Stone Tile Cutting Machines

Slab Trimming Machine, Multi Disc Cutting Machine and Dimensioning Line

This machine is an automatic control stone cutting machine. It is designed to provide professional cutting effects for all kinds of stones, ceramics and bricks. This machine is with simple but steady structure, built-in water pump for dust free operation, easy installation and operation without site restriction. Auxiliary work table on both sides enhanced machine extensibility. Solid bearing steel guide rail ensures high performance and precision. Stainless steel work table and thickened machine body guarantee durability and long service life. Wide range cutting purposes and 45 degree bevel cutting effect made this machine the best solution for small and medium cutting requirements.

High Precision !This machine is a sensitive automatic cutting machine for stone and precision of the machine is +- 0,20 mm.The most impotant thing is that you dont need an operator in cutting process.

Layered stones splitting machine (horizontal splitting)
more info at: http://gestracz.com/our-machines/layered-stone-splitting-machines/

MAIN MOTOR : 10 HP (Hindustan, Crompton, Siemans)
BEAM LENGTH : 12 FEET
L.T. MOTOR : 2 HP
C.T. MOTOR : 2 HP
UP DOWN MOTOR : 2 HP
CONTROL PANEL : PANEL TO MACHINE
LONG TRAVELLING : 20 FEET
VERTICAL SLIDES : 6”
REVOLVING TROLLEY : 1 NOS.

Bridge saw machine, ideal for cutting construction materials and natural stones.

Cutter machine with rotating head.
Movement of table auto or manual (INVERTER).
The machine has the possibility to fit tools and drills for formations.Motor power 15HP – 25HP.
Cutting disk 35cm – 60cm.Movement of disk up-down, in-out and rotation with electro-reducers 0.5HP each.
Table dimensions 1x2.5m.

EM05 - Multi-Disc Cutting Machine
• Belt Width: 700 mm
• Working Width: 650 mm
• Working Thickness: 10 – 60 mm
• Number Of Head: 1
• Disc Diameter: 300 – 350 mm
• Cutting Unit Motor Power: 22 kW
• Up – Down Control Motor Power: 0,55 kW
• Belt Motor Power: 0,75 kW
• Belt Speed: 3 mt / min
• Machine Dimensions ( W / L / H ): 2200 / 3000 / 1980 mm
https://ekizoglumakina.com/en/product/multi-disc-cutting-machine

Automatic Special-shaped Cutter



The machine adopts connected body structure, utility model design, advanced PLC system, sensitive tracking allocation and dual-wheel cutting. It is used in processing large line, Rome pillar and big circular arc at any sizes. It has the characteristics of new structure, easy operation, high efficiency, good quality and low cost, etc.

- Designed for precision cutting and polishing of all type natural and artificial stone.

- Blade is adjustable for different angle cut at 30, 45, 60 or 90 degrees.

- Rotary overhead provides multi-function such as shaping, polishing, drilling and arcing.

- Superior measurement system for icrease accuracy.

- Two roler tables to create more size and shape options.

- Water cooling system prevents damage to the blade and the materials.

- Overloaded power shuts down automatically.

Automatic cross cutting line with multiple heads for accurate and squared cutting in each end of piece

Special machine for dividing strips of marble into two parts having a width of mm. 50 to 200. Consisting of 4 motors-spindles in parallel position, so as to obtain an adjustment of the four motors-spindles in a vertical position at the same time when the cutting thickness is changed.

Dimensioning Alignment System-Standart
Disc Motion of Up & Down-Pneumatic

Engine Power 1.5 kW
Number of Strokes 125 Pieces / Min
Minimum Stone Height 50 mm
Maximum Stone Height 300 mm
Minimum Stone Thickness 15 mm
Minimum Cutting Thickness 10 mm
Maximum Stone Thickness 80 mm

TECHNICAL SPECIFICATIONS
Çalışma Genişliği / Working Width 480 mm
Faydalı Kesim Genişliği / Useful Cutting Width 430 mm
Kesim Kafa Sayısı / Cutting Head Number 1 Adet / Piece
Takılabilir Disk Sayısı / Attechable Saw Number 30 Adet / Piece
Çalışma Kalınlığı / Working Depth 40 mm
Kesim Motor Gücü / Cutting Engine Power 22 kw
Konveyör Bant Hızı / Conveyor Band speed 0-4, 9 m/dk 0-4, 9 mt/min
Disk Çapı / Disk Diameter 300 mm
En Küçük Kesim Ebadı / The Smallest Cutting Dimensions 10x10
Kesim Motor Devri / Cutting Engine Revulations 2940 dev/dk (Rpm)
Makina Ebatları / Machine Dimensions 2450mm / 1840mm

the Automatic CNC Continuous Tiles Cutting Machine is the new machine that improve from full automatic continuous cutting machine to solve the problem that high worker cost, Disac quaintance handle, Slow speed, Process size small and big opposite angles error. Use this machine,We need only one worker press the number in the panel to make the machine automatic adjust size and cut with low error and low cost.

MK Serie is a marble, granite, glass, brick, hard and soft stone transverse and lengthwise cutting multipurpose machine.
MK serie is portable with all parts demountable.
Main frame of the machine is the water tank.
By the help of recycling system, pulverized water allows fast and easy cutting and prolongs the diamond saw life.
Between 90° and 45° cutting and groowing feature.

MANUAL SAW BASIC 101
A one piece self-contained cutting machine. Very dynamic and table to drill with all types of work.
The cutting table can be adjusted manually (option available of using a motor). It is guided on lubricator rails which protects if from any bust generated.
The cutting head can be moved up and down, also optional screen available.

Garcia Ramos's cutting line is a complete and reliable group of machines to produce quality tiles.
The 350mm disc can cut tiles or a stack of tiles 70mm thick.
The line is equipped with turnover tables with motorized rollers and belts to move the tiles.
The controlled positioning system of the cutting machines guarantees the quality of the finished product.

E-22/23/24 Stone Edge Cutting Machines

The Triton is circular sawing machines which are suitable for sawing plates and slabs of marble and granite or comparable materials.
Saw movement manual

MACHINE FEATURES
• MOTOR POWER: 2.2 KW
• DOWN UP MOTOR POWER: MANUAL VOLAN
• BAND MOTOR POWER: 0.55 KW
• BAND RATE: 0.4-5 MT / DK
• MAX STONE WIDTH: 250MM
• MİN STONE WIDTH: 75MM
• MOST STONE THICKNESS: 70MM
• MINIMUM STONE THICKNESS: 10MM
• MACHINE DIMENSIONS (WIDTH-HEIGHT-HEIGHT): 2000.2500.1300

This machine is very precise and it is manual. The table moves manual, and the disk moves up and down, toward and backward manual. It is suitable for cutting slabs. With a stable working, flexible and easy handle, by adjusting the disc which can rotate to a certain degree; it can process those slabs with required angles. The table is hydraulic.

Voltage:110/220/380V
Power: 3kw
Dimension(L*W*H): 1950*620*500mm
Weight: 70 kg
Warranty: 1 Year
Key Selling Points: Multifunctional
Cutting thickness (max): 75mm
Rated speed(r/min): 2800
Pump power(w): 50
Effective cutting length(mm): 600/800/1000
Effective cutting width(mm): 1000
Cutting thickness(mm): 55
Bench(vertical)(mm): 600*900
Bench(Horizontal)(mm): 730
Saw blade diameter(mm): 250/300/350/400

EM02 - Hydraulic Machine for Breaking Stone

• Working Width: 450 mm
• Working Height: 10 – 350 mm
• Blade Length: 500 mm
• Blade Width: 700 mm
• Feeding Conveyor Length: 2500 mm
• Output Conveyor Length: 1500 mm
• Belt Motor Power: 2×0,75 kW
• Hydraulic Motor Power: 30 kW
• Hydraulic Tank Capacity: 350 lt
• Working Pressure: 160 bar
• Machine Dimensions ( W / L / H ): 2200 / 6300 / 2840 mm
• Side Hydraulic Crusher Piston
• Conveyor Roller & Belt
• PLC Automatic Crushing Length Control
• Speed Control
• Forklift Loader Roller
https://ekizoglumakina.com/en/product/hydraulic-machine-for-breaking-stone

The cutting line N.2990/2200-5+7C counts with:

1 Intermediate motorized plastic rollers table, model N.2274.
1 longitudinal cutter with 5 cutting heads ø 600 and mobile bridge, model N.8000-L-5C.
1 transverse cutter with 7 cutting heads ø 600 and mobile bridge, model N.8000-L-7C.
2 motorized band cutting tables, model N.2304.
1 table with stone sheet selection stops, N. 2590.
1 double displacement table with motorized rollers, model N.2585.
1 motorized band table for material output, model N.2426.
CUTTING LINES N2990/2200 5 + 7 HEADS TECHNICAL SHEET
Our cutting line N.2990/2200-5+7C has been designed aiming maximum production capacity with minimum labour force, as well as the absolute reliability of all its parts.

The production line overall dimensions have been adjusted to the customer needs, following his criteria about the produced pieces dimensions and the final products obtained.

The whole line features better robustness and reliability in all its subassemblies, being them all designed to support the hardest working conditions. This is one of the most relevant aspects where we can offer our long time experience in designing and manufacturing stone processing machines for this sector.

One of the great advantages of the machines integrating this production line is that all the designs are already tested solutions. They only differ from our standard machines in their overall dimensions, but not in all incorporated components.

With the automatic loading trolley NDF-1289-P/V (optional), the longitudinal cutter is fed with material from a stacker. Panels are removed using suction cups connected to a vacuum pump that tilt and place them in a horizontal position, ready to move to the cutting unit. Panels from the horizontal stacker are placed waiting to enter in the production line in such a way that the following panels maintain the alignment being unnecessary to adjust the cutter starting point.

The intermediate rollers table not only joins the feeding trolley and the longitudinal cutter but also acts as an intermediate storage so that the cutting unit stop times are very low.

The 5 heads longitudinal cutter N.8000-L-5C over rolling bridge and the 7 heads transverse cutter N.8000-T-7C are equipped with the latest technology, both in their mechanical design and in their electronics. It is worth mentioning the use of a high precision and stiffness linear guide system with linear recirculating ball bearing unit by the gripper cutting head bridge during the cutting works. The bridge is supported by two beams, being parallel to the cutting table the first and perpendicular, the second.

The sliding disc holder cutting heads also move vertically guided by a linear recirculating ball bearing unit and operated by a laminated ball screw with recirculating ball screw nut in order to achieve a quick and precise positioning and being all perfectly protected by PVC bellows. The gripper cutting heads have translation movement thanks to a gear motor controlled by a frequency inverter and positioning magnetic scale in the X axis and cutting head operated by a ball screw and an electric gear motor for vertical positioning in the Z axis. The cutting heads positioning is simultaneous thanks to their independent inverters.

The N.2304 cutting tables consist of a steel structure with a machined top plane where the motorized transport band lies. The band is rubber covered to avoid slab slipping during the cutting process. A stone blocking device, placed in the second transverse cutter table, allows reducing times during the transverse cut process considerably.

The table N. 2590, placed just after the longitudinal cutter, counts with a stop system, pneumatically driven, that allows the selection of the previously cut stone strips according to the width for their further processing in the longitudinal cutter.

The second table N.2585 counts with a towing device to join and align the strips before their processing in the transverse cutter, and to remove waste from the longitudinal cut.

The unloading table with band N. 2426 count with a steel profiles frame with a transport band to unload the cutting table while the transverse cutter receives and starts cutting the next panel.

The palletising robot N-3530 (optional) with vacuum suction cup is specially design to do automatic palletising tasks on the basis of the same operation principles applied in the Nodosafer standard palletising. It also offers many advantages such as work process optimisation, shorter cycle times and efficient use of the down times. The reception suction cup, with a special design, counts with a rectangular plate, able to support horizontal loads of up to 120 kilograms.

All dangerous working areas are isolated from personnel access by means of protection fences and optical barriers.

All machines and cutting heads count with a centralized greasing system for an easy and quick maintenance.

As for electricity and control, it is worth mentioning the use of last generation automatons with programs specifically designed by our technicians, so that the machine programming is as easy as possible, avoiding unnecessary loss of time. The operation cycle programming and the visualization of this sequence is made over two screen operator terminals where all the cutting parameters are displayed.

LOADING TROLLEY N.1289-P/V FEATURES
Table dimensions 1880x3200 mm
Frame dimensions 2560x1140 mm
Central vacuum 30 m3/h / 1.35 CV
Hydraulic control unit 5,5 CV
Trolley advance engine power 3 CV
Table engine power 1,5 CV
Trolley displacement speed 5 m/min
Stone sheet displacement speed 11.5 m/min
Maximum working width 2200 mm

MOTORIZED ROLLER TABLE N.2274/2200 FEATURES
Table width 2930 mm
Maximum table length 3500 mm
Maximum working width 2200 mm
Forward speed 11.5 m/min
Drive engine power 1.5 HP

BRIDGE CUTTER N.8000-L-600-5C FEATURES
Machine width 4220 mm
Rolling ways length 6000 mm
Maximum disks distance 1-5 2200mm (inside)
Minimum disks distance 1-2-3-4-5 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (5)
Total power installed 82 HP
Water consumption per disk 15-20 l/min

BRIDGE CUTTER N.8000-T-600-7C FEATURES
Machine width 5370 mm
Rolling ways length 5500 mm
Maximum disks distance 1-3 3500 mm (inside)
Minimum disks distance 1-2-3-4-5-6-7 300 mm
Cutting disks diameter 600 mm
Maximum height of the cutting pieces 150 mm
Disk engine power 15HP (7)
Total power installed 132 HP
Water consumption per disk 15-20 l/min

BAND CUTTING TABLE N.2304/2200 FEATURES
Table width 2960 mm
Max. Table length 4044 mm
Max. Band width 2200 mm (inside)
Band displacement speed 11.5 m/min
Drive engine power 3 HP

DOUBLE DISPLACEMENT MOTORIZED ROLLER TABLE N.2585/2200 FEATURES
Table width 2930 mm
Max. table length 3900 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 CV
Centring displacement speed 5 m/min
Transversal displacement engine power 2.5 HP

ROLLER TABLE WITH SELECTION STOPS N.2590/2200 FEATURES
Table width 2930 mm
Max. table length 3700 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 1.5 HP

MOTORIZED BAND TABLE N.2426/2200 FEATURES
Table width 2930 mm
Max. table length 4300 mm
Max. working width 2200 mm
Rollers forward speed 11.5 m/min
Roller drive engine power 3 KW

PALLETISING ROBOT N-3530 FEATURES
Max. load 120 kgs.
Mínimum piece size 300 x 300 mm
Central vacuum 100 m3/h
Installed power 25 CV
Minimum cycle time. 10” sec

Manual cutting/milling machine
Worktable and undertable:
Seasoned cast iron made with inner stiffening ribs to grant maximum rigidity. Cast iron supports are assembled on the worktable and are provided with wheels sliding on protected ground ways. The cast iron ways are supplied with steel guard to avoid water and mud infiltration.
Worktable control:
Manually: by cast iron handwheel located at table and to make work easier and for a full use of table lenght.
The table slides thanks to proper racks avoiding the table slipping and permitting full motor power.
The rack is well protected by suitable guards. One hand lever brake of simple use can lock the table at any position. Automatic: By hydraulic cylinder with adjustable working speed device (HP 3 motor) from control board.
Spindle:
Located on machine beam, is cast iron made to guarantee best diamond disc/wheel performances, Its rational frame allows easy manual tilting operation for inclined cuts.
The spindle shaft is housed in rotating group and turns on proper bearings eliminating any vibration. The coupling between shaft and motor is performed by "V" belts.
Column and arm:
Cast iron made single pieces to grant max, stoutness.
Column control:
Manually: By hand winch actioning screw and bronze lead nut.
Motorized: By 1,5 HP motor that can be operated from control board.
Arm control:
Manually: By hand winch actioning screw and bronze lead nut.
Motorized: By 0,5 HP motor that can be operated from control board.The automatic type will be supplied with separate electric box, movable pendant control board at low electric tension and hydraulic central unit.

SPECIFICATIONS
Disc Size Range 300 to 350
Table Size 800w x 3300l
Cutting length 3200
Disc Motor Power 4.0 kilowatt
Gross Power 5.0 kilowatt
Machine Weight 1.5 tonne
Overall Dimensions 4000l x 1500w x 1800h

Bridge saw ITC 3000 AAS-T with motorized advancement of the cutting head (with inverter for regulation of advancement speed). Toothed belt transmission.
The single beam system, constituted by structural square aluminium profile, makes this saw very tough and precise. 4 detachable legs equipped with adjustable feet. Devised and designed for marble workshop and big stone industries.
Perfect for cutting natural stone, marble, granite, Grès porcelain stoneware, etc. Inclination of the bridge from 90° to 45° by means of a handwheel placed in the right side of the machine base.
The cutting head, both at 90° and 45°, is perfectly in line with the middle of the machine; this feature allows to have a big surface for leaning slabs.
Adjustment of cutting depth is by means of a flywheel above the motor unit.
The work surface, in multilayer marine plywood (phenolic), ensures stability, resistance to bending, resistance to water and damp. Equipped with a cooling system for the cutting disc: a pump for the circulation of water, positioned within the collection tank, allows water to flow onto the disc for cooling.
The self-supporting tank, in sheet metal, has an extra support frame and it’s completely welded to structural reinforcements that guarantee maximum resistance to torsion/bending.
Its emptying is made by opening the draining cap.
The tank has some hooks for using 8 side roller tables, 4 front and 4 rear, which aim is to facilitate the slabs movement and giving greater stability to the machinery.
Each side roller table has 4 legs with adjustable feet.
ACCESSORIES SUPPLIED: electrical switchboard, 3 extension side roller tables 150×50 cm, instruction manual, lateral fence, precision laser, set of wrenches, side stop.
OPTIONALS: diamond blades, goniometer fence, motor for adjustment of cutting depth, speed reducer for the cutting motor, supplementary side table with rollers 100×50 cm / 150×50 cm / 200×50 cm. Grinding wheels for half-bullnose edge

Hydraulic Natural Stone Splitting machine
It suitable for saw cut splitting and stamping

The Menhir machines are our most powerful splitting Steinex machines, splitting very large stones with great accuracy. These splitting machines have been installed in countries all over the world and have become a fundamental machine in the quarries and stone processing facilities of many of our customers
Machinery in the Menhir range is mainly used as a primary machine in a splitting line producing semi-finished split stone or as a machine producing final products such as large kerb stones and large wall stones.
Menhir machines are used to split granite, limestone, sandstone, slate, porphyry and many other types of natural stone. Blades range from lengths 1000 mm to 1600 mm with splitting pressure from 220 ton to 640 ton depending on the customer’s product requirements and the properties of the stone being split
These resilient machines are used to split both raw material and sawn slabs. The non-sawn stone includes stone quarried in blocks or very irregular natural stone quarried using explosives. The Menhir machines are equipped with high levels of adaption in the blade system and designed with a pivoting blade head to make splitting such irregular material efficient, giving a high quality split surface finish and leaving minimal waste. Each machine is equipped with a highly efficient low noise hydraulic and power unit. The hydraulic unit comes with a several pump configuration options, including the possibility to adjust the speed at which the machine blade begins to apply pressure to the stone and the desired eventual” ramp” or split pressure plan the follows. Being able to set these splitting parameters on the Menhir splitting machine allows our customers to optimize the quality of the split face according to the properties of their stone.
The Menhir splitting machines come with an extensive range of options including conveyors, block loaders, manipulators, remote control consoles and several different hydraulic configurations depending on the customers requirements.

Horizontal Splitting Machine