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Home ProductsStone MachineryStone Factory MachinesStone Surface Processing Machines Granite Slabs Polishing Line
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:$72000-76200
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
1.The fuselage mechanism is more compact: it is smaller than the traditional automatic grinding type, reducing unnecessary space waste!
2.Higher production efficiency: grinding and throwing and speeding into the board, the daily output can reach 800-1000 square meters!
3.Grinding and polishing is more attractive: with the right abrasive, the gloss can easily reach 100 degrees!
4.Low production cost: the diamond cutter head can be quickly loaded into the grinding head without brazing, which not only saves the time of grinding head replacement, but also saves the cost of brazing!
5.Stable performance of equipment: The main originals are all famous brands, the moving auxiliary guide rail is high-precision linear guide rail, the grinding and polishing pressure is directly driven by the main shaft, and the service life is longer and smoother.
6.High degree of intelligence: automatic memory function makes it possible to continue the work of the original station after restarting after abnormal stop in the middle, automatic fault alarm and prompt the fault location and solution!
7.Simple operation: Using the touch screen interface, whether it is parameter setting or equipment abnormal work report, user operators can easily realize man-machine dialogue!
New Haineng
2YR
China
Quanzhou Xinhaineng Machinery Co,. Ltd.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:$275000-295000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Quartzite, Sandstone
Machinery Function Features:
This is the Best Benchmark Line Polishing available in the Market. With over 800+ machines Installed worldwide.
Some of the major highlights are :
1. Fastest Bridge Speed in the World.
2. Highest production.
3. Robust Spindle Design with no service record.
4. Easy to operate Software.
5. Mobile access of Machine Production Data.
To process SLABS and TILES, world's Finest and Robust Designed Line Polishing Machine. It comes with Automatic Hydraulic Loader and Unloader, Edge trimming, Motorized Idler Trolleys Motorized Washing Brush, Air Blower, Fully automatic Splash Guard.
Shri Bhagwati Machines Pvt Ltd
India
Shri Bhagwati Machines Pvt Ltd
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:$45000-50000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt
Machinery Function Features:
Automatic Slab Line Polishing Machine
Dafon Auto Granite Marble Stone Polish Slab Grinding Polishing Machine with PLC Control System and Branded Electronic Componets
These machines are suitable for polishing Granite slabs or strips. Use the PLC system and liquid crystal display screen menu offer intelligent control. Establish Auto-dodging function and shape memory function. allocation of the abrasive consumption equipment. which has high automation operation and low labor strength. Allocation of the flexibility of Resin polishing heads. Prominent improvement in the polishing efficiency and polishing quality and greatly reduced abrasive consumption. Using the most advanced high-quality construction, and rational structure. high stability and efficiency and energy-saving operation. The power movement of polishing heads using the spread-allied set, improved slab flatness, reduce movement consumption and enhanced the longer working life. We can do the machines according to the client's requirements, like the number of heads, processing width, and length.
2. Technique Description :
I.Suitable for the surface polishing granite/marble
II.Using PLC intelligent control system and through the LCD touch screen human-computer dialogue, to achieve intelligent control.
III.A grinding head automatic collision avoidance and shape memory function, and is configured to abrasive wear alarm device, the machine has high automation degree, low labor intensity.
IV.Allocation of special granite grinding head/marble elastic grinding, polishing and polishing quality, and greatly reduced abrasive consumption.
V.Selection of sophisticated, reasonable structure, improving processing technology. finishing strong rigidity. Stable performance.
VI.Grinding head, grinding head upper part and key bearings are used in the central automatic lubrication system.
VII.Grinding power transmission using joint belt teeth narrow V belt, greatly reducing the power loss and increasing the service lift.
DAFON
6YR
China
Quanzhou DAFON Machinery Co., Ltd.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
The perfect partner to satisfy even the most specific production needs.
Flying Top perfectly meets the needs of modern workshops. It can be designed and customized on demand. To give you more than you expect.
1 Hot dip galvanisation
Ensures the benches will last through time
2 Compactness
The size of the machine is small for the number of heads it contains, making it perfect for workshops with little space
3 Customisable
It is possible to configure the machine with a variable number of abrasive heads and calibrators
Sassomeccanica
Italy
Sassomeccanica S.p.A.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:€120000-
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Sandstone
Machinery Function Features:
Italian (Breton) polishing machine for slabs with 17 polishing heads. The machine is at the stage of full recondition with brand new electric panel and new program. It has new roller tables and new semi-automatic loaders and unloaders. All the electrical systems will be new (switches, cables, sensors) as well as all the air systems (tires, air regulators etc.)
MMS S.A.
Greece
MMS S.A.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble
Machinery Function Features:
fully automatic slab diminssioning lines
Konmak
Turkey
Konmak A.S.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Bridge Polishing Machine for Slabs
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Sandstone, Travertine
Bhagwati Machine Tools
India
Bhagwati Machine Tools
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Marble, Limestone
Machinery Function Features:
Wiping machines are machines with a standard working width, which vary according to the number of heads. It serves to wipe and stabilize the surface and cracks on the surfaces of marble or granite of a certain size and thickness. -
Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:$52000-75000
Warranty: 12 Months
Usage: Granite
Machinery Function Features:
1.Our company adopts Italian advanced design and electric control system, combined with domestic and foreign markets, developed for granite slab automatic continuous polishing machine, using ordinary resin abrasive disk or triangle plastic.
2.The machine with modern design, generous appearance, stable performance, advanced operation control system, low failure rate, high efficiency and low consumption. Suitable for continuous polishing granite slab.
3.A complete set of equipment’s raw materials with high quality cast steel, Electrical components, motor and speed reducer adopts Japan, Germany brands or domestic well-known brands.
4.The whole equipment is equipped with automatic flap frame, automatic slab device, blow dry device and the transition frame. PLC control system, LCD touch screen terminal for man-machine interface to set parameters, equipment operation process with troubleshooting tips and automatic lubricating reminder system.
5.Slab conveyor belt, work speed of the transverse beam is controlled by frequency converter; polishing heads’ work pressure, the grinding width of slab is adjustable within the set point .Automatic identification of slab shape, polishing heads lifting automatically according to the slab shape. The spindle system adopts advanced sliding sleeve lifting structure. Performance reached the domestic leading level.
SHUINAN
China
Fujian Shuinan Stone Co.,Ltd.
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Add To CompareType: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
FOB Price:
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
AUTOMATIC GRINDING POLISHING MACHINE FOR GRANITE SLABS TYPE “LM 2000 G/13P-3PL”
A basement for the sliding of the conveyor belt. Its technical characteristics allow the maximum stability, high quality and long life. The basement is made up of:
- A stiff electrowelded steel section basement with stainless steel rollers for the belt driving housed on its ends.
- Driving roller and belt tensioning roller, with special devices to control and regulate the sliding and the tensioning of the belt.
- Splash guards and lateral shields to avoid water slashes.
- A complete speed variator of 4 HP which allow to adjust the conveyor belt speed from 0 to 1,5 mt./min.
- A thicker conveyor belt with a tooth surface to avoid slabs slipping.
- A push button panel located over the spindles in order to make the control operation easier. It is made of steel unit containing control board for: the spindles, the belt, the hydraulic cabinet, the slabs reader, the brush and the blowing group for slabs drying
The bridge, realised in a very thick box structure guarantees a high mechanical stiffness in order to avoid vibrations during working motion. On the bridge are located the spindles with 4 abrasive oscillating bricks heads. The bridge runs over steel tracks equipped with rollers bearing in oil bath. The trucks are rectified and protected by a stainless steel seal. The bridge movement is controlled by a hydraulic motor of 7,5 HP whose speed is adjustable from 0 - 12 cycles/min. continuously Spindles with oscillating bricks plates. The spindle body is seasoned cast-iron made. Technical solutions guarantee an absolute absence of vibrations and very long life. It is made up of :
- A flange motor of 15 HP.
- A belt transmission pulley with belt tensioning device.
- A tube of chromium plate steel holding the axle spindle, protected by rubber bellow.
- A splined shaft rectified in the ball bearing housing in order to provide a perfect coupling with the pulley. The shaft is equipped with oscillating brick plate or, on request, with planetary plate with 4 satellites. The up and down movements and the working pressure of the plates are controlled by a hydraulic cylinder which is driven by a support unit composed, for each head, of a solenoid valve and servo valve for working pressure adjustment. The hydraulic plant includes an adjustable counter pressure device which allow to balance the plate weight in order to realise very low working pressures too (to polish fragile and thin slabs). The spindles are driven by a second hydraulic unit of 5,5 HP. Each spindle is controlled by the following instrumentation:
- Manometers for abrasive pressure reading.
- Command device for the up and down movements of the spindle.
- Hydraulic counter pressure setting valve. - Knob for working pressure adjusting.
- Cylinders and pistons for rapid hoisting of the holding spindle tube, the descend and regulation of the pressure on the uniform abrasive, independently from the consumption of
the same.
- Water connection tubes and pipe-fittings.
Between the dressing and the polishing plates it is installed a cleaning slabs device to avoid that eventual rough materials from the grinding phase come under the polishing plates. This device is composed of a rubber scraper supplied with motorized lifting to adjust working height according to the slabs thickness. On the external part of the bridge at the end of the polishing zone, there is applied a rolling brush ? 400 mm. actioned by 4 HP motor. It provides to eliminate the wastes of the polishing process from the polished surface. The brush, same as the spindles, has an automatic up and down hydraulic movement, synchronised with the slab passage.
The slabs presence reader device type: “STEPMATIC” is made up of INFRA RED sensor located on the front part of the machine, provide to check the slab presence thanks to electronic device which controls the plate and brush up and down movements according with the belt speed and the presence of the slab. This system allows to anticipate or to postpone, directly from the control board the lifting/lowering of the plates in order to follow the speed of the belt and to modify the lateral position of the sensors according to an eventual defect of the block.
The electric plant is made up of a board with “Telemecanique” components for the command and the protection of the motor, made up of:
- Iron made waterproof box containing valves, remote control switches thermal cut outs and all
equipment for the starting, the switching off and the control of each motor.
- Low tension push button command
MORDENTI
Italy
MORDENTI EXPORT S.R.L.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
For fast and perfect polishing of marble slabs up to a max width of 200 cm.
Basement group:
The basement is made up of one rubber conveyor belt with anti slip tooth surface slides manufactured in order to obtain the maximum stability, precision of work and longer life.
This group is formed by:
- Basement of welded steel.
- Milled steel plates welded on the basement where the abrasive stones are acting.
- Driving roller and tensioning belt roller, with a special device that permits to adjust the conveyor belt stretch.
- Splash and lateral guards in order to avoid coming out of water.
- HP 3 motor for speed variator of the conveyor belts from 0 ÷ 2 mts. per minute.
Bridge:
Made up of electrowelded steel with high mechanical resistance with n°10 spindles prearranged to hold grinding polishing plate prearranged to hold the abrasive stones. The bridge is sliding on rectified and protected steel guides with adjustable speed by means of hydraulic motor controlled by a hydraulic central unit of 5,5 HP.
Spindles holding grinding/Polishing plates:
Seasoned cast-iron made, duly ribbed, made up of:
- Flanged motor HP 10.
- Belt transmission pulley with tensioning device of the same.
- Chromium plated rod holding spindle shaft, protected by rubber bellows.
- Spindle shaft rectified in side of ball bearings and grooved for perfect coupling with pulley.
The vertical lift and working pressure of the spindles is obtained by a hydraulic central unit of 4 HP.
Each spindle is controlled by the following equipments:
- Manometer for pressure reading on the abrasive stone.
- Push-button control for up and down movements of the working plate.
- Hand-grip for pressure adjustment.
- Cylinder and piston for rapid lifting of the rod holding the spindle, coming down and pressure adjustment on the abrasive stone independent from the consumption of the same.
- Connecting tubes and other pipe fittings.
Electric plant:
Electric plant type "Telemecanique" controls and protects the machine motors. Made up of:
- Water proof metallic locker, containing fuses, thermal relay, remote control switches and remaining electrical components for the automatic and stop safety equipment for each single motor.
- Control board push button and low tension, with working lamps for each single spindle.
- Amperometers for spindle motor.
- Connecting cable collector for single motor, with machine terminal board.
- Terminal board for connection of the machine to the electrical board.
Slabspresence reader device:
The slabs presence reader device, our type "STEPMATIC" is made up of n° 3 sensors located on the front part of the machine, provide to check the slabs presence thanks to electronic device which controls the plate up and down movements according with the belt speed and the presence of the slab. This system allows to anticipate or postpone, directly from the control board the lifting lowering of the plate in order to follow the speed of the belt and to modify the lateral position of the sensors according to an eventual defect of the block.
Standard accessories:
- n°10 Plates Ø 450 mm. to hold the abrasive stones
- Foundation bolts for the basement.
- Set of service keys.
- Lubrication syringe.
- Detailed instruction book for the machine erection, maintenance and lubrication.
Technical data:
- n°10 Motors of 10 HP for spindles holding abrasive stones.
- n° 1 Motor of 3 HP for belt working speed adjustment.
- n° 1 Motor of 4 HP for hydraulic unit of raise and descend of spindles.
- n° 1 Motor of 5,5 HP for bridge holding spindle traverse movement.
Total power installed : HP 112,5 = 83 Kw.
Real consumption : 65% of the installed power that is about 54 Kw/hour.
Water consumption : About 125 litres per minute with 2 atm pressure.
Weights : Net 11,30 tons. With sea package 12,70 tons. Volume 100 cub. mts.
MORDENTI S.R.L.
Italy
MORDENTI S.R.L.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
PLATE MARBLE POLISHING MACHINE
This efficiency proved machine has been specially designed for thickness gauging and polishing of strips with cut ends. And max. width dimensions 2100 mm. The new PLX 2000 series supported with high technology, can reach top production speeds, whilst reducing consumption, maintenance and depreciation. THE SPINDLE: The PLX 2000 G features powerful, high precision polishing spindles with pneumatic working pressure which easily and perfect polishing any kind of granite.The spindles are entirely processed on CNC using highest quality of the material. Every spindle is assembled in the center of the mobile beam.
The spindles are working at their centre of gravity on the rotation axis so the mechanical play is reduced and this eliminates maintenance works.
The spindle has two electrical motors special tothed belt transmission system that the motors drive by prevents loosening or slipping of the spindles even under stress. The pneumatic system makes use through counter air pressure of the considerable spindle mass to obtain stability to the polishing heads. Counter pressure pneumatic system allows to polish fragile and delicate materials, with low working pressure. The machine controls the lifting movement of the spindles automaticly according to feeding the material
THE BEAM: The spindle holding beam is made of electro - welded steel and moves on exteremely wear resistant cast iron and alloyed bronze slideways. Sliding components are working in an oilbath and protected by stainless steel labyrinth seals. Beam movement is done by two motor reducer system located at the end of the beam to ensure constant and regular beam motion. The beam moves on two side bridges made of electrowelded steel and it has very strong structure to eliminate vibration during the operation. The synchronization shaft located the rear side of the beam provides uniform movement at both beam ends. The bridge moves on bronze alloyed slideways working in oil bath The adjustments, quick format changes and performing very rapid arrangements are some minor themes of high technological feedbacks manufactured for productive flexibility in this machine.
THE TABLE: The uniblock steel chasis designed to provide high rigidity and stability. The surface of the table covered by hard stainless steel to ensure long life of table and conveyor belt. At the ends of the table 2 turned belt drive rollers are installed one of which is free moving, and other one is motorized. The belt drive rollers are made of special steel. The belt is driven by a planetary type gear –motor to provide safe and uniform movement during the process. The conveyor belt speed adjustment is obtained by electronic frequency inverter.
ELECTRICAL AND WATER CONNECTION: The electrical and water connection between machine stationary part and the mobile beam is made by flexible cable chains which assure safer working conditions and a longer life for components. The polishing heads cooling water feed is performed by steel pipes which operates in a fixed position in the center of the spindle. The water cooling pipes can be removed very easily for the periodical clearing for calcereous substances. THE HEADS: A polishing head with swinging arms to hold the tools (abrasive or diamond) is mounted on each spindle. The motion of each swinging arm is obtained by an extremely precise, kinematical and mechanical system that reduce any clearance therefore ensuring low noise and long tools life. The particular geometry, the oscillation angle and frequency of the arms help to obtain high tools efficiency. The lubrication of the mechanical parts is by means of permanent oil bath with automatic lubrication pump. The even operation of the abrasive-holder arm controlled by a gear kinematical motion and the axial elasticity of the head provide large removals and high slab polishing level.
MACHINE CONTROL: The machine is controlled by a PLC (programable logic control) system with a 12 inch Touch Screen color panel for managing to synchronize all the processing parameters by easy interface and operator controls.
PAINT TREATMENT: Surface protected with two coats of bicomponent epoxy paint applied after sand blasting operation. -
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
$20000-25000
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Slate, Onyx, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
Automatic Polishing Machine for Granite and Marble – PMG
An automatic polishing machine for granite and marble.
PLC control system and HMI simplify the operation.
The speed of conveyor belt and bridge movement is controlled by inverter.
The pressure of polishing head is adjustable for different stone materials.
The useful working width can be preset in the computer.
The Automatic identification System for detecting the shape of stone ensures that the lifting and descending of polishing heads are accurate, when matching slabs of different shapes.
1. Good finishing with high speed.
2. Less abrasive cost.
3. Easy operation. Full automatic processing.
4. Simple installation and maintenance.
Stoneplus
China
STONEPLUS MACHINERY CO.,LTD
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
AUTOMATIC BELT POLISHING MACHINE FOR MARBLE SLABS
Thanks to CEMAR’s over twenty years experience in surface treatment of marble and granite, GMM present the most advanced version of LMS 2100 belt polishing machine for marble slabs. Respecting the philosophy that has always characterized the excellent CEMAR product, the new series of polishing machines for marble slabs is made using robust, accurate and reliable mechanics. In conjunction, the machine has advanced electronic and technology solutions to ensure maximum quality of work, high production yields and reduction of waste. All this ensure low running and maintenance costs, with high durability.
FEATURES
BASE
In sturdy electro-welded steel structure with rectified sliding plane covered with replaceable wear plates made of 3 mm thick special steel to ensure flatness and easy maintenance over time.
SURFACE TREATMENTS
All components are treated in our company with sandblasting by hand, cold galvanizing and painting with two component epoxy primer. On request, base and shoulders can be hot dip galvanized.
BELT
Pulled by two drums of large diameter. Speed adjustable by inverter. Two unique systems for cleaning and lubricating the belt to ensure flow smoothly.
BEAM
For spindle housing in a sturdy and rigid structure of welded steel. Sliding on the shoulders equipped with roller bearing in oil bath, protected by telescopic guards in stainless steel. Sliding elements made of hardened steel interchangeable and mounted both on the shoulders and on the bridge. The spindles are housed at the center of the beam to ensure complete stability and to avoid any possible vibration.
TRANSLATION OF THE BRIDGE
With rack and pinion. Starting from the version with 12 spindles, the transmission takes place with 2 gearmotors coupled at the bridge ends. Travel speed controlled by inverter.
POLISHERS SPINDLES
In cast iron, with thick chrome-plated steel grounded shaft, sliding on bronze bushes, complete with pneumatic cylinder for raising the abrasives carrying plates. Each spindle is equipped with a gauge for the control of pressure and counterpressure, necessary to balance the head during the working. The cooling water passes inside the shaft for a better and uniform distribution on the materials being processed.
MOTORS
11 kW/15 HP motors, with individual or in sequence start-up. Motion transmission with high performance belts.
ELECTRONICS: “THINKING HEART” OF THE LMS 2100
- Reliable. After careful controls, components are selected among leading companies in specific sectors (mainly Siemens or Schneider-Telemcanique).
- To make minimum the probability of failure or interference, on board of the machine is adopted modern network system "can open" which drastically reduces the number of cables between one section and the other.
- Software. Developed entirely in GMM, guaranteed over time, especially improved and customized according to customer requirements.
- Inverters. The roller conveyors and specific rollers in the entry are handled by inverters, like all the other moving parts, to balance the fl ow of material and optimize the speed of each step.
- Optical detector 120 photocells, to scan in a sequence the shape of entering slabs, done in RS485 protocol (noise free), it transmits the shape of the slab to the control unit to better manage the ascent and descent of the heads, according to the various selectable working cycles.
- Ultrasonic sensor, positioned at the entrance, to detect the material thickness. Enables fully automatic management of the abrasives consumption of each single head.
- Automatic lubrication management, for planning the quantity of lubricant to be dispensed and the dispensing times.
- Touch Screen 12". Monitor with "easy to use" interface, interactive graphics for the complete management of the machine cycle with sequential startup spindle motors, belt and bridge motors. It drives the spindles up-down stroke according to the shape of slabs. Display of abrasive consumption status for each head.
- Data base. Large possibility to store various information about the work done or in progress.
GMM
Italy
Gmm S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
FEATURES
- Sturdy electro-welded steel structure base with ground belt sliding surface. 3 mm thick, replaceable STAINLESS steel sheets providing protection against wear and tear. Grease lubrication system to facilitate sliding of the conveyor belt.
- Steel electro-welded spindle-holding beam. Sliding on shoulders equipped with roller cages in oil bath protected by special stainless steel covers. Hardened steel sliding elements both on the shoulders and the beam. Variable speed translation by means of connecting rod and crank regulated by inverter.
POLISHING UNIT
- Spindles made of cast iron with forged steel, chrome-plated and ground shaft sliding on bronze bushes complete with 2 pneumatic lifting cylinders. Each spindle is fitted with a pressure gauge to check the pressure and counter-pressure balancing the heads during the
removal stage.
- 15 kW/20 HP motors with individual or in-sequence start-up. Drive is transmitted by means of pulleys and V-belts.
- 11kW/15 HP motors with individual or in-sequence start-up. Drive is transmitted by means of pulleys and V-belts.
- GOLD series PLANETARY heads Ø 450 mm with 5 GRINDING WHEELS.
- GOLD series TANGENTIAL heads Ø 470 mm with 6 ABRASIVES.
- Cleaning spindle made of cast iron complete with pulleys, belts and 0.75 kW motor coupled to a reduction unit. The upstroke/downstroke is performed by pneumatic cylinder. The spindle is mounted at the end of
the beam, outside of the shoulder.
- Optical detector for scanning the shape of the slabs in sequence and sending the data by serial line to the numerical control.
- Ultrasound sensor positioned at the entrance of the machine that detects the thickness of the material.
- Touch-screen control panel with interactive graphics for a complete control of the machine cycle with automatic starting up in sequence of the belt and beam motor spindles, regulation of spindle upstrokes/downstrokes according to the shape of the slab, control of wear and
tear on abrasives.
GMM
Italy
Gmm S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Marble, Limestone, Onyx, Basalt, Quartzite, Sandstone, Travertine
Machinery Function Features:
The oscillation of the bridge of a traditional polishing machine that moves several spindles at the same time represents a limit especially for irregular slabs. For this reason, SIMEC presents to the polishing market the ORBITAL series featuring an oscillating and independent movement of each spindle. As a matter of fact, in the ORBITAL polishing machines there is no longer a single oscillating bridge but several bridges on which the spindles move individually making movements on different axes, similar to the ones performed by a manual processing and above all perfectly reaching the edge of the most irregular slabs without having to lift the other heads and in this way tools totally spend more time on the material.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt
Machinery Function Features:
The polishing machines for granite NP2200RS offer the highest productivity levels for the machines available now on the market where the polishing quality is involved. NP2200RS is available in versions up to 22 heads, with single or double bridge, thanks to the exclusive Twin Bridge Technology. The last generation electronic system allows an easy and intuitive use by the operator.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
The HPM 2200 RS machines are high performance polishing machines for marble slab, deriving from the granite version NP RS, from which they inherit most of the technological solutions.
Many customers has recently installed a new polishing line for marble and limestone slabs. In addition to the high performance new polishing machine HPM RS for marble and limestone slabs, the line is equipped with automatic loader mod. FINGER and with the automatic unloader robot mod. RAPID.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
Polishing machine for marble slabs, available with heads from 4 to 16, equipped with a 9.2kW motor for each spindle and with working pressure control fitted on each polishing head. The control panel has a wide display to ensure complete control of the machine. LM 2100 RS is available also in the combined version for polishing slabs and calibrating and polishing strips and/or tiles. The calibrating is carried out by rotating plates having a diameter of up to 1100 mm, which can be equipped with diamond tools and installed in a fixed position at the entry of the polishing machine.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
The perfect polishing of granite slabs on industrial scale requires a modern line equipped with state-of-the-art technologies.
Pedrini is able to provide the most complete solutions ensuring high production performances, high degree of the polishing quality with low costs of operation and maintenance.
Pedrini polishing lines for granite slabs are designed, manufactured and installed to meet every requirement of each customer.
Each polishing line is set according to the available spaces and is customized thanks to the use of a wide range of options, machines and auxiliary equipment designed to meet any kind of production need and automation level Galaxy B220GB basement is composed of a heavy normalized steel work single base designed to withstand stress during the processing operation.
The basement structure includes several footholds according to the machine length, each of which is equipped with the machine levelling device for the installation.
All surfaces matching the upper structures have been machined through one sole positioning on the tool machine to achieve perfect units coupling.
Galaxy B220GB is equipped with a belt washing system placed in the lower part. Special drain channels, formed in the lateral parts of the base structure, ensure a perfect drain and discharge of dirty water and possible debris.
A multi-clothe conveyor belt with anti-slip profile drives the slabs during the complete operation stage.
The belt movement is performed by two large diameter rolls: a traction roll powered through an epicyclical gear motor, an idle roll equipped with belt tension devices.
The spindle-holding beam has been built as a solid piece of heavy normalized steel work characterized by a very sturdy structure.
The pneumatic plants enabling the spindles up and down movement are located on the beam rear side in an easy inspectable position.
All components have undergone structural inspection through the FEM (Finite Element Method).
The structural components surfaces are protected with three coats applied after sandblasting, while the small parts have undergone a cataphoresis corrosion proofing treatment.
The spindle-holding beam transversal movement is controlled by two gear motors synchronized through a connecting shaft, which drive two helical tooth pinions tempered and ground with two racks fixed on the bridges.
The two gear motors are equipped with pneumatic locking system to stop the beam in case of power failure. Two special devices constantly lubricate with oil the contact between pinions and racks.
In the models with 18, 20 and 22 heads, the spindle-holding beam is supported by three bridges: this system assures to work onto a perfect plane, ensures the total beam load to be spread on all sliders and reduces consumptions and frictions.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
The perfect polishing of marble slabs on industrial scale requires a modern line equipped with state-of-the-art technologies.
Pedrini is able to provide the most complete solutions ensuring high production performances, high degree of the polishing quality with low costs of operation and maintenance.
Pedrini polishing lines for marble slabs are designed, manufactured and installed to meet every requirement of each customer
Each polishing line is set according to the available spaces and is customized thanks to the use of a wide range of options, machines and auxiliary equipment designed to meet any kind of production need and automation level.
The polishing machine Galaxy B220MA is the basic machine in the polishing lines proposed by Pedrini.
All components have undergone structural inspection trough the FEM (Finite Element Method). The structural components surfaces are protected with three coats applied after sandblasting, while the small parts have undergone a cataphoresis corrosionproofing treatment.
The strong base, built in normalized steel work with large thickness longitudianl and transversal elements, has been further stiffened through continuous sloped structures that protect conveyor belt lower route by conveying water and eventual waste directly to ground.
All surfaces matching the upper structures have been machined through one sole positioning on the tool machine to achieve perfect units coupling.
The multi-clothe anti-slip conveyor belt is controlled by two large diameter rolls: a traction roll powered through an epicyclical gear motor, an idle roll equipped with tension devices.
Mobile beam, in heavy steel work, is designed as a sole body with a very rigid closed section. The beam slides in oil bath on hardened and ground large diameter rolls into housings, that are protected through fixed labyrinth guards, inside the bridges. Beam transversal movement is controlled by two gear motors, synchronized through a connecting shaft, which drive two helical tooth pinions tempered and ground with two racks fixed on the bridges.
Two special devices constantly lubricate with oil the contact between pinion and racks.
Two adjustable rolls units control mobile beam longitudinal position and contrast spindle vertical push working on hardened guides fixed onto bridges outer sides.This technology allows for very smooth beam transversal movement because it clears racks and pinions from vertical stress and renders pulling, instead of pressing, conveyor belt longitudinal action.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt
Machinery Function Features:
NP 2200 RS The polishing machines for granite NP 2200 RS offer the highest productivity levels for the machines available now on the market where the polishing quality is involved. NP 2200 RS is available in versions with 1 bridge, up to 20 spindles, or 2 bridges, from 18 to 24 spindles, equipped with SIMEC granite heads.
The polishing machines for granite NP 2200 RS offer the highest productivity levels for the machines available now on the market where the polishing quality is involved. NP 2200 RS is available in versions with 1 bridge, up to 20 spindles, or 2 bridges, from 18 to 24 spindles, equipped with SIMEC granite heads. The last generation electronic system allows an easy and intuitive use by the operator.
Productivity The NP 2200 RS ensures the highest levels of productivity currently attainable on the market, in relation to the required quality of polishing. The integration with automatic SIMEC loaders and unloaders permits rapid slab handling operations and the absence of dead times in the work cycle. Solidity The solidity of the structure is the foundation on which the overall quality of the NP 2200 RS lines lies. The shapes and distribution of weights of the machine have been designed to guarantee the highest degrees of rigidity possible, so as to prevent any deterioration of the components as a result of vibrations. Reliability The NP 2200 RS represents a reference point in terms of reliability. Each design choice, each component used or material processed has been carefully selected with the aim of making these machines capable of producing tirelessly. Automation The extremely powerful electronics allow for an easy and intuitive use by the operator who, by means of the control panel, can maintain constant control over all the work phases of the machine. The possibility of equipping the NP 2200 RS with a touch-screen control panel (optional) further enhances its possibilities..
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
The NPM polishing machines are available also in the combined version for calibrating and polishing of marble slabs. The first mobile bridge (PM version) installs calibrating spindles, capable of calibrating the useful working width, the second bridge installs honing spindles, the number depending on the version, for total honing/polishing of the width working efficiency of 2150 mm.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Onyx, Sandstone, Travertine
Machinery Function Features:
The LM 2100 RS is available in the combined version for polishing slabs and for calibrating and polishing strips and/or tiles. The calibrating is performed by special spindles that can be equipped with diamond tools with useful working width of 650 or 1000 mm according to the version. The calibrating spindles are installed at a fixed position at the entry of the polishing machine while the dressing spindles are installed on a mobile bridge and can operate on a useful width of 2100 mm.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Marble, Limestone, Sandstone, Travertine
Machinery Function Features:
The HPM polishing machines are available in the version for strips, with useful working width of 650 or 1000 mm and are supplied in combined solutions for calibrating and dressing-polishing. The spindle of the HPM polishing machines can house plates 580 mm. in diameter. The calibration takes place with rotating plates equipped with diamond tools., installed in a fixed or mobile position.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
Pedrini automatic grinding machine for granite slabs, Galaxy B220CG, has been reinforced with unique technologies which achieve the highest production speed with reduced costs for consumption, maintenance and depreciation.
The grinding machine is utilized for slabs upper surface leveling and thickness grinding. The slabs are processed by means of a set of rotating diamond satellites heads.
The heads operate at a working height adjusted in decreasing order by means of precision screws.
Galaxy B220CG has the capacity to process up to 2200 mm wide slabs with up to 60 m/min beam speed.
The machine final positions can be equipped with swinging abrasives heads for the grinded surface polishing.
The TOUCH SCREEN programming on PC controlled colour monitor and the BUS Filed data transmission system render this machine easy-use and extremely reliable in performance.
Galaxy B220CG is available in the models with 8-10 and 12 heads.
Pedrini
Italy
Pedrini S.p.a. ad Unico Socio
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
It is a particularly flexible head which may be used both in roughing and polishing phases thanks to the use of tools of appropriate grain. SIMEC has developed three versions of this product suitable for any type of work, based on the different inclination of the tool-holder supports.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt
Machinery Function Features:
Featuring a slow speed of the head with respect to the fast speed of the tools, this product is ideal for high removal capacity, excellent planarity of the material and high performance of the diamond tools.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt
Machinery Function Features:
HPC6. The tangential TESTAROSSA SIMEC mod. HPC, take advantage of the particular solution with coaxial working axes, to offer better polishing performance, higher productivity and lower and more uniform tool consumption.
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
The tangential heads TESTAROSSA mod. HP have the advantage of the special solution with inclined working axes and tools placed on two different working diameters, as too offer better polishing performance, greater productivity and less and more uniform wear of the tools. The TESTAROSSA HP is available in the version with 6 (HP6) or 8 feet (HP8).
SIMEC
Italy
Simec S.p.A.
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Type: Stone Factory MachinesStone Surface Processing Machines Slab Polishing Line Machine
Warranty: 12 Months
Usage: Granite, Basalt, Quartzite
Machinery Function Features:
This is a head that can be equipped with felts or brushes for the last level of finishing, giving an excellent brilliance to the material. The head works exclusively in combination with a special spindle with two inverters.
SIMEC
Italy
Simec S.p.A.
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