Travertine Waterjet Cnc

With the support of five axis CNC system, the machine coordinates X, Y, Z and A, B rotation axes at the same time, so that the water jet cutting head can swing in any direction. When cutting, the computer calculates the material density and thickness of the workpiece in real time, and controls the cutter head to run along the cutting track, so as to realize the three-dimensional cutting of the workpiece with complex shape, such as cutting inclined plane, chamfering, and cutting high-precision conic surface, arc surface and other complex space surfaces. So that the water knife to achieve higher performance and bring better benefits to users.
Cutting advantages:
1. Strong versatility, almost all materials can be cut.
2. The water jet is cold cutting, which does not produce thermal effect, deformation, slag, ablation and change the physical and chemical properties of materials.
3. Small slotting and cooling cutting can improve material utilization.
4. The cutting medium is only water and natural abrasive, and no other substances are produced in the cutting process. It is a clean and environmental protection cutting process.
5. After cutting, the cutting surface is neat and smooth, and there will be no damage to the cut object in the cutting process, which can play a role in many cutting operations that cannot be realized by cutting tools.
Water jet has a wide range of applications, from metal materials to non-metal materials, from natural materials to artificial materials, from food to daily necessities, basically can cut, has the "universal cutting machine" reputation.
Machinable materials:
Water knife is known as "universal cutting machine", which can cut almost any kind of material, such as steel, alloy, stone, ceramics, ceramic tiles, glass, aluminum, and other materials. Of course, some materials that can't be cut for their own reasons, such as tempered glass.
The main application fields are as follows:
1. Ceramic, stone and other building materials processing;
2. Glass products processing, such as home electrical products in glass parts cutting, building decoration, process glass;
3. Metal plate cutting and blanking in machinery industry;
4. Advertising industry signs, art pattern cutting

1. Table & control system:
A, It is a full range of cutting. Arbitrary plane curve cutting can be performed.
B, The Lathe structure is especially reinforced. So the cutting header won't be shaken during running at a high speed & high machining accuracy.
C, All the screws and guides are a well-known brand of international. X and Y axis with unique injection screw guide rail lubrication. It is waterproof and dustproof well. It can ensure the processing accuracy of the CNC cutting table and it can maximize extended the service life of the screw guide rail
D, The cutting head is equipped with a reliable pneumatic high-pressure water switch control device to improve production efficiency
E, Special design of the sand valve and simple structure, to make the sand flow more smoothly and prevent the water counter current.
F, All stainless steel protective cover, dust-proof, waterproof, anti-rust, anti-corrosion, easy to clean, keeps the cutting platform as bright as new all year round.

2. Intelligent control cabinet
a.Automatic control cutting materials, simulate machining trace, simulate running.
b.To calculate the cutting time automatically, introduce the processing budget accurately
c.Set a limited axis, and protect pipette tips, to avoid exceeding the running range.
d. It can choose processing, pause, automatic line, and continued breakpoint exactly, breakpoint fallback, and then continue.
e. Processing local, repeat processing
f. Cutter lift-off between parts
g.It can change the cutting height of the header at any time during the processing.
h.The system will automatically load the controlling parameters, Including opening and closing the valve in turn, and distributing buck pierce time automatically.
i. Distribute cutting speed, it can process automatically according to the size of the arc and angle For brittle material, take the valve
automatically to control buck pierce. It will turn to high cutting after buck pierce.
j.Set action after the cutting is finished: relief pressure automatic, raising cutter, back to fix points, etc.

3. cooling tower
To control the oil temperature effectively, it is better to use an economical and practical cooling tower. This system can effectively control the rise of temperature during the operation of the high-pressure system to achieve the effect of prolonging the service life of the seal and high-pressure parts and saving water.

4. Automatic Sand-feeding system
It is the sand-feeding for the water jet machine. It will transfer the sand to the bucket automatically. The operation is easy. It can improve the automation degree of the equipment and reduce the labor intensity of the operator. capacity 100KL to ensure continuous cutting amount of sand required during 200 to 300 minutes.

The HEAD waterjet cutting machine is an industrial machine capable of processing a wide variety of hard and soft materials using a very high pressure water jet or a mixture of water and an abrasive. CNC waterjet cutting machine is designed for cutting sheet material, processing pipes and other types of parts made of various materials. Processing is carried out both with a jet of pure water such materials as plastic, rubber, insulating materials, and with an abrasive jet for processing high-alloy steel, titanium, alloys. copper and aluminum, glass, stone. Waterjet cutting is the most suitable cutting method for materials that are sensitive to high temperatures.

In five axis CNC system, coordination of X, while Y, Z and A, B of the two axis of rotation, the water jet cutting head can swing in any direction. When cutting, the computer according to the real-time calculation of the density and thickness of materials by cutting the workpiece, and control the cutting head along the cutting path and operation, to achieve three-dimensional complex shape of the workpiece cutting, such as surface slope cutting, chamfering and cutting high precision conical surface circular surface complex. The water jet and achieve higher performance and bring better benefits.
Cutting edge
1 strong versatility, almost all materials can be cut.
The 2 is cold water jet cutting, cutting does not produce thermal effects, no deformation, no residue, no ablation, does not change the physical and chemical properties of materials.
3 small slot, with the characteristics of cooling cutting, can improve the utilization rate of materials.
4 cutting medium only water and natural abrasives, cutting process does not produce other substances, is clean and environmentally friendly cutting process.
5 after cutting, the cutting surface is smooth and smooth, not in the cutting process of cutting objects have any damage, you can play a lot of cutting tools can not achieve the cutting operation.
The scope of application of water jet is very wide, from the metal material to non-metallic materials, materials from natural to artificial materials, from food to household goods, basically can be cut, "universal cutting machine" reputation.
Main application areas are:
1, ceramics, stone and other building materials processing
2, the processing of glass products, such as glass parts cutting, building decoration, craft glass
3, machinery industry, metal plate cutting
4, the advertising industry signs, art pattern cutting

Bridge Type CNC Waterjet Machine is manufactured as tri-axis, five-axis and six-axis Mavijet with its tough body structure are designed for being able to operate continiusly and sentitively which are being manufactured with the using of high-class and longlived materials.
Servo motor, linear sledge and vehicles, helical rack and pinions is used for providing a rapid and smooth axial movement. The linear slides and rails, helical rack and pinions in all systems are protected with automatic greasing pump in order to prevent rust and to continue sensibility.
The fact that Mavijet CNC Waterjet Machine avoids vibration on account of its resisting rigid construction, is the main factor behind its high cutting speed and precision. Its rigidity enables a cutting with a 0.01 mm sensitivity.

The most frequently purchased machines are those with workspace dimensions 2000X4000. They are perfect for the stone industry and for companies which deal with cutting metal. They are perfect both for production plants and for service shops.
The lowest costs of pump and head maintenance
The Kimla waterjet machines are equipped with high pressure pump with intensifier pump and Accustream accessories (Accustream - a renowned American company). Pumps produced by Accustream distinguish the lowest maintenance costs, which amount to approximately U.S. $ 1.25 per hour of work. It is worth noting that the maintenance costs of some producers are even four times higher. This is especially important as in a competitive waterjet market operating costs can determine the success of the project.
Adjusting the amount of abrasive
Kimla machines are equipped with Accustream abrasive regulator with smoothly regulated amount of garnet supplied to the head. This allows you to fine-tune the amount of abrasive to cut material and the specific conditions of the machining.
Compact space-saving design
Waterjet machines produced by Kimla company are characterized by an extremely compact design which requires little space and is convenient to use. Access to the material lying on the bath grate is accessible from four sides and allows the operator to manipulate the material freely and enables the collection of cut pieces.
200l abrasive tank with the hopper system
Abrasive tanks supplied with Kimla machines have a capacity of 200 liters, which allows for hours of cutting without stopping to refill the abrasive. The hopper allows for convenient refilling of abrasive through the use of automatic lifting the mushroom valve.

1. It can realize 45-degree chamfering and special-shaped cutting. Saw blade cuts straight lines, water jet cuts curves, and can be combined cutting- Increase efficiency by 20%
2. Automatic loading and unloading can be realized, and the stone type table board can be cut in one time- Save labor costs by 20%, 0 damage to the slabs
3. Customize the commonly used graphics library, which can be loaded with one key- Increase efficiency by 10%
4. The purchase cost is lower than the price of a five-axis bridge cutting machine and a five-axis waterjet- Save labor costs by 20%
5. China's first manufacturing for the machine. The best way for high-end home improvement industry

Waterjet cutting machines CNC with entegrated KMT or BHDT Pump
KMT or ALLFI cutting head
FAGOR CNC Control Unit,
Fagor servomotors, Digital sercos
CE certificate

CNC waterjet cutting machine for marble / porcelain/ Sintered stone countertops cut.
Max.cutting size 40000*2000mm
Max. working pressure 3600bar
Max.Flow rate 3.7Kw
60K intensifier pump with power rate 37Kw/50hp
Auto CNC driving system of YASKAWA
One of the most powerful controller: Beckoff
With Laser mapping
With Pre cutting cost report estimate
Hydraulic loader for large sheets safe and easy loading

EAAK CNC water jet cutter application:

The cutting materials are not limited (such as stainless steel,carbon steel,copper,brass,aluminum and other metal,glass,stone,marble,granite,foam,ceramics,plastics,composite materials...), waterjet cutting is currently the most applicable cutting method;

Metal cutting:

1 Decoration of stainless steel,aluminum.iron,brass and other metal cutting process.

2 Manufacture of machinery and equipment control cabinets such as food machinery,medical machinery,CNC machinery.

3 The metal parts cutting such as stainlesssteel flange,semi-finished,steel construction, non-ferrous metal and so on.

Glass cutting:

1 Gas stove surfaces, range hood,disinfecting cabinet, TV, bathroom products.

2 Construction and decoration glass,automotive glass.

Ceramic and stone cutting:

1 Ceramic cutting for decoration and construction.

2 Marble mosaic,granite mosaicmstone plate cutting.

Specification of EAAK CNC waterjet cutter machinery:(as follows)

Model EK2030

X Y axis Working size 2000mm*3000mm

Z working height 150mm

Cutting Pressure 380Mpa 30kw UHP pump

Control accuracy 0.01mm

Cutting accuracy 0.1-0.2mm

Repositioning Accuracy 0.05mm

Max cutting thickness 300mm(depends on materials)

Max. moving speed 6000mm/min

Power supply 380V 50Hz

Environmental temperature -10-50°C

Max flow rate 3.7L/min

Max oil discharge 206L/min

Max delivery capacity of oil pump 106L/min

Control system Ncstudio (Shanghai) software IPC controller

CAD/CAM software AutoCAD,ArtCAM

Drive motor Japan Yaskawa servo drive motor

ADVANTAGES:
1. we promise 2 years( 2000 hours) warranty always. and have got CE certificate
2. we use flow type cutting head, the cutting efficiency is at least 10% higher.
3. the abrasive sand hopper beside the cutting head is also flow design.
4. we have new technology that can make the machine moving speed is to 20-30m/min. normal speed is 6m/min as you see. if this
technology used in pure water cutting, the cutting cost will reduce 50%. if using other materials cutting like glass , marble,
steel, the cutting cost will also 20-30% reduced. but of course , the machine with this function price will be a little higher.
5. we use soft cover of the linear guider, can prevent dust away from the linear guider, so keep the linear guider keep precision
longer.
6. we assemble an auto oil feeding to linear guider, so customer needn't maintenance the linear guider always.
7. seperated body.
8. we will send a remote control pendent.
9. we have the world most convenient abrasive sand removing system. it can be used for any brand water jet cutting machine, maybe
you can promote this system in your country and other countries. please check the attachment.
11. we supply 420mpa pump with 37KW motor, but the price of the whole machine is very competitive now
12. we use variable pump, so can reduce electricity cost for customers.
13. we can do 220V and 415v also.
14. like height tracking system, positioning system , we can also provide.
15. all our components are SCHNEIDER brand
16. the motor and PLC are SIEMENS brand.
17. we can provide 5 axis with 10 degree and 3D 5 axis with 60 degree and robot waterjet
18. use 10mm steel for water tank supporter and use 8mm steel for beam, keep the machine working more stable.
19. use JAPAN YASKAWA servo motor.
20. imported TAIWAN TBI ball screw and linear guider
21. imported America intensifier and TAIWAN accumulator and high pressure assembly and low pressure assembly. if you have special
requests, we can also do.
22. we can provide 87Kpsi intensifier pump and direct drive pump.

3 Axis CNC Waterjet can cut all kinds of materials existing in the nature up to 200 mm thickness with power generated by mixing pressurized water and abrasive sand. All materials cutting can be made with the same nozzle. Not only for thick but also for thin materials, it can realize 90 degrees corner, narrow angular and small radius precise cuttings.

3D 5 Axis CNC Waterjet is designed by our engineers to make highly precise 0-120 degrees angular cuttings.Thanks to rigid structure, not being affected by deflector force of high pressure coil, can realize 3D cuttings in 0.02 mm accuracy.5 axis head can rotate +/- 360 degrees.

EAAK CNC water jet cutter application:
The cutting materials are not limited (such as stainless steel,carbon steel,copper,brass,aluminum and other metal,glass,stone,marble,granite,foam,ceramics,plastics,composite materials...), waterjet cutting is currently the most applicable cutting method;
Metal cutting:
1 Decoration of stainless steel,aluminum.iron,brass and other metal cutting process.
2 Manufacture of machinery and equipment control cabinets such as food machinery,medical machinery,CNC machinery.
3 The metal parts cutting such as stainlesssteel flange,semi-finished,steel construction, non-ferrous metal and so on.
Glass cutting:
1 Gas stove surfaces, range hood,disinfecting cabinet, TV, bathroom products.
2 Construction and decoration glass,automotive glass.
Ceramic and stone cutting:
1 Ceramic cutting for decoration and construction.
2 Marble mosaic,granite mosaicmstone plate cutting.

Numerically controlled with 5 interpolated axes for simultaneous control. Working of soft materials with water alone, hard materials such as glass, stones, steel with the use of abrasive material type silica.
The machine 'consists of a bridge structure that moves on the basement, driven by two brushless motors in gantry configuration.
The sliding movement are on linear ball bearing guides, which are tempered and rectified and are equipped with nr. 4 contact points to ensure greater precision and ruggedness, protected by bellows-shaped profile. The movement is on precisely tilted racks, driven by a brushless motors.
The containment tank water is steel hot galvanized made and integrated in the frame-base.
The grid to support the working material is composed of large plates vertically placed in comb position, within which are inserted interchangeable galvanized sheets
Useful area of work (X-Y-Z): 4000 x 2000 x 250 mm.

Waterjet machines NEW RIO, 3 or 5 axis, are designed and built to cut any type of material: marble, granite, artificial quartz, ceramic, any type of stone, glass, rubber, plastic, steel, aluminum, brass and other.
Powered by a numerical control interfaced with CAD/CAM systems and by a dedicated software WJ CAM, they allow to get precise cuts without thermal deformations.
Whether for the production of unique pieces or for serial production waterjet machines NEW RIO are ideal for straight, inclined and shaped cuts, as well to create inlays.

automatic centralized greased lubrication. In case of anomalies the machine stops;
watertight IP 55 electric cabinet with safety thermostat;
sound power level: 80 ÷ 90 dB(A);
VERSIONS
NEW RIO 5
NEW RIO TANDEM

Next Jet: the future is now
The Next Jet is a high-performance CNC saw, designed to drastically increase production capacity and efficiency.
1 Extreme cut
The Next Jet is a multi-tooling machine with Water Jet 5 axis CNC technology. It can cut with a blade, water-jet, or completely automated milling bits on a large range of kitchen countertops and hard surfaces.
2 Fast Tool change
A multifaceted machine that lets you change tools fast: waterjet, discs for granite, marble and quartz, as well as bits for milling. All this is located in an automatic stainless-steel compartment, situated at the back of the machine.
3 Easy programming
Programming has never been easier with the Sasso FastPath software. The machine can automatically generate the tooling path for the 2D cutting discs, blades, waterjet, and milling bits.
4 Inclined cut on the entire slab
The Next Jet can make 45° cuts with both the blade and water jet on the entire surface of the slab. With the increased use of unique materials for kitchen countertops, it is more important than ever to count on the cutting process being easy and versatile.
A useful tooling compartment for quickly change the cut systems.
A useful tooling compartment allows you to quickly change the different systems on hand: Waterjet, discs for granite, marble and quartz, as well as bits for milling. It can work on gravestone material easily and efficiently, saving you time and material.

"IT'S 5 AXIS WATER JET IT'S 5 AXIS DISC IT'S 5 AXIS PATENTED
TWIN BED NEXT JET: THE FUTURE IS NOW THE NEXT JET IS A HIGH PERFORMANCE CNC SAW, DESIGNED TO DRASTICALLY INCREASE PRODUCTION CAPACITY AND EFFICIENCY. A USEFUL TOOLING COMPARTMENT ALLOWS YOU TO QUICKLY CHANGE THE DIFFERENT SYSTEMS ON HAND: WATERJET, DISCS FOR GRANITE, MARBLE AND QUARTZ, AS WELL AS BITS FOR MILLING. IT CAN WORK ON GRAVESTONE MATERIAL EASILY AND EFFICIENTLY, SAVING YOU TIME AND MATERIAL.
Perfect to cut any kind of natural or synthetic material: marble, ceramic, dekton, quartz, granite, laminam, Cosentino
Video machine at work:
https://www.youtube.com/watch?v=5CTnSnrRfpU
https://www.youtube.com/watch?v=nTo_yxLpDzc"

NEW RIO TANDEM
https://www.prussiani.com/waterjet/
With two cutting heads, Infinity or 3/5 interpolated axes
New Rio, a sturdy, precise and very fast waterjet cutting machine.

SNIC waterjet cutting systems are reliable, heavy duty and easy to maintain. Their higher efficiency and accuracy substantially reduce operating costs. In order to manufacture the best waterjet systems money can buy we have teamed with worldwide leading companies such as KMT, the company who invented waterjet cutting and has been leading the field in waterjet applications for over a quarter of a century.
The ACTIVE IDE cutting head is the most efficient, long lasting cutting head with the fewest possible parts on the market. The key advantages of the ACTIVE IDE I are the exact targeted cutting jet, the pre-filter protecting the orifice and the advanced nozzle valve design. The unit is also virtually maintenance-free.
As the cutting head contains a minimum number of components, it is particularly easy to handle. Its innovative design minimizes the jet stream width so that all impact energy is concentrated in the cutting tip of the jet. The result is a perfect and accurately positioned cut.
The diamond orifice and the mixing chamber are combined in a single nozzle body. Thanks to this user-friendly design, the focusing tube and the pre-filter, which are the only wear parts, can be exchanged easily and quickly.
The integrated diamond orifice far outperforms any sapphire orifice by ten to twenty times. The prolonged orifice life means longer uptime and thus more consistent precision cutting. This in turn helps increase the lifespan of the focusing tube and results in smoother cutting edges and less waste.
The newly developed pre-filter is installed between the HD line and the nozzle valve body in the adapter. It keeps impurities from cloggings the orifice which significantly prolongs the service life of the nozzle and lowers the operating costs.
Operators can quickly and easily change over from pure water cutting to abrasive cutting.
Orifice sizes : 0.25mm, 0.28mm, 0.33mm, 0.35mm.
The automatic stainless steel abrasive bulk transfer system enables the machine to work unattended for several hours.
Its abrasive metering assembly allows a visual check of the abrasive supply and provides very accurate metering control of the abrasive flow rate.
The very constant abrasive flow combined with the kinetics of the machine provides outstanding precise cutting and superior edge quality.
Axes are guided by high precision linear guides with a quadruple protection against dust, dirt and moisture.
The rails are treated to resist corrosion.
The machine is equipped with stainless steel covers for protection instead of textile bellows.
The double bridge provides greater stability thus allowing perfect precision of cut.
PLC controller with direct link to touch display showing operating system status, hour-meter, failure messages and comprehensive diagnostics for troubleshooting.
Touch screen control system in 8 languages freely selectable.
Variable displacement, pressure compensated hydraulic pump technology.
Standard dual pressure control facilitates hole piercing and kiss cut applications.
4136 bar operating pressure.
Sound insulated housing with see through top cover which opens on both sides.
Standard high pressure fluid or water leak detection.
Exclusive long slow stroke.
Long life seal design provides reliable and improved service life.
Patented Quick Plunger Removal without disassembly of the hydraulic cylinder.
Cartridge type hydraulic seal.
Water pressure booster and filtration system with 10-micron double-length filter.
High efficiency heat exchanger in independent recirculation pump circuit to cool all oil or air coolers.
High-pressure safety dump valve.
High-pressure accumulator (TUV approved).
Water inlet shut-off valve.
Separate water and oil drip pans.
Two-liter accumulator.
Upon customer request, SNIC waterjet systems can also be equipped with KMT Jetline or Streamline SL-V Standard or Streamline PRO intensifiers.
The intensifier generates a high pressure of up to 4136 bar, which is focused with high-speed water through a fine precious stone orifice. The jet stream velocity equals about 3 times the speed of sound. When cutting hard materials, garnet is added to the high-pressure water generating a high energy stream now containing water and abrasive.
Extremely fast transition from drawing to cutting.
Faster setup - low tangential forces often eliminate the need for clamping.
High accuracy - eliminates secondary cutting.
Fast cutting speed.
Eliminates the need to sharpen tools.
Safer for operators and the environment - avoids vapor, dust and smoke and does not require expensive coolants.
Cold cutting process - eliminates heat-affected zones, hardened material and material stresses.
Clean finished product eliminates secondary cleaning operations.
Burr-free finish - eliminates any need for secondary surface finishing for most applications.
Small kerfs.
Ideal for quick prototype, flexible production and proven for high volume production.
Optimum material utilization with CAD/CAM software.
Customized system solutions.
This cutting method is primarily used for cutting soft materials such as rubber, foam, gasket, leather, textiles, foodstuffs and many other similar materials.
Normal tap water is pressurized at ultra-high pressure levels and forced through a small precious stone orifice to form an intense cutting stream. The jet stream moves at a velocity of up to 3 times the speed of sound, creating the ability to cut at very high feed rates.
For your hard materials that cannot be machined with water only, the water nozzle nut is replaced with the IDE abrasive cutting head. The high velocity waterjet creates a vacuum which pulls the abrasive into a mixing chamber, producing a coherent, extremely energetic abrasive jet stream. This process is ideal for cutting intricate patterns in sheet metals, composites, decorative stone, synthetic ceramics, glass, etc.