Laser Welding Machine For Saw Blade

Gangsaw Blade Welding Machine

Circular Saw Blade Welding Machine
280-900mm Saw Blade Welding
800-1600mm Saw Blade Welding
800-2200mm Saw Blade Welding
800-3500mm Saw Blade Welding

Auto laser welding machine for saw blade, 180-600mm, 180-900mm, 180-1200mm and 180-1800mm
Auto laser welding machine with auto loader, auto welding.
COMPANY INFORMATION
Kunshan Mountain Automation Equipment Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and marketing of    
automation equipment in the industry of DIAMOND TOOLS. Over the years, SHMOUNTAIN has researched and developed a series of
automation equipment together with experts and professors from Northeastern University, and won tens of national patents in which many
patents have filled up the blank in the industry of diamond tools and taken the lead in the world.
Our Automatic machines series including:
•Laser Welding Machine series for saw blade / core drill
•Grinding Machine series for Diamond Segments
•Brazing Machine series for saw blade / core drill
•Sharpening Machine series for saw blade / core drill
•Polishing Machine series for saw blade
•Sandblasting Machine series for Diamond tools
•Reaming Machine Series for Circular Saw Blades/drill bit
•Root Finishing Machine series for circular Saw Blades
•Inspecting Instrument Serise for Diamond Tools
•Automatic Production Line of Diamond Tools
•Other Products

Meanwhile, SHMOUNTAIN undertakes the customization of various kinds of non-standard equipment.
In the business philosophy of Quality First, Customer Supreme, SHMOUNTAIN constantly introduces advanced technologies and production
management philosophy at home and abroad by virtue of exquisite technologies in the automation field of diamond tools, and individually
designs and manufactures diamond tool automation equipment for customers; therefore, SHMOUNTAIN have been recognized by many
famous manufacturers in China and woldwild, and established a good long-term cooperative relationship with them. A series of
SHMOUNTAIN diamond tool automation equipment have been well received by some international customers; SHMOUNTAIN products are
sold to China, Italy, USA, Thailand and other Southeast Asian countries, Iran and other countries. During constant rapid development, we has
taken many first places of whole world diamond tool automation equipment in the industry.
WELDING MACHINE Series
MLW-1-2 Automatic Laser welding Machine for diamond saw blade
Automatic machine for laser welding the diamond segment on blank.
Laser welding machine for diamond saw blade diameter 180-1200mm, upto 1800mm
SPECIFICATION:
HMI + computer modification system+ alarm system+ PLC control
Touch screen: Easy Storing and Setting of welding conditions such as laser source power, tube diameter, segment length and so on
Language: Chinese and English (other language option)
Saw blade loading: auto loading for 600mm, and above 600-1200mm manual loading
Belt conveyor: two belts for segments transport, one for drop segment and one for normal segment
Grippers : auto take segment and precise segment position
Clamps: one for blank tooth lock and one for segment lock
Welding: auto operation by setted datas in system
Laser source brand: MAX brand or as option
Cooling: air + cooling water(cooling chiller)
FEATURE AND FUNCTION:
POWER SUPPLY 220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION ≤8 KW
AIR PRESSURE 0.4-0.6 MPa
SAW BLADE DIAMETER 180-1200mm
LASER SOURCE 2KW or 3KW fiber laser
SEGMENT FEEDING   Auto feeding + Belt transport. (vibration bowls as option)
TOOTH POSITION Auto by reflective light switch+Servo motor
WELDING ACCURACY ≤0.05mm (mechanical accuracy)
OVERALL DIMENSION LxWxH  3000MM*2000MM*1800MM
WEIGHT Approx. 1200kgs
PRODUCTIVITY 4s ~ 6s per segment
FAQ
1. What is the welding accuracy of the saw blade welding machine?
---The mechanical accuracy of the laser welding machine for saw blade is between 0.01-0.05mm.
2.  Is drop segment available for welding?
---Drop segment welding is no problem, pls send us the segments sample or drawing, we will make the critical tools for them.
3.  Which type of laser used for the laser welding machine for saw blade?
---Fiber laser 2kw or 3kw as option
4.  How can I select a suitable laser welding machine for saw blade?
---You can tell us your requirements of  saw blade welding machine, and other parameters of your saw blades, we will give you professional suggestion.
5.  Is the company's technology for producing saw blade laser welding machine mature?
---Sure, our company have more than 50 technicians, and they have more than 20 years working experiences. And the laser welding machine have been used in many different customers in many countries.
6.  Can I  contact you if I have any questions?
---Sure, please feel free to contact us if you have any questions.
7.  What is the payment term?                          
---L/C, T/T
8.  Where is the loading port?
---Shanghai, China.
9.  How we get the machine installed and operated for the first time?
---We offer the machine's operation manual for the machine installation and operation. Also could send our engineer to your factory for the installation assistance and operation training.
10. Where is the address of the factory?
---Our factory is located in Kunshan city, Jiangsu province, China.

WELDING MACHINE Series
MLW-2-1 Automatic Laser welding Machine for diamond core drill
Automatic machine for laser welding the diamond segment on tube.
Diameter of core drill 20-250mm and length 500mm, upto 600mm.
Ring segment+normal segment welding

SHMOUNTAIN LASER WELDING MACINE FEATURES & FUNCTION
POWER SUPPLY: 220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION: ≤8 KW
AIR PRESSURE: 0.4-0.6 MPa
WELDING RANGE Diameter: φ25-300mm
Length: 150mm-600mm
LASER SOURCE 2KW or 3KW fiber laser
WELDING THICKNESS ≤4mm
WELDING ACCURACY ≤0.05mm (mechanical accuracy)
OVERALL DIMENSION LxWxH 3000MM*2000MM*1800MM
WEIGHT Approx. 1200kgs
PRODUCTIVITY 4s ~ 10s per segment

MAIN COMPONENTS
PLC: MITSUBSHI
TOUCH SCREEN: MITSUBSHI or samkoon
SERVO MOTOR: MITSUBSHI
LOW VOLTAGE APPARATUS: SCHNEIDER
PNEUMATIC COMPONENTS: AIRTEC
LM BEARING: HIWIN
LASER HEAD: WSX
FIBER LASER: MAX or RAYCUS

Circular Saw Blade Welding Machine
280-900mm Saw Blade Welding
800-1600mm Saw Blade Welding
800-2200mm Saw Blade Welding
800-3500mm Saw Blade Welding

WELDING MACHINE Series
MLW-2-1 Automatic Laser welding Machine for diamond core drill
Automatic machine for laser welding the diamond segment on tube.
Diameter of core drill 20-250mm and length 500mm, upto 600mm.
Ring segment+normal segment welding

SHMOUNTAIN LASER WELDING MACINE FEATURES & FUNCTION
POWER SUPPLY: 220/380V, 3PHASES, 50/60Hz or customer required
POWER CONSUMPTION: ≤8 KW
AIR PRESSURE: 0.4-0.6 MPa
WELDING RANGE Diameter: φ25-300mm
Length: 150mm-600mm
LASER SOURCE 2KW or 3KW fiber laser
WELDING THICKNESS ≤4mm
WELDING ACCURACY ≤0.05mm (mechanical accuracy)
OVERALL DIMENSION LxWxH 3000MM*2000MM*1800MM
WEIGHT Approx. 1200kgs
PRODUCTIVITY 4s ~ 10s per segment

MAIN COMPONENTS
PLC: MITSUBSHI
TOUCH SCREEN: MITSUBSHI or samkoon
SERVO MOTOR: MITSUBSHI
LOW VOLTAGE APPARATUS: SCHNEIDER
PNEUMATIC COMPONENTS: AIRTEC
LM BEARING: HIWIN
LASER HEAD: WSX
FIBER LASER: MAX or RAYCUS