient and reliable as a result of an experience which has matured throughout the technological evolution of more than 1000 machines manufactured in the past 25 years by PEDRINI. SUPERNOVA B065GV, that has been upgraded with exclusive technology, achieves top level productivity, quality and flexibility whilst reducing consumption, maintenance and depreciation.
Exclusive polishing heads drive technology that reduces energy and abrasive consumption and eliminates maintenance. The polishing heads are operated through patented ROTOR direct drive spindles assembled in the centre of the mobile beam and equipped with an easy-to-use individual device for the precision centring. The direct drive, that works without transmission belts and grooved shafts, avoids radial stress on the spindle bearings, increases their life significantly whilst saving about 15% of the absorbed energy, eliminates maintenance. All spindle components have the centre of gravity on the spindle rotation axis and their considerable weight, that includes the motors and is controlled by counter-pressure, stabilizes the polishing heads action. Owing to this, ROTOR spindles ensure optimal operating conditions thus enabling the heads to achieve the best polishing quality with the lowest tools consumption.
Exclusive polishing technology for granite. The polishing action is performed by Pedrini patented heads, that drive the abrasive supports in a sequential way with high frequency pendular motion. The heads mechanism comprises high precision large dimension components that operate in oil bath at very low speed with no components wear in time. This manufacturing technology, that reduces to zero the clearance in the supports pendular motion, realizes abrasives maximum efficiency and eliminates the maintenance. Each Pedrini patented head hosts 7 abrasives rather than the traditional 6 thus increasing considerably the line potential.
Exclusive technology for processing width fast adjustment to allow for maximum production flexibility. - The processing width adjustment is performed very rapidly through a mechanism that moves both guides simultaneously for the machine entire length. - The guides symmetric displacement is driven through right and left hand threaded rods that operate into oil bath shielded housings. - Beam transversal stroke is quickly adjusted, even while machine is moving, through an handle located in a comfortable frontal position. - Two mechanical indicators read on a metering scale the amplitude of the beam transversal stroke.

Operation
Automatic cycle machine for the polishing of alternative materials by means of polishing heads mounted along the axis of a mobile beam. Slabs profile continuous reading at the entry for the automatic programming of the heads rising/lowering and for the programming of the beam stroke according to the slabs width. Set of no-contact sensors at the entry.
Conveyor system
One motorized roller, one idle roller, a conveyor belt with inverter for the conveyor speed.
Spindle group Rotor for polishing head
Vertical movement driven by means of a pneumatic system, with adjustable pressure and counterpressure. Spindle group realized with a single body, which includes the coaxial motorization and pressure control. Device for automatic lifting when belt stops and device for the head stop when tool is worn out.
Polishing head
Pedrini Antishock head, with 7 tilting arms for tools having Fickert connection. Covers for the heads access manufactured with composite material, crashing proof, oxidation proof, ergonomics shaped.
Mobile beam
Mobile beam moved by means of systems pinion/rack, driven by means of motors controlled with inverter. Sliding in oil bath by means of rollers on tempered steel guides, covered by means of fixed safety guards. Mobile front guard with automatic rising system for the abrasives replacing.
Controls
Controls by means of a Computer with graphical interface, touch screen managed.